CN103624004B - A kind of sorting reclaims broken cigarette paper and the device of offal in pipe tobacco - Google Patents
A kind of sorting reclaims broken cigarette paper and the device of offal in pipe tobacco Download PDFInfo
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- CN103624004B CN103624004B CN201310623110.9A CN201310623110A CN103624004B CN 103624004 B CN103624004 B CN 103624004B CN 201310623110 A CN201310623110 A CN 201310623110A CN 103624004 B CN103624004 B CN 103624004B
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Abstract
The present invention relates to a kind of sorting and reclaim broken cigarette paper and the device of offal in pipe tobacco, device is installed on recovery pipe tobacco machining production line, and the groove frame that shakes of this device utilizes eccentric driving device to realize the vibrating transportation of pipe tobacco, its eccentric wheel eccentric throwe=8~10mm, material casting angleβ=8 ~ 12 °, eccentric wheel rotating speed is 4 ~ 6rpm/s；Shake groove frame interior design two-layer sieve plate, and ground floor sieve plate sieve aperture is 3 × 25mmSlot, for filter tobacco, second layer sieve plate sieve aperture is 1.5mmCircular hole, be used for filtering offal, the groove frame bottom that shakes design offal outlet；Installing demarcation strip and flow distribution plate etc., design tracheae and support on ground floor floor lever of sieve tray, it is installed on and shakes on scouring machine frame, accesses air pressure regulator；Design negative-pressure adsorption pipe, when pipe tobacco is screened go out broken cigarette paper time, it collects at airflow function low suspension and is adsorbed, and pipe tobacco is delivered to next procedure through blow tank.
Description
Technical field
The present invention relates to a kind of sorting and reclaim broken cigarette paper and the device of offal in pipe tobacco, especially reclaim defective cigarette
Broken cigarette paper, offal are separated with pipe tobacco by the pipe tobacco propped up, to reduce the broken cigarette paper content reclaimed in pipe tobacco and containing end rate, carries
High pipe tobacco and cigarette quality.Belong to technical field of cigarette production.
Background technology
In the production of cigarettes factory of tobacco business, cigarette produces to be checked in strict accordance with GB GB56063 ~ 1996, and enterprise also makes
Ordering the internal control program of corresponding cigarette quality, such as cigarette machine several the cigarettes that just more allowing blade replacement has been produced is defective work, craft
The cigarette of inspection by sampling is also classified as defective work, and in cigarette packaging process, parcel or bar wrap in damaged in packaging process and taken
The cigarette gone out also belongs to defective work etc..So, in production of cigarettes, occur that cigarette is defective the most common, and the quantity of every day
The least, the nearlyest million.
Cigarette is made up of pipe tobacco, cigarette paper, cork paper and filter rod.Defective cigarette need to reclaim processing, the cigarette after recovery
Silk can be added by proportions or be mixed into other pipe tobacco recycling, and cigarette paper, cork paper and filter rod then can not recyclings
?.
Tobacco business always in unremitting research how in reclaiming cigarette technical process, improve the rate of recovery and the matter of pipe tobacco
Amount, it is important that study how cigarette paper, cork paper and filter rod and pipe tobacco separation problem, such as: use cigarette is got damp again, dry
Dry, broken, then sub-elect pipe tobacco technique etc., at present, no matter using which kind of technique, the most very by the operations such as sieve, foreign body eliminating of shaking
Difficulty reaches absolutely to reclaim these pipe tobaccos, possibly together with a certain amount of broken cigarette paper in the pipe tobacco reclaimed, due to these
Broken cigarette paper the most uniformly mixes with reclaiming pipe tobacco, and artificial difficult sorting, to this end, cigarette is carried out at broken process by some producers again
Reason, but broken process processes pipe tobacco and can increase offal content.
How these broken cigarette paper and offal are sorted out from these pipe tobaccos, improve quality of tobacco shreds, always cigarette
The technical problem of business research, up to the present, does not also have a kind of method can be by these broken cigarette paper completely from these pipe tobaccos
Separate, reduce broken cigarette paper content the most as much as possible.
Summary of the invention
Present invention aim to overcome that prior art is not enough, it is provided that broken cigarette paper and the dress of offal in pipe tobacco is reclaimed in sorting
Putting, it is in the pipe tobacco reclaiming defective cigarette, it is possible to cigarette shredded paper, offal are separated with pipe tobacco three, reduces and reclaims pipe tobacco
In broken cigarette paper content and containing end rate, improve quality of tobacco shreds, improve cigarette quality.
For achieving the above object, the technical solution used in the present invention is: broken cigarette paper and offal in pipe tobacco is reclaimed in sorting
Device is by the scouring machine frame (1) that shakes, reed (2), balancing stand (3), reed (4), sieve truss (5), reed coupling block (6), the first bolt
(7), the second bolt (8), the groove frame (9) that shakes, eccentric driving device and motor composition, eccentric driving device connection sieve scouring machine frame (1)
With balancing stand (3) be arranged on and shake on scouring machine frame (1), blow tank (27) is arranged on groove frame (9) exit position that shakes, it is characterised in that
Upper row shakes groove frame gusset (46) and lower row shakes, and groove frame gusset (48) is arranged on by the first bolt (7) and the second bolt (8) respectively
Shaking in groove frame (9), constitute levels structure, groove frame gusset (46) that shakes of the upper row in the groove frame that shakes is provided with ground floor sieve plate
(25), groove frame gusset (48) that shakes of the lower row in the groove frame that shakes is provided with second layer sieve plate (51), on ground floor sieve plate (25) surface
Demarcation strip, flow distribution plate, dredging plate, negative-pressure adsorption pipe and tracheae, negative-pressure adsorption pipe and tracheae dress it is separately installed with on diverse location
Putting to be arranged on each via support and shake on scouring machine frame, groove frame (9) the bottom design offal that shakes exports, and is used for installing offal outlet frame
(33).
Having several sieve aperture on the plate of ground floor sieve plate (25), its screen size is 3 × 25mmSlot；The second layer
Having several sieve aperture on the plate of sieve plate (51), its screen size is 1.5mmCircular hole,
The spacing of row shakes groove frame gusset (46) and lower row shakes groove frame gusset (48) is impartial, and upper row groove frame gusset (46) that shakes is pacified
Being contained in and shake in groove frame (9), lower row groove frame gusset (48) distance from groove frame (9) bottom that shakes of shaking is impartial.
Negative-pressure adsorption pipe is responsible for (19) by negative-pressure adsorption pipe looped pipeline (18) and negative-pressure adsorption pipe and is formed, in chevron shape,
Negative-pressure adsorption pipe supervisor (19) and negative-pressure adsorption pipe looped pipeline (18) are interconnected, negative-pressure adsorption pipe supervisor's (19) port surface and negative pressure
Adsorption tube looped pipeline (18) port surface is in approximately the same plane, and negative-pressure adsorption pipe is responsible for (19) and the two of negative-pressure adsorption pipe looped pipeline (18)
Port distance about 600 ~ 630Mm,In negative pressure state in the pipe of negative-pressure adsorption pipe.
On the basis of the edge of the ground floor sieve plate (25) of pipe tobacco blow tank one end, negative-pressure adsorption pipe supervisor (19) port away from
From about 640 ~ 670mm, negative-pressure adsorption pipe looped pipeline (18) distance about 1240 ~ 1300mm, negative-pressure adsorption pipe supervisor (19) and negative pressure are inhaled
Attached pipe looped pipeline (18) is impartial from groove frame (9) beeline of shaking, and about 70 ~ 90mm, negative-pressure adsorption pipe supervisor (19) and negative-pressure adsorption pipe
Looped pipeline (18) port surface distance ground floor floor lever of sieve tray is impartial, and about 10 ~ 20mm。
Negative-pressure adsorption pipe supervisor (19) and the underface of negative-pressure adsorption pipe looped pipeline (18) exit face, be respectively provided with one piece of air draught
Shield (23), prevents negative blast from adsorbing the pipe tobacco below ground floor sieve plate.
Ground floor floor lever of sieve tray is installed several piece demarcation strip spread out for separating pipe tobacco, beneficially pipe tobacco on ground floor sieve plate
Thin and screening, on ground floor floor lever of sieve tray install dredging plate for collect, shunt and dredge through separate screening after pipe tobacco and
Broken cigarette paper.
Tracheae device is made up of two tracheaes (24), air pressure regulator, cradling piece, position adjustments block and support positioning block,
Being evenly equipped with a steam vent on the surface of every tracheae, one end of every tracheae (24) is closed, and another terminates air pressure regulator, whole
Tracheae is arranged on by cradling piece, position adjustments block and support positioning block and shakes on scouring machine frame, and position adjustments block is used for regulating tracheae
Locus, make tracheae (24) be parallel to ground floor sieve plate (25) surface, first tracheae (24) distance ground floor sieve plate table
Face is height 50 ~ 100mm, the two ends pore of first tracheae outlet gas part and the distance 820 ~ 850 of negative-pressure adsorption pipe looped pipelinemm,
Second tracheae (24) is installed on the short side edge position of ground floor sieve plate (25), second tracheae (24) distance ground floor sieve plate
(25) surface distance 30 ~ 80mm, use air pressure adjustment valve regulation air-flow.
The air pressure of the air pressure regulator that tracheae (24) accesses is 0.6 ~ 0.8MPa, steam vent aperture is 2mm, steam vent
Pitch of holes is impartial.
The length of the described scouring machine frame (1) that shakes is identical with balancing stand (3) length, shakes groove in scouring machine frame (1) bottom design of shaking
Housiung separator, installs motor support plate on this crossbeam, installs electric baseboard, install actively on motor (77) on motor support plate
Wheel (78), and connect the driven pulley (67) on eccentric eccentric wheel rotating shaft (68) with V-belt, described eccentric drive fills
The eccentric wheel eccentric throw pute=8~10mm, material casting angleβTaking 8 ~ 12 °, eccentric wheel rotating speed is 4 ~ 6rpm/s。
Apparatus of the present invention are installed on recovery pipe tobacco machining production line, and the sieve truss of this device and balancing stand thereof are by its spring
Sheet devices is arranged on and shakes on scouring machine frame, and the push rod and the connecting rod rack that couple two eccentric ratios of eccentric driving device are separately mounted to
On sieve truss and balancing stand, eccentric wheel eccentric throweTake 8 ~ 10mm, material casting angleβTaking 8 ~ 12 °, its eccentric wheel rotary shaft is by bias
Device bearing rib, gusset piece and eccentric bearing are arranged on and shake on scouring machine frame, and motor support plate is arranged on the horizontal stroke of the scouring machine frame that shakes
Liang Shang, selects suitable motor speedn, making eccentric wheel rotating speed is 4 ~ 6rpm/s；Shake groove frame interior design two-layer sieve plate, and ground floor sieves
The sieve aperture of plate is 3 × 25mmSlot, for filter tobacco, the sieve aperture of second layer sieve plate is 1.5mmCircular hole, be used for
Filter offal, the bottom design offal outlet of the groove frame that shakes；The diverse location of ground floor floor lever of sieve tray is installed demarcation strip, shunting
Plate, dredging plate, and design negative-pressure adsorption pipe supervisor and the looped pipeline broken cigarette paper of absorption, the air pressure in pipe is 0.01 ~ 0.05MPa, should
The mouth of pipe is from the surface distance about 10 ~ 20 of ground floor sieve platemm；Design two stainless steel tracheaes, a uniform exhaust on the surface of tracheae
Hole, design aperture is 2mm, spacing about 10mm, one end of tracheae is airtight, and the other end couples air pressure regulator, and air pressure is 0.6 ~
0.8MPa, these two tracheaes are arranged on by its support respectively and shake on scouring machine frame, and adjust to appropriate location；When containing broken cigarette paper
Recovery pipe tobacco be transported to shake groove time, pipe tobacco by ground floor sieve plate leak to second layer sieve plate, screen out broken cigarette paper, the second layer
Pipe tobacco is separated again by sieve plate with offal, and broken cigarette paper is sieved to reach region residing for negative-pressure adsorption pipe by shaking, high pressure gas in tracheae
Under the effect of stream, suspension is pooled near negative-pressure adsorption pipe by broken cigarette paper, and is drawn to next procedure by negative pressure, then, and second
Pipe tobacco on layer sieve plate is transported to next procedure again by blow tank.
The present invention is applied to production of cigarettes field, by broken cigarette paper, offal and cigarette in the pipe tobacco reclaiming defective cigarette
Silk separates, and to reduce the broken cigarette paper content reclaimed in pipe tobacco and containing end rate, improves quality of tobacco shreds, and the present invention has installation and debugging
Convenient, efficiency high, the feature such as substantially that reduces in pipe tobacco broken cigarette paper and offal content, and can be widely applied to China's tobacco processing
The recovery tobacco shred production line in field.
The invention has the beneficial effects as follows, broken cigarette paper, offal and pipe tobacco can be divided in the pipe tobacco reclaiming defective cigarette
From, to reduce the broken cigarette paper content reclaimed in pipe tobacco and containing end rate, improve quality of tobacco shreds, improve cigarette quality.
Accompanying drawing explanation
The present invention is further described with embodiment below in conjunction with the accompanying drawings.
Fig. 1 is the structural representation after apparatus of the present invention assembling.
Fig. 2 is shake in apparatus of the present invention groove frame, sieve truss and the structural representation of gusset parts thereof.
Fig. 3 is offal outlet frame in apparatus of the present invention, shake groove frame and gusset modular construction schematic diagram thereof.
Fig. 4 is the structural representation of second layer sieve plate in apparatus of the present invention.
Fig. 5 is blow tank structural representation in the groove frame that shakes in apparatus of the present invention.
Fig. 6 is to connect balancing stand and the assembling principle assumption diagram of leaf arrangement shaken between scouring machine frame in apparatus of the present invention.
Fig. 7 is to connect sieve truss and the assembling schematic diagram of leaf arrangement shaken between scouring machine frame in apparatus of the present invention.
Fig. 8 is negative-pressure adsorption pipe and at the plan-position schematic diagram being arranged on ground floor sieve plate in apparatus of the present invention.
Fig. 9 be in apparatus of the present invention negative-pressure adsorption pipe and on ground floor sieve plate height H1 position view.
Figure 10 is demarcation strip in apparatus of the present invention, flow distribution plate, dredging plate and the installation on ground floor sieve plate of the air draught shield
Position view.
Figure 11 is the structural representation of tracheae parts in apparatus of the present invention.
Figure 12 is Figure 11 shown device sectional view in A-A direction.
Figure 13 is the support principle schematic regulating tracheae locus in apparatus of the present invention.
Figure 14 is locus top view schematic diagram () that in apparatus of the present invention, tracheae is placed on ground floor sieve plate.
Figure 15 is the structural representation in Figure 14 shown device in main apparent direction.
Figure 16 is eccentric driving device in apparatus of the present invention, balancing stand and the mounting structure schematic diagram of sieve truss.
Figure 17 is the material casting angle design structural representation of eccentric driving device in apparatus of the present invention.
Figure 18 is motor scheme of installation on motor support plate in apparatus of the present invention.
In figure: scouring machine frame the 1, first reed 2 that shakes, balancing stand the 3, first reed 4, sieve truss 5, reed coupling block the 6, first spiral shell
Bolt the 7, second bolt 8, the groove frame 9 that shakes, feed well 10, demarcation strip 11, connect gas port 12, air pressure regulator 13, position adjustments block 14, point
Dividing plate 15, air draught shield 16, tracheae 17, negative-pressure adsorption pipe looped pipeline 18, negative-pressure adsorption pipe supervisor 19, flow distribution plate 20, flow distribution plate 21,
Dredging plate 22, air draught shield 23, tracheae 24, ground floor sieve plate 25, screw 26, blow tank 27, pipe tobacco delivery chute 28, position adjustments
Block 29, air pressure regulator 30, to connect gas port 31, cradling piece 32, offal outlet frame 33, position adjustments block 34, cradling piece 35, support fixed
Position block 36, screw 37, cradling piece 38, bolt 39, electric baseboard 40, motor support plate 41, bolt 42, eccentric connecting rod 43, shake
Groove housiung separator 44, screw 45, upper row shake groove frame gusset 46, screw 47, lower emissions groove frame gusset 48, screw 49, gusset 50, second
Layer sieve plate 51, bolt 52, compress gasket 53, reed coupling block 54, bolt 55, reed support 56, bolt 57, bolt 58, bolt
59, reed support 60, dredging plate 61, screw 62, balance weight 63, screw 64, bolt 65, adjusting lock nut 66, driven pulley 67,
Eccentric wheel rotary shaft 68, push rod coupling block 69, push rod 70, adjusting lock nut 71, eccentric connecting rod 72, eccentric support
Gusset 73, bolt 74, gusset piece 75, eccentric assembly bearing 76, motor 77, driving wheel 78.
Detailed description of the invention
Describe the present invention below in conjunction with the accompanying drawings in detail.
There is the groove frame 9 that shakes of baffle plate in three faces of designing, and its width is more than feed well width 100 ~ 150mm, length 3000 ~
4000mm, bottom design offal exports, and is used for installing offal outlet frame.
Design sieve truss, makes of angle bar, and size is consistent with the groove frame bottom that shakes, and sieve truss welds several piece gusset and carries
Its structural strength high, the groove frame that shakes is arranged on gusset and the sieve truss angle bar of sieve truss by screw, blow tank by screw with
Bolt is arranged on and shakes in groove frame, and the top of blow tank is second layer sieve plate.
Design is shaken groove frame gusset, and is installed on bolt and shakes in groove frame, lower row shake groove frame gusset from shake groove frame bottom away from
From equalization, about 80 ~ 100mm, upper row shakes groove frame gusset and lower row shakes, and groove frame gusset distance is impartial, and about 70 ~ 100mm, at the groove frame that shakes
In upper row shake on groove frame gusset, with screw, ground floor sieve plate is installed, lower row shakes and installs second layer sieve with screw on groove frame gusset
Plate.
Design sieve plate, the length and width design of ground floor sieve plate is consistent with groove frame length and width of shaking, the sieve of ground floor sieve plate
Hole is 3 × 25mmSlot, the beeline at Adjacent openings edge is 3mm, for filter tobacco, sort broken cigarette paper；
The width design of second layer sieve plate is consistent with the groove width of frame that shakes, and length is less than the length of ground floor sieve plate, and leaves installation discharging
The position dimension of groove, the pipe tobacco on second layer sieve plate sieves blow tank, and the sieve aperture of second layer sieve plate is 1.5mmCircular hole,
Long cross direction Adjacent openings distance is 4.5mm, i.e. about 6 ~ 7 holes in per inch length, are used for filtering offal.
Design leaf arrangement, one group of reed couples balancing stand and the scouring machine frame that shakes, and another group reed couples sieve truss and shakes
Scouring machine frame, these two groups of reeds are respectively symmetrically design and installation.
Design negative-pressure adsorption pipe, it is containing supervisor and looped pipeline, and supervisor's port is designed as horn-like, and supervisor and looped pipeline pass through
Welding connection, main tube end actinal surface and looped pipeline port surface are in same plane, supervisor and looped pipeline two-port distance about 600 ~ 630mm；Negative
The installation site of pressure adsorption tube: at conveying direction, supervisor's port is from the Edge Distance about 640 ~ 670 of ground floor sieve platemm, looped pipeline
The Edge Distance about 1240 ~ 1300 of port distance ground floor sieve platemm, supervisor and looped pipeline are impartial from groove frame beeline of shaking, and about 70
~90mm, negative-pressure adsorption pipe supervisor and looped pipeline port surface are equal from the distance value of ground floor floor lever of sieve tray, and about 10 ~ 20mm；Negative pressure is inhaled
The intraductal atmospheric pressure of attached pipe supervisor and looped pipeline is designed as 0.01 ~ 0.05MPa。
The circular air draught shield of design, available 1mmStainless steel substrates make, for welded and installed at ground floor sieve plate,
And immediately below negative-pressure adsorption pipe supervisor and looped pipeline port surface, for preventing the pipe tobacco below negative-pressure adsorption ground floor sieve plate, carry
High adsorption effect.
Design several piece demarcation strip, is all arranged on ground floor floor lever of sieve tray with screw, for dividing on ground floor sieve plate
Every pipe tobacco, it is beneficial to screening, each demarcation strip spacing equal about 300mm；Design flow distribution plate, is used for collecting and shunt ground floor sieve plate table
Pipe tobacco on face, and be arranged on ground floor sieve plate with screw, flow distribution plate and ground floor sieve plate long limit angle are acute angle；Design is dredged
Logical plate, is arranged on ground floor floor lever of sieve tray with screw and flow distribution plate is connected, and is used for dredging and separating pipe tobacco, dredges plate, shunting
Plate is cofferdam pipe tobacco and broken cigarette paper together with the groove frame that shakes.
Designing two tracheaes, one end of tracheae is closed, and the other end couples air pressure regulator, accesses air pressure regulator
Air pressure is 0.6 ~ 0.8MPa, a uniform steam vent on the surface of tracheae, design aperture is 2mm, spacing about 10mm。
Designing two groups of trachea brackets, it is made up of cradling piece, position adjustments block and support positioning block, fixed by support
Position block is arranged on and shakes on scouring machine frame, with the locus of position adjustments block regulation tracheae, makes tracheae be parallel to ground floor sieve plate, and one
Root tracheae distance ground floor floor lever of sieve tray is height 50 ~ 100mm, the two ends pore of tracheae outlet gas part and negative pressure straw looped pipeline pipe
The distance of mouth is almost equal, and about 820 ~ 850mm；Another root tracheae is installed on the short side edge position of ground floor sieve plate, distance
One layer of floor lever of sieve tray height about 30 ~ 80mm；Make broken cigarette paper suspend with the regulation optimal air-flow of valve regulation and come together in negative-pressure adsorption pipe
Near.
Design is shaken the balancing stand of groove, uses rectangle closed-in construction, its Design of length ratio shake groove frame length short by 900 ~
1200mm, it is ensured that the width of balancing stand is consistent with sieve truss width after installation reed, design and installation eccentric drive on balancing stand
The screw of device connecting rod rack, design balance weight is for regulating the vibration balancing of the groove that shakes.
Design eccentric driving device, its eccentric wheel eccentric throwe=8~10mm, material casting angleβTake 8 ~ 12 °, i.e. eccentric ratio
With the angle of sieve plate, the push rod of eccentric and connecting rod rack be separately mounted to sieve on truss and balancing stand, eccentric wheel rotary shaft
On two pieces eccentric wheel on the eccentric connecting rod installed become the straight angle, and design adjusting lock nut；Design eccentric bearing
And driven pulley (vee-pulley) being arranged in eccentric wheel rotary shaft；Design gusset piece is arranged on eccentric bearing, is shaking
Scouring machine sets up counts its bearing rib, and this gusset piece passes through this bearing rib of bolt-connection, thus realizes eccentric driving device at sieve
Truss, balancing stand and the installation on scouring machine frame of shaking couple.
Designing the scouring machine frame that shakes, frame is high by 800 ~ 1000mm, length and balancing stand length are close, bottom the scouring machine frame that shakes
Design the groove housiung separator that shakes, crossbeam is installed motor support plate, motor support plate is installed electric baseboard, utilizes motor, pass through
Its driving wheel (vee-pulley) couples the driven pulley in eccentric rotating shaft, thus realizes screening.
Selected motor speedn, design its driving wheel (vee-pulley), use suitable gearratio, make eccentric wheel rotating speed
It is 4 ~ 6rpm/s。
Operation principle: owing to the groove frame that shakes of apparatus of the present invention utilizes eccentric driving device to realize the vibrating transportation of pipe tobacco, its
Eccentric wheel eccentric throwe=8~10mm, material casting angleβ=8 ~ 12 °, eccentric wheel rotating speed is 4 ~ 6Rpm/s,So, the pipe tobacco in groove that shakes can be complete
Become Jolting conveying；Owing to designing two-layer sieve plate in the groove frame that shakes, complete pipe tobacco, offal and the sorting of broken cigarette paper simultaneously, because of
This, have high production technology efficiency, and the sieve aperture of ground floor sieve plate is 3 × 25mmSlot, the chopping technique width value of pipe tobacco
It is 0.8 ~ 1.2mm, in linear, so, 4mmThe square above broken cigarette paper of major part can be sorted, owing to sieving at ground floor
Demarcation strip, flow distribution plate, dredging plate it is installed on plate surface, therefore, the making thinner of the most broken cigarette paper and pipe tobacco, sieves, and and shake
The broken cigarette paper in groove frame cofferdam together and pipe tobacco.
The sieve aperture of second layer sieve plate is 1.5mmCircular hole, it is conducive to filtering out on ground floor sieve plate screening cigarette further
Offal in Si；Owing to devising two tracheaes, trachea bracket and air pressure regulator, accessing air pressure is 0.6 ~ 0.8MPa, pass through
Support positioning block and position adjustments block energy multiple degrees of freedom regulate the locus of tracheae respectively, utilize air pressure regulator, can obtain
Optimal air-flow makes the suspension of broken cigarette paper come together near negative-pressure adsorption pipe；Owing to the intraductal atmospheric pressure of negative-pressure adsorption pipe is designed as 0.01
~0.05MPa, far below an atmospheric pressure, suspending the broken cigarette paper collected can be by rapid adsorption.
Embodiment: the groove width of feed well 10 is 450mm.Such as Fig. 2, Fig. 3, there is the groove frame 9 that shakes of baffle plate in three faces of designing, and shake groove frame
9 make by stainless steel dispensing, and the groove insied width of the groove frame 9 that shakes is 600mm, length 3000mm, the groove frame 9 bottom design offal that shakes goes out
Mouthful, it is used for offal outlet frame 33 is installed；Design sieve truss 5 uses angle bar to make, and its inside dimension is consistent with bottom the groove frame 9 that shakes, sieve
Welding several piece gusset 50 on truss 5 and improve overall construction intensity, the groove frame 9 that shakes is arranged on gusset 50 He of sieve truss 5 by screw
On the angle bar of sieve truss 5；Blow tank 27 is arranged on and shakes in groove frame 9 by screw 26, screw 45 and the first bolt 7, such as Fig. 5 institute
Show.
Such as Fig. 2, in design, row shakes groove frame gusset 46,48, and is installed on first bolt the 7, second bolt 8 and shakes in groove frame 9,
The lower row groove frame gusset 48 that shakes is impartial from groove frame 9 distance from bottom that shakes, and is 80mm, upper row shakes groove frame gusset 46 and lower row shakes groove frame gusset
48 distances are impartial, are 70mm；Upper row in the groove frame 9 that shakes shakes on groove frame gusset 46, installs ground floor sieve plate 25 with screw 49, under
Arrange and second layer sieve plate 51 is installed, such as Fig. 4 with screw on the groove frame gusset 48 that shakes.
Design sieve plate, the length and width of ground floor sieve plate 25 is consistent with groove frame 9 length and width of shaking, i.e. length 3000mm、Width
It is 600mm, the sieve aperture of ground floor sieve plate 25 is 3 × 25mmSlot, the beeline at Adjacent openings edge is 3mm, use
In filter tobacco, sort broken cigarette paper；The width design of second layer sieve plate 51 is consistent with groove frame 9 width that shakes, length 2600mm, the
The sieve aperture of two layers of sieve plate 51 is 1.5mmCircular hole, be 4.5 in long cross direction Adjacent openings distancemm, big in per inch length
About 6 ~ 7 holes, are used for filtering offal.
Designing leaf arrangement, reed 2,4 is made with compounded rubber, and one group of reed couples balancing stand 3 and the scouring machine frame 1 that shakes, as
Fig. 6, is arranged on reed support 56 with bolt 57 and shakes on scouring machine frame 1, with bolt 55, reed coupling block 54 is arranged on balancing stand 3
On, with bolt 52 and nut, reed 2 and compress gasket 53 are arranged on reed support 56 and reed coupling block 54；Another organizes spring
Sheet couples sieve truss 5 and the scouring machine frame 1 that shakes, and such as Fig. 7, is arranged on by reed support 60 with bolt 59 and shakes on scouring machine frame 1, joined by reed
Connect block 6 to be welded on sieve truss 5, with bolt 58 and nut, reed 4 and compress gasket 53 are arranged on reed support 60 and reed
On coupling block 6.These two groups of reeds are respectively symmetrically design and installation.
Design negative-pressure adsorption pipe supervisor 19 and looped pipeline 18, be responsible for 19 ports and be designed as horn-like, and supervisor 19 and looped pipeline 18 lead to
Cross welding connection, as Fig. 8,9, be responsible for 19 port surfaces and looped pipeline 18 port surface at same plane, be responsible for 19 ports and sieve from ground floor
The Edge Distance S1=660 of platemm, the Edge Distance S2=1280 of looped pipeline 18 port distance ground floor sieve plate 25mm, supervisor 19 and pair
Pipe 18 is from the Edge Distance L1=90 of ground floor sieve platemm, supervisor 19 and looped pipeline 18 port surface distance ground floor sieve plate 25 surface H1=
15mm；The intraductal atmospheric pressure of negative-pressure adsorption pipe supervisor 19 and looped pipeline 18 is designed as 0.01 ~ 0.05MPa.
The circular air draught shield 16,23 of design, available 1mmStainless steel substrates make, diameter 120mm, exist for welded and installed
On ground floor sieve plate 25, and immediately below negative-pressure adsorption pipe supervisor 19 and looped pipeline 18 port surface, it is used for preventing negative-pressure adsorption first
Layer sieve plate 25 pipe tobacco below, improves its absorption property.
Such as Figure 10, design 4 demarcation strips 11, be all arranged on ground floor sieve plate 25 surface with screw 49, for first
Layer sieve plate 25 on separate pipe tobacco, beneficially pipe tobacco make thinner, the most even screening, each demarcation strip spacing is equal, S=300mm；Design shunting
Plate 15,20,21, for the pipe tobacco collecting and shunting on ground floor sieve plate 25 surface, and is arranged on ground floor sieve plate 25 with screw
On, flow distribution plate 15,20,21 and ground floor sieve plate long limit angle are acute angle；Design dredging plate 22,61, is installed on first with screw
On layer sieve plate 25 surface, being used for dredging and separating pipe tobacco, dredging plate 22,61 is parallel with ground floor sieve plate 25 minor face, and flow distribution plate
15,20,21 cofferdam pipe tobacco and broken cigarette paper, Tu10Zhong, S3=980 togethermm, S4=1420mm, S5=430mm, S6=700mm, S7
=1140mm。
Design tracheae 17,24, a uniform steam vent on the surface of tracheae, design aperture is 2mm, spacing about 10mm, such as figure
11 state, and one end of tracheae 17,24 is closed, and the other end couples air pressure regulator 13,30 respectively, and accessing air pressure is 0.6 ~ 0.8MPa；
Designing two groups of trachea brackets, it is by cradling piece 32,35,38, position adjustments block 14,29,34 and support positioning block 36(2 part) group
Becoming, it is arranged on by this locating piece and shakes on scouring machine frame 1；Regulate optimal air-flow with air pressure regulator 13,30 and use position adjustments
Block 14,29,34 regulates tracheae 17,24 position, makes broken cigarette paper suspend and comes together near negative-pressure adsorption pipe, i.e. circular air draught shield
16, near 23；The Principles of Regulation of trachea bracket such as Figure 12 states, and position adjustments block 29,34 regulates tracheae 24 position, altogether design 6
The free degree, 4 frees degree of the adjusted design of tracheae 17, every position adjustments block all design 2 screws 62 and compress location.
As Figure 12 adjusts the screw on each position regulating block, tracheae 17 is made to be parallel to ground floor sieve plate 25 surface, such as Figure 13,
Distance ground floor sieve plate 25 surface distance about H3=50Mm,(i.e. negative-pressure adsorption pipe is secondary for tracheae 17 two ends and air draught shield 16 center
Pipe 18 port) distance almost equal, tracheae 17 is away from air draught shield 16 center beeline about T2=830Mm,With the groove frame folder that shakes
About A=74 ° of angle；Tracheae 24 is away from ground floor sieve plate 25 surface distance H2=80mm, it is parallelly mounted to the minor face of ground floor sieve plate 25
Edge, distance T1=10 ~ 15mm.In concrete application, the H3 of tracheae 17 is 50 ~ 100mmScope, the H2 of tracheae 24 30 ~
80mmScope, can adjust optimal air-flow and make the suspension of broken cigarette paper come together near negative-pressure adsorption pipe.
Design the balancing stand 3 of the groove that shakes, such as Figure 14, use rectangle closed-in construction, design balance weight 63 to be installed on balancing stand 3
Tail end, for adjusting sieve truss 5 balance in the application, the screw of design and installation eccentric connecting rod rack on balancing stand 3
64。
Design eccentric driving device, its eccentric wheel eccentric throwe=8Mm,Existe=8~10mmScope, material casting angleβ=10 °,
?β=8 ~ 12 ° of scopes.Material casting angleβ, i.e. eccentric connecting rod 43 or 72 and the angle of sieve truss 5, eccentric connecting rod 43 or 72
On all design adjusting lock nut 66,71, such as Figure 15.Eccentric connecting rod rack is arranged on balancing stand 3, partially by screw 64
Center device push rod 70 utilizes coupling block 69 to be arranged on sieve truss 5, and the two pieces that eccentric wheel rotary shaft 68 is provided with symmetry is eccentric
Assembly bearing 76 and driven pulley 67 (vee-pulley), eccentric connecting rod 43 becomes the straight angle with 72.Bolt 65 is utilized to couple eccentric total
Becoming bearing 76 and gusset piece 75, eccentric bearing rib 73 is welded on and shakes on scouring machine frame 1, with bolt 74 by bearing rib 73
Eccentric driving device and the scouring machine frame 1 that shakes are coupled.
Designing the scouring machine frame 1 that shakes, frame is high by 1000mm, length and balancing stand 3 length are close, and width design has contemplated that reed fills
The installation dimension put, such as Fig. 1, scouring machine frame 1 bottom design of shaking is shaken groove housiung separator 44, on crossbeam 44, utilizes bolt 42 to install
Motor support plate 41, utilizes bolt 39 to be arranged on motor support plate 41 by electric baseboard 40, such as Figure 16, utilizes motor 77, installs main
Driving wheel 78(vee-pulley), coupled the driven pulley 67 in eccentric rotating shaft 68 by its driving wheel 78, thus realize screening.Tool
Body ground, motor support plate 41, in the installation site shaken on groove housiung separator 44, adjusts according to actual conditions；Selected motor 77 and rotating speedn,
Design driving wheel and driven pulley, utilize V-belt, use suitable gearratio, and making eccentric wheel rotating speed is 4 ~ 6rpm/s。
In sum, the present invention is applied to production of cigarettes field, it is achieved that by broken in the pipe tobacco reclaiming defective cigarette
Cigarette paper, offal separate with pipe tobacco, reduce the broken cigarette paper content reclaimed in pipe tobacco and containing end rate, improve quality of tobacco shreds, should
Device stable application is in Yuxi Cigarette Factory of Hongta Group, and the broken cigarette paper content in reclaiming defective cigarette pipe tobacco was by the past
0.14% drops to 0.05%, requires 0.2% far below technological standards, and effectively reduces containing end rate.
Claims (10)
1. sorting broken cigarette paper and a device for offal in recovery pipe tobacco, vibratory feed is by scouring machine frame (1), the first spring of shaking
Sheet (2), balancing stand (3), the second reed (4), sieve truss (5), reed coupling block (6), the first bolt (7), the second bolt (8),
Shake groove frame (9), eccentric driving device and motor composition, and eccentric driving device connects shake scouring machine frame (1) and balancing stand (3) install
Shaking on scouring machine frame (1), blow tank (27) is arranged on groove frame (9) exit position that shakes, it is characterised in that upper row shakes groove frame gusset
And lower row shakes that be arranged on the groove frame (9) that shakes respectively by the first bolt (7) and the second bolt (8) interior for groove frame gusset (48), structure (46)
Levels structure, groove frame gusset (46) that shakes of the upper row in the groove frame that shakes is become ground floor sieve plate (25) to be installed, in the groove frame that shakes
Lower row groove frame gusset (48) that shakes is provided with second layer sieve plate (51), is respectively mounted on the diverse location of ground floor sieve plate (25) surface
Demarcation strip, flow distribution plate, dredging plate, negative-pressure adsorption pipe and tracheae, negative-pressure adsorption pipe and tracheae device is had to install each via support
Shaking on scouring machine frame, groove frame (9) the bottom design offal that shakes exports, and is used for installing offal outlet frame (33)；Demarcation strip, flow distribution plate,
Dredging plate is the most sequentially arranged on ground floor sieve plate (25) surface by screw；Negative-pressure adsorption pipe and tracheae are by being arranged on the groove that shakes
Cradle hangs in frame is on ground floor sieve plate (25) top, surface.
Broken cigarette paper and the device of offal in pipe tobacco is reclaimed in sorting the most according to claim 1, it is characterised in that ground floor
Having several sieve aperture on the plate of sieve plate (25), its screen size is 3 × 25mmSlot；On the plate of second layer sieve plate (51)
Having several sieve aperture, its screen size is 1.5mmCircular hole.
Broken cigarette paper and the device of offal in pipe tobacco is reclaimed in sorting the most according to claim 1, it is characterized in that: upper row shakes groove
The shake spacing of groove frame gusset (48) of frame gusset (46) and lower row is impartial, and upper row groove frame gusset (46) that shakes is arranged on the groove frame (9) that shakes
In, lower row groove frame gusset (48) distance from groove frame (9) bottom that shakes of shaking is impartial.
Broken cigarette paper and the device of offal in pipe tobacco is reclaimed in sorting the most according to claim 1, it is characterised in that negative pressure is inhaled
Attached pipe is responsible for (19) by negative-pressure adsorption pipe looped pipeline (18) and negative-pressure adsorption pipe and is formed, and in chevron shape, negative-pressure adsorption pipe is responsible for
(19) it is interconnected with negative-pressure adsorption pipe looped pipeline (18), negative-pressure adsorption pipe supervisor's (19) port surface and negative-pressure adsorption pipe looped pipeline (18)
Port surface in approximately the same plane, negative-pressure adsorption pipe supervisor (19) and the two-port distance 600 of negative-pressure adsorption pipe looped pipeline (18)～
630Mm,In negative pressure state in the pipe of negative-pressure adsorption pipe.
Broken cigarette paper and the device of offal in pipe tobacco is reclaimed in sorting the most according to claim 4, it is characterized in that: go out with pipe tobacco
On the basis of the edge of the ground floor sieve plate (25) of hopper one end, negative-pressure adsorption pipe supervisor (19) distance port length be 640～
670mm, negative-pressure adsorption pipe looped pipeline (18) distance port length is 1240～1300mm, negative-pressure adsorption pipe supervisor (19) and negative pressure are inhaled
Attached pipe looped pipeline (18) is impartial from groove frame (9) beeline of shaking, 70～90mm, negative-pressure adsorption pipe supervisor (19) and negative-pressure adsorption pipe are secondary
Pipe (18) port surface distance ground floor floor lever of sieve tray is impartial, 10～20mm。
Broken cigarette paper and the device of offal in pipe tobacco is reclaimed in sorting the most according to claim 4, it is characterised in that negative pressure is inhaled
Attached pipe supervisor (19) and the underface of negative-pressure adsorption pipe looped pipeline (18) exit face, be respectively provided with one piece of air draught shield (23), prevent
Negative blast adsorbs the pipe tobacco below ground floor sieve plate.
Broken cigarette paper and the device of offal in pipe tobacco is reclaimed in sorting the most according to claim 1, it is characterized in that: each piece of separation
Plate spacing is equal, S=300mm；；Flow distribution plate and ground floor sieve plate long limit angle are acute angle；Dredging plate is short with ground floor sieve plate (25)
Limit is parallel, cofferdam pipe tobacco and broken cigarette paper together with flow distribution plate.
Broken cigarette paper and the device of offal in pipe tobacco is reclaimed in sorting the most according to claim 1, it is characterized in that: tracheae device
It is made up of two tracheaes, air pressure regulator, cradling piece, position adjustments block and support positioning block, uniform on the surface of every tracheae
Having a steam vent, one end of every tracheae is closed, and another terminates air pressure regulator, and whole tracheae passes through cradling piece, position adjustments
Block and support positioning block are arranged on and shake on scouring machine frame, and position adjustments block (14), for regulating the locus of tracheae, makes tracheae put down
Row is in ground floor sieve plate (25) surface, and first tracheae distance ground floor floor lever of sieve tray is height 50～100mm, first tracheae
The two ends pore of outlet gas part and the distance 820～850 of negative-pressure adsorption pipe looped pipelinemm, second tracheae is installed on ground floor sieve plate
(25) short side edge position, second tracheae distance ground floor sieve plate (25) surface distance 30～80mm, use air pressure adjustment
Valve regulation air-flow.
Broken cigarette paper and the device of offal in pipe tobacco is reclaimed in sorting the most according to claim 8, it is characterized in that tracheae accesses
The air pressure of air pressure regulator be 0.6～0.8MPa, steam vent aperture is 2mm, the pitch of holes phase of equality of steam vent is same.
Broken cigarette paper and the device of offal in pipe tobacco is reclaimed in sorting the most according to claim 1, it is characterized in that described shaking
The length of scouring machine frame (1) is identical with balancing stand (3) length, shakes groove housiung separator in scouring machine frame (1) bottom design of shaking, at this crossbeam
Upper installation motor support plate, installs electric baseboard on motor support plate, installs driving wheel (78), and use V-belt on motor (77)
Connecting the driven pulley (67) on eccentric driving device eccentric wheel rotating shaft (68), the eccentric wheel of described eccentric driving device is eccentric
Away frome=8～10mm, material casting angleβTaking 8～12 °, eccentric wheel rotating speed is 4～6rpm/s。
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| CN201310623110.9A CN103624004B (en) | 2013-11-30 | 2013-11-30 | A kind of sorting reclaims broken cigarette paper and the device of offal in pipe tobacco |
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| CN114190580B (en) * | 2022-01-22 | 2023-02-07 | 红塔辽宁烟草有限责任公司营口卷烟厂 | Equipment for treating waste cigarette strips of cigarette making machine |
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| DE4319957C1 (en) * | 1993-06-16 | 1994-11-17 | Rhodia Ag Rhone Poulenc | Apparatus for recovering components of rod-shaped articles in the tobacco processing industry |
| CN2312589Y (en) * | 1997-12-16 | 1999-04-07 | 董虎报 | Apparatus for recovering cut tobacco of defective cigarette |
| CN201132155Y (en) * | 2007-12-14 | 2008-10-15 | 武汉烟草(集团)有限公司 | Self-cleaning system for vibra shoot of screen |
| CN201585409U (en) * | 2009-12-15 | 2010-09-22 | 红塔辽宁烟草有限责任公司沈阳卷烟厂 | Imperfect cigarette and tobacco-shred recoverer |
| CN202366867U (en) * | 2011-11-30 | 2012-08-08 | 红塔烟草（集团）有限责任公司大理卷烟厂 | Large-angle linear plane vibrating sieve conveying device |
| CN203168010U (en) * | 2013-01-15 | 2013-09-04 | 厦门烟草工业有限责任公司 | Screening machine for removing cigarette |
| CN203044330U (en) * | 2013-02-06 | 2013-07-10 | 昆明烟机集团三机有限公司 | Waste cigarette vibrating screening mechanism |
| CN203737593U (en) * | 2013-11-30 | 2014-07-30 | 红塔烟草(集团)有限责任公司 | Device for sorting and recovering cigarette paper fragments and cigarette powder in tobacco shreds |
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