CN103624557B - One can resetting two dimension off-line adjustment workbench - Google Patents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
- B23Q1/26—Movable or adjustable work or tool supports characterised by constructional features relating to the co-operation of relatively movable members; Means for preventing relative movement of such members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/22—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring existing or desired position of tool or work
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Abstract
本发明提供了一种可重复定位二维离线调整工作台,所述的离线调整工作台包括光学平台、X向平移部件、Z向平移部件、二维调整部件和数显千分表。X向平移部件与Z向平移部件均由高度Y向方向移动工作台、立式转接板和水平移动工作台组成。二维调整部件主要由底座、3R快速定位系统、转接板和二维平移台组成。由底座、3R快速定位系统中的固定底座共同组成二维调整部件的固定部分,固定安装在光学平台上,并保持与X向平移部件和Z向平移部件相对位置不变。由3R快速定位系统中的定位片、转接板和二维平移台共同组成二维调整部件的移动部分。本发明不仅可以实现工件的重复定位,而且能够实现水平面内两个方向上的微调,制作成本低,操作简单。
The invention provides a two-dimensional off-line adjustment workbench that can be repeatedly positioned. The off-line adjustment workbench includes an optical platform, an X-direction translation component, a Z-direction translation component, a two-dimensional adjustment component and a digital display dial gauge. Both the X-direction translation part and the Z-direction translation part are composed of a height Y-direction mobile table, a vertical adapter plate and a horizontal mobile table. The two-dimensional adjustment part is mainly composed of a base, a 3R quick positioning system, an adapter plate and a two-dimensional translation platform. The fixed part of the two-dimensional adjustment part is composed of the base and the fixed base in the 3R rapid positioning system, which is fixedly installed on the optical table and keeps the relative position of the X-direction translation part and the Z-direction translation part unchanged. The moving part of the two-dimensional adjustment part is composed of the positioning piece, the adapter plate and the two-dimensional translation platform in the 3R rapid positioning system. The invention not only can realize repeated positioning of workpieces, but also can realize fine-tuning in two directions in the horizontal plane, and has low manufacturing cost and simple operation.
Description
技术领域 technical field
本发明属于机械加工领域,具体涉及一种可重复定位二维离线调整工作台。 The invention belongs to the field of mechanical processing, and in particular relates to a repeatable positioning two-dimensional off-line adjustment workbench.
背景技术 Background technique
在ICF激光聚变靶研究中,根据物理实验的需求,需要把微球置于特定材料内部的指定位置。其制备方法预先把微球埋入材料内部,然后采用(超)精密车削加工方法加工材料,以满足形状及尺寸要求。在上述制备方法中,为了保证微球在材料内的位置精度要求,需要根据测量结果调整工件相对于夹具的位置,以使微球与机床主轴同轴。此外,实际加工过程中需要对工件进行多次“加工-检测-离线调整”的工艺过程,因此,要求离线调整工作台能够具有一定的重复定位精度,从而能够保证工件测量和调整的一致性。 In the research of ICF laser fusion target, according to the requirements of physical experiments, it is necessary to place the microspheres at a designated position inside a specific material. The preparation method pre-embeds microspheres inside the material, and then uses (ultra) precision turning to process the material to meet the shape and size requirements. In the above preparation method, in order to ensure the position accuracy requirements of the microspheres in the material, it is necessary to adjust the position of the workpiece relative to the fixture according to the measurement results so that the microspheres are coaxial with the spindle of the machine tool. In addition, in the actual processing process, the workpiece needs to be subjected to multiple "processing-detection-offline adjustment" processes. Therefore, the offline adjustment table is required to have a certain repeatability of positioning accuracy, so as to ensure the consistency of workpiece measurement and adjustment.
发明内容 Contents of the invention
本发明的目的是提供一种可重复定位二维离线调整工作台,不仅可以实现工件的重复定位,而且能够实现水平面内两个方向上的微调,并以数字形式显示微调量。 The purpose of the present invention is to provide a repeatable positioning two-dimensional off-line adjustment workbench, which can not only realize the repeated positioning of the workpiece, but also realize the fine adjustment in two directions in the horizontal plane, and display the fine adjustment amount in digital form.
本发明的可重复定位的二维离线调整工作台,其特点是,所述的离线调整工作台含有光学平台、X向平移部件、Z向平移部件、二维调整部件、数显千分表Ⅰ、数显千分表Ⅱ。其连接关系是,所述的X向平移部件、Z向平移部件和二维调整部件均采用内六角螺钉分别固定安装在光学平台上。数显千分表Ⅰ和数显千分表Ⅱ分别固定安装在X向平移部件、Z向平移部件上。X向平移部件与Z向平移部件在光学平台平面内相互垂直排列,并固定在光学平台上。二维调整部件位于X向平移部件与Z向平移部件的交叉位置,并固定在光学平台上。 The repositionable two-dimensional off-line adjustment workbench of the present invention is characterized in that the off-line adjustment workbench includes an optical platform, an X-direction translation component, a Z-direction translation component, a two-dimensional adjustment component, and a digital display dial gauge I , Digital dial indicator II. The connection relationship is that the X-direction translation component, the Z-direction translation component and the two-dimensional adjustment component are all fixed and installed on the optical table by hexagon socket head cap screws. The digital display dial gauge I and the digital display dial gauge II are fixedly installed on the X-direction translation part and the Z-direction translation part respectively. The X-direction translation component and the Z-direction translation component are vertically arranged in the plane of the optical table and fixed on the optical table. The two-dimensional adjustment component is located at the intersection of the X-direction translation component and the Z-direction translation component, and is fixed on the optical table.
所述的X向平移部件包括高度Y方向移动工作台、立式转接板、水平移动工作台,高度Y方向移动工作台上固定有载物台。水平移动工作台采用内六角螺钉固定安装在光学平台上,立式转接板采用内六角螺钉固定安装在水平移动工作台的载物台上。高度Y方向移动工作台采用内六角螺钉固定安装在立式转接板上。数显千分表Ⅰ采用内六角螺钉固定安装在高度Y方向移动工作台的载物台上。所述的Z向平移部件与X向平移部件配置和结构相同。 The X-direction translation component includes a height-Y direction movable worktable, a vertical adapter plate, and a horizontally movable workbench, and the height-Y-direction movable workbench is fixed with a loading platform. The horizontal moving workbench is fixed on the optical table with hexagon socket head screws, and the vertical adapter plate is fixed and installed on the object stage of the horizontal movement workbench with hexagon socket head screws. The height Y-direction mobile workbench is fixed on the vertical adapter plate with hexagon socket screws. The digital display dial indicator Ⅰ is fixed and installed on the stage of the movable worktable in the Y direction with the hexagon socket head screw. The configuration and structure of the Z-direction translation component is the same as that of the X-direction translation component.
所述的二维调整部件包括底座、3R快速定位系统、转接板、二维平移台,其中3R快速定位系统含有固定底座、定位片、标记面。所述的底座采用内六角螺钉固定安装在光学平台上,固定底座采用内六角螺钉固定安装在底座上。所述的二维平移台采用内六角螺钉固定连接在转接板上,转接板与定位片采用内六角螺钉固定连接。所述的定位片定位放置于固定底座上。所述的转接板的一个侧面作为标记面,固定底座一个侧面设置有标记。由底座与固定底座共同组成二维调整部件的固定部分,固定安装在光学平台上,并保持与X向平移部件和Z向平移部件相对位置不变,由定位片、转接板与二维平移台共同组成二维调整部件的移动部分。 The two-dimensional adjustment component includes a base, a 3R quick positioning system, an adapter plate, and a two-dimensional translation platform, wherein the 3R quick positioning system includes a fixed base, a positioning piece, and a marking surface. The base is fixed and installed on the optical table by hexagon socket head screws, and the fixed base is fixed and installed on the base by hexagon socket head screws. The two-dimensional translation platform is fixedly connected to the adapter plate with hexagon socket head cap screws, and the adapter plate and the positioning piece are fixedly connected with hexagon socket head cap screws. The positioning piece is positioned and placed on the fixed base. One side of the adapter plate is used as a marking surface, and one side of the fixed base is provided with a marking. The fixed part of the two-dimensional adjustment part is composed of the base and the fixed base. It is fixedly installed on the optical table and keeps the relative position of the X-direction translation part and the Z-direction translation part unchanged. The positioning piece, the adapter plate and the two-dimensional translation The stage together constitutes the moving part of the two-dimensional adjustment part.
所述的数显千分表Ⅰ和数显千分表Ⅱ均采用加长型的伸缩测头,测头端部形状为平头结构。 Both the digital display dial gauge I and the digital display dial gauge II adopt an elongated telescopic probe, and the shape of the end of the probe is a flat head structure.
本发明中的X向平移部件和Z向平移部件用于千分表在水平方向和高度方向的位置调节,以满足不同外形尺寸的零件调整。数显千分表的测头分别沿两个相互垂直的方向作用在工件上,可以实时检测并显示工件的位移量。本发明不仅可以实现工件的重复定位,而且能够实现水平面内两个方向上的微调,并以数字形式显示微调量。 The X-direction translation component and the Z-direction translation component in the present invention are used to adjust the position of the dial indicator in the horizontal direction and the height direction, so as to meet the adjustment of parts with different external dimensions. The probes of the digital display dial indicator act on the workpiece along two mutually perpendicular directions, which can detect and display the displacement of the workpiece in real time. The invention can not only realize repeated positioning of workpieces, but also realize fine adjustment in two directions in the horizontal plane, and display the fine adjustment amount in digital form.
附图说明 Description of drawings
图1为本发明的可重复定位二维离线调整工作台的整体结构示意图; Fig. 1 is a schematic diagram of the overall structure of the repeatable positioning two-dimensional off-line adjustment workbench of the present invention;
图2为本发明中的X向平移部件结构示意图; Fig. 2 is a structural schematic diagram of the X-direction translation component in the present invention;
图3为本发明中的二维调整部件结构示意图; Fig. 3 is a schematic structural diagram of a two-dimensional adjustment component in the present invention;
图中,1.光学平台2.X向平移部件3.Z向平移部件4.二维调整部件5.数显千分表Ⅰ6.数显千分表Ⅱ21.高度Y方向移动工作台22.立式转接板23.水平移动工作台41.底座421.固定底座422.定位片431.标记面43.转接板44.二维平移台。 In the figure, 1. Optical platform 2. X-direction translation part 3. Z-direction translation part 4. Two-dimensional adjustment part 5. Digital display dial indicator Ⅰ 6. Digital display dial indicator Ⅱ 21. Height moving table in Y direction 22. Vertical Type adapter plate 23. Horizontal mobile workbench 41. Base 421. Fixed base 422. Positioning sheet 431. Marking surface 43. Adapter plate 44. Two-dimensional translation platform.
具体实施方式 detailed description
下面结合附图对本发明作具体描述: The present invention is described in detail below in conjunction with accompanying drawing:
实施例1Example 1
图1为本发明的可重复定位二维离线调整工作台的整体结构示意图,图2为本发明中的X向平移部件结构示意图,图3为本发明中的二维调整部件结构示意图。在图1~图3中,本发明的可重复定位二维离线调整工作台,含有光学平台1、X向平移部件2、Z向平移部件3、二维调整部件4、数显千分表Ⅰ5、数显千分表Ⅱ6;其连接关系是,所述的X向平移部件2、Z向平移部件3和二维调整部件4均采用M6内六角螺钉分别固定安装在光学平台1上;数显千分表Ⅰ5和数显千分表Ⅱ6分别固定安装在X向平移部件2、Z向平移部件3上;X向平移部件2与Z向平移部件3在光学平台1平面内相互垂直排列,并固定在光学平台1上;二维调整部件4位于X向平移部件2与Z向平移部件3的交叉位置,并固定在光学平台1上,如图1所示。 Fig. 1 is a schematic diagram of the overall structure of the repeatable positioning two-dimensional off-line adjustment workbench of the present invention, Fig. 2 is a schematic structural diagram of the X-direction translation component in the present invention, and Fig. 3 is a schematic structural diagram of the two-dimensional adjustment component in the present invention. In Fig. 1 to Fig. 3, the repositionable two-dimensional off-line adjustment workbench of the present invention includes an optical platform 1, an X-direction translation component 2, a Z-direction translation component 3, a two-dimensional adjustment component 4, and a digital display dial gauge I5 1. Digital display dial gauge II6; the connection relationship is that the X-direction translation part 2, the Z-direction translation part 3 and the two-dimensional adjustment part 4 are all fixed and installed on the optical platform 1 with M6 socket head cap screws; the digital display Dial gauge I5 and digital display dial gauge II6 are fixedly installed on the X-direction translation part 2 and the Z-direction translation part 3 respectively; It is fixed on the optical table 1; the two-dimensional adjustment part 4 is located at the intersection of the X-direction translation part 2 and the Z-direction translation part 3, and is fixed on the optical table 1, as shown in FIG. 1 .
所述的X向平移部件2包括高度Y方向移动工作台21、立式转接板22、水平移动工作台23,高度Y方向移动工作台21上固定有载物台;水平移动工作台23采用M6内六角螺钉固定安装在光学平台1上,立式转接板22采用M3内六角螺钉固定安装在水平移动工作台23的载物台上;高度Y方向移动工作台21采用M3内六角螺钉固定安装在立式转接板22上;数显千分表Ⅰ5采用M3内六角螺钉固定安装在高度Y方向移动工作台21的载物台上;所述的Z向平移部件3与X向平移部件2配置和结构相同,如图2所示。 Described X direction translation part 2 comprises height Y direction mobile worktable 21, vertical adapter plate 22, horizontal mobile workbench 23, height Y direction mobile workbench 21 is fixed with loading platform; Horizontal mobile workbench 23 adopts M6 inner hexagon screws are fixed on the optical table 1, and the vertical adapter plate 22 is fixed and installed on the stage of the horizontal moving worktable 23 with M3 inner hexagonal screws; the height Y direction mobile workbench 21 is fixed with M3 inner hexagonal screws Installed on the vertical adapter plate 22; the digital display dial indicator I5 is fixed and installed on the stage of the height Y-direction mobile worktable 21 with M3 inner hexagonal screws; the Z-direction translation part 3 and the X-direction translation part 2 The configuration and structure are the same, as shown in Figure 2.
所述的二维调整部件4包括底座41、3R快速定位系统、转接板43、二维平移台44,其中3R快速定位系统含有固定底座421、定位片422、标记面431;所述的底座41采用M6内六角螺钉固定安装在光学平台1上,固定底座421采用M3内六角螺钉固定安装在底座41上;所述的二维平移台44采用M3内六角螺钉固定连接在转接板43上,转接板43与定位片422采用M3内六角螺钉固定连接;所述的定位片422定位放置于固定底座421上;所述的转接板43的一个侧面作为标记面431,固定底座421一个侧面设置有“3RSystem”标记;由底座41与固定底座421共同组成二维调整部件4的固定部分,固定安装在光学平台1上,并保持与X向平移部件2和Z向平移部件3相对位置不变,由定位片422、转接板43与二维平移台44共同组成二维调整部件4的移动部分。 The two-dimensional adjustment part 4 includes a base 41, a 3R quick positioning system, an adapter plate 43, and a two-dimensional translation platform 44, wherein the 3R quick positioning system includes a fixed base 421, a positioning piece 422, and a marking surface 431; the base 41 is fixedly installed on the optical platform 1 by using M6 socket head cap screws, and the fixed base 421 is fixedly mounted on the base 41 by using M3 socket head cap screws; the two-dimensional translation stage 44 is fixedly connected on the adapter plate 43 by using M3 socket head cap screws , the adapter plate 43 and the positioning piece 422 are fixedly connected with M3 socket head cap screws; the positioning piece 422 is positioned and placed on the fixed base 421; one side of the adapter plate 43 is used as a marking surface 431, and one fixed base 421 The "3RSystem" mark is set on the side; the fixed part of the two-dimensional adjustment part 4 is composed of the base 41 and the fixed base 421, and is fixedly installed on the optical table 1, and maintains the relative position of the X-direction translation part 2 and the Z-direction translation part 3 Invariably, the moving part of the two-dimensional adjustment component 4 is composed of the positioning piece 422 , the adapter plate 43 and the two-dimensional translation platform 44 .
所述的数显千分表Ⅰ5和数显千分表Ⅱ6均为市售产品,采用加长型的伸缩测头,测头端部形状为平头结构。 The digital display dial indicator I5 and the digital display dial indicator II6 are commercially available products, which adopt an elongated telescopic probe, and the shape of the end of the probe is a flat head structure.
本发明中的光学平台上均布M6螺纹孔,螺纹孔间距25mm;X向平移部件2、Z向平移部件3和二维调整部件4均采用M6内六角螺钉固定安装在光学平台1上,数显千分表Ⅰ5和数显千分表Ⅱ6分别固定安装在X向平移部件2和Z向平移部件3上,可以随平移部件上下或水平移动。X向平移部件2与Z向平移部件3在光学平台1上呈90°方向布置,使两个数显千分表的伸缩测头互相垂直。数显千分表15和数显千分表26采用加长型的伸缩测头,测头端部形状为平头结构。 M6 threaded holes are evenly distributed on the optical table in the present invention, and the threaded hole spacing is 25 mm; X-direction translation part 2, Z-direction translation part 3 and two-dimensional adjustment part 4 are all fixed and installed on the optical table 1 by M6 socket head cap screws, and several The display dial gauge I5 and the digital display dial gauge II6 are fixedly installed on the X-direction translation part 2 and the Z-direction translation part 3 respectively, and can move up and down or horizontally with the translation part. The X-direction translation part 2 and the Z-direction translation part 3 are arranged on the optical platform 1 in a 90° direction, so that the telescopic probes of the two digital display dial gauges are perpendicular to each other. The digital display dial indicator 15 and the digital display dial indicator 26 adopt an elongated telescopic measuring head, and the shape of the end of the measuring head is a flat head structure.
本发明的可重复定位二维离线调整工作台中,X向平移部件2与Z向平移部件3的配置和结构相同。 In the repositionable two-dimensional off-line adjustment workbench of the present invention, the configuration and structure of the X-direction translation component 2 and the Z-direction translation component 3 are the same.
本发明的可重复定位二维离线调整工作台,在使用过程中其操作流程是,工件固定安装在二维调整部件4二维平移台44的载物台上,连同二维调整部件4的移动部分一起用于零件加工的不同工艺环节。在进行离线调整工作时,把装有工件的二维调整部件4的移动部分安装在二维调整部件4的固定部分上,安装时注意保持转接板43上的标记面431与固定底座421有“3RSystem”标记的侧面同向。分别调整X向平移部件2和Z向平移部件3,以使数显千分表Ⅰ5和数显千分表Ⅱ6的加长型的伸缩测头轻轻探压到工件两个侧面上,把数显千分表Ⅰ5和数显千分表Ⅱ6的当前位置清零。调整二维工作台44,从数显千分表Ⅰ5和数显千分表Ⅱ6上实时获得每个方向的位移量,即为该方向的当前调整量;根据测量结果获得工件所需偏移量,并使之与该方向的当前调整量相同,即可以把工件调整至目标位置。 The repositionable two-dimensional off-line adjustment workbench of the present invention, its operation process during use is that the workpiece is fixedly installed on the object stage of the two-dimensional adjustment part 4 and the two-dimensional translation platform 44, together with the movement of the two-dimensional adjustment part 4 Parts are used together in different process steps of parts processing. When performing off-line adjustment work, install the moving part of the two-dimensional adjustment part 4 with the workpiece on the fixed part of the two-dimensional adjustment part 4, and pay attention to keeping the marking surface 431 on the adapter plate 43 in contact with the fixed base 421 during installation. The sides of the "3RSystem" mark are in the same direction. Adjust the X-direction translation part 2 and the Z-direction translation part 3 respectively, so that the extended telescopic probes of the digital display dial gauge Ⅰ5 and digital display dial gauge Ⅱ6 can be gently probed on the two sides of the workpiece, and the digital display The current positions of the dial gauge I5 and the digital dial gauge II6 are reset to zero. Adjust the two-dimensional workbench 44, obtain the displacement in each direction in real time from the digital display dial indicator I5 and digital display dial indicator II6, which is the current adjustment amount in this direction; obtain the required offset of the workpiece according to the measurement results , and make it the same as the current adjustment amount in this direction, that is, the workpiece can be adjusted to the target position.
Claims (4)
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| CN201310667598.5A CN103624557B (en) | 2013-12-11 | 2013-12-11 | One can resetting two dimension off-line adjustment workbench |
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| CN106584513B (en) * | 2017-01-26 | 2024-12-27 | 武汉延锋时代检测技术股份有限公司 | Industrial robot repeatable positioning accuracy testing method and testing device |
| CN113484156B (en) * | 2021-07-06 | 2024-08-20 | 中国工程物理研究院激光聚变研究中心 | A compressive strength measuring device and compressive strength measuring method of hollow polymer microspheres |
| CN116697855B (en) * | 2023-08-07 | 2023-10-20 | 吉林交通职业技术学院 | Head-display eyepiece measuring system and measuring method thereof |
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| CN101249618A (en) * | 2007-02-20 | 2008-08-27 | 发那科株式会社 | Machine tool having workpiece reference position setting function by contact detection |
| CN202292108U (en) * | 2011-08-02 | 2012-07-04 | 王锦燕 | Alignment platform |
| CN103419081A (en) * | 2012-05-16 | 2013-12-04 | 辅佳材料科技股份有限公司 | Bench synchronous positioning compensation system |
| CN203636371U (en) * | 2013-12-11 | 2014-06-11 | 中国工程物理研究院激光聚变研究中心 | Two-dimensional off-line adjusting workbench capable of being repeatedly positioned |
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| US7105956B2 (en) * | 2004-04-23 | 2006-09-12 | Aerotech, Inc. | High precision z-theta stage |
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| CN101249618A (en) * | 2007-02-20 | 2008-08-27 | 发那科株式会社 | Machine tool having workpiece reference position setting function by contact detection |
| CN202292108U (en) * | 2011-08-02 | 2012-07-04 | 王锦燕 | Alignment platform |
| CN103419081A (en) * | 2012-05-16 | 2013-12-04 | 辅佳材料科技股份有限公司 | Bench synchronous positioning compensation system |
| CN203636371U (en) * | 2013-12-11 | 2014-06-11 | 中国工程物理研究院激光聚变研究中心 | Two-dimensional off-line adjusting workbench capable of being repeatedly positioned |
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