CN103618259A - Traction tool special for carbon fiber guide wire - Google Patents
Traction tool special for carbon fiber guide wire Download PDFInfo
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- CN103618259A CN103618259A CN201310623395.6A CN201310623395A CN103618259A CN 103618259 A CN103618259 A CN 103618259A CN 201310623395 A CN201310623395 A CN 201310623395A CN 103618259 A CN103618259 A CN 103618259A
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Abstract
本发明公开了一种碳纤维导线专用牵引工具,包括组合套管、连接套、导线夹管、端夹套、阶梯管以及锥形夹套,所述组合套管由前套管与后套管组成,所述后套管的一端密封,所述密封端外侧设置牵引件,内侧设置螺杆,所述连接套将前后套管连接在一起,所述前套管的内部设置导线夹管,所述导线夹管的端部设置弹簧夹头,所述弹簧夹头的外侧设置端夹套,所述端夹套与前套管螺旋连接在一起,所述锥形夹套可套于阶梯管内部,所述阶梯管内壁端部与后套管底部的螺杆螺旋连接在一起。本发明结构简单、操作简便且能够将输电线缆无损伤的进行拉紧固定,可大幅度提高工作效率与成功率,便于推广使用。
The invention discloses a special traction tool for carbon fiber wires, which includes a combined sleeve, a connecting sleeve, a wire clamping tube, an end jacket, a stepped tube and a tapered jacket, and the combined sleeve is composed of a front sleeve and a rear sleeve , one end of the rear casing is sealed, a traction member is arranged on the outside of the sealing end, and a screw is arranged on the inside, the connecting sleeve connects the front and rear casings together, a wire clamp is arranged inside the front casing, and the wire The end of the pinch tube is provided with a collet, and the outer side of the collet is provided with an end jacket, and the end jacket is spirally connected with the front sleeve, and the tapered jacket can be placed inside the stepped tube. The end of the inner wall of the stepped tube is helically connected with the screw rod at the bottom of the rear casing. The invention has simple structure and easy operation, can tighten and fix the power transmission cable without damage, can greatly improve work efficiency and success rate, and is convenient for popularization and use.
Description
技术领域 technical field
本发明属于电力线路架设技术领域,具体涉及一种碳纤维导线专用牵引工具。 The invention belongs to the technical field of power line erection, and in particular relates to a special traction tool for carbon fiber conductors.
背景技术 Background technique
碳纤维导线作为一种全新结构的节能型增容导线,以其低弧垂、质轻、输电损失少、耐腐蚀等优点解决了架空输电领域存在的各项技术瓶颈,成为未来架空导线的发展趋势。然而,目前由于缺乏专用的牵引工具,在碳纤维导线放线施工中经常出现碳纤维芯与外层铝线滑跑而导致导线松股现象,此外,在线路架设过程中,若采用传统的钢锚压紧的方式进行线缆固定,则外层铝线极易发生磨损,同时由于碳纤维复合芯为脆性材料,在压接时径向受力不均匀会使纤维损坏甚至断裂,从而降低碳纤维芯的承载能力,降低线路的使用寿命。 Carbon fiber wire, as a new energy-saving capacity expansion wire with a new structure, has solved various technical bottlenecks in the field of overhead power transmission with its advantages of low sag, light weight, less transmission loss, and corrosion resistance, and has become the development trend of overhead wires in the future. . However, at present, due to the lack of special traction tools, the carbon fiber core and the outer aluminum wire often slip during the construction of carbon fiber wires, resulting in loose strands of the wires. In addition, in the process of line erection, if traditional steel anchors are used If the cable is fixed in a tight way, the outer aluminum wire is very easy to wear. At the same time, because the carbon fiber composite core is a brittle material, the uneven radial force during crimping will damage or even break the fiber, thereby reducing the load capacity of the carbon fiber core. ability, reducing the service life of the line.
在CN 202513521 U中公开了一种碳纤维复合芯导线用耐张线夹,包括线夹主体、引流线夹、钢锚、连接螺栓,还包括内衬管,所述线夹主体内设置楔形夹座及楔形夹,并在线夹主体内增设内衬管构成的,其中楔形夹座是个内设锥形通孔、外为一端凸起的圆柱形座套,而楔形夹是个内为通孔的锥台形夹套,在耐张线夹的线夹主体外侧有环绕的螺旋条纹,所述钢锚采用奥氏体钢制成。该专利技术具有受温度影响小、耐冲击抗疲劳性强、握力分布均匀、承载握固力强、有效避免握力松驰等优点,并且在使用中,可减小风阻,并减少输电线路舞动儿率并降低输电线路舞动幅度。但是,该实用新型所公开的线夹主体为一体长柱状结构,最后在套装时不太容易,而且所述线夹主体仍是采用液压法对线缆进行压紧固定的,这种固线方式极易因受力不均而造成线缆的损伤,进而降低线路的使用寿命,同时,所述线夹主体的两端均为开口结构,该结构会使雨水进入,影响线夹及导线的性能。 Disclosed in CN 202513521 U is a kind of tension clamp for carbon fiber composite core wire, including clamp main body, drainage clamp, steel anchor, connecting bolt, and inner liner tube, wedge-shaped clamp seat is set in the clamp main body and a wedge-shaped clamp, and an inner liner is added to the main body of the line clamp. The wedge-shaped clamp seat is a cylindrical seat cover with a tapered through hole inside and one end protruding outside, while the wedge-shaped clamp is a truncated cone with a through hole inside. The jacket has spiral stripes around the outside of the clamp body of the tension clamp, and the steel anchor is made of austenitic steel. This patented technology has the advantages of little influence by temperature, strong impact resistance and fatigue resistance, uniform grip distribution, strong bearing grip, and effectively avoids loose grip, etc., and in use, it can reduce wind resistance and reduce the dancing of transmission lines rate and reduce the galloping amplitude of the transmission line. However, the main body of the clamp disclosed in this utility model has an integral long columnar structure, which is not easy to assemble at the end, and the main body of the clamp still adopts a hydraulic method to compress and fix the cable. It is very easy to cause damage to the cable due to uneven force, thereby reducing the service life of the line. At the same time, both ends of the main body of the cable clamp are open structures, which will allow rainwater to enter and affect the performance of the cable clamp and wires .
发明内容 Contents of the invention
本发明的目的在于提供一种结构简单、操作简便且能够将输电线缆无损伤的进行拉紧固定的碳纤维导线专用牵引工具。 The purpose of the present invention is to provide a special pulling tool for carbon fiber conductors with simple structure, easy operation and the ability to tighten and fix the power transmission cables without damage.
实现本发明的目的所采用的技术方案是:一种碳纤维导线专用牵引工具,包括组合套管、连接套、导线夹管、端夹套、阶梯管以及锥形夹套,所述组合套管由前套管与后套管组成,所述后套管的一端密封,所述后套管闭合端外侧设置牵引件,所述后套管闭合端内侧设置螺杆,所述连接套一端与前套管螺旋连接在一起,另一端与后套管螺旋连接在一起,所述前套管的内部设置导线夹管,所述导线夹管的端部设置弹簧夹头,所述弹簧夹头的外侧设置端夹套,所述端夹套内侧为与弹簧夹头形状相配合的锥形,所述端夹套内壁设置螺纹与前套管螺旋连接在一起,所述锥形夹套可套于阶梯管内部,所述阶梯管内部为锥形,所述阶梯管内壁端部设置螺纹与后套管底部的螺杆螺旋连接在一起,所述阶梯管与后套管侧壁设置出线口。 The technical solution adopted to realize the purpose of the present invention is: a special drawing tool for carbon fiber wires, including a combined sleeve, a connecting sleeve, a wire clamp, an end jacket, a stepped pipe and a tapered jacket, and the combined sleeve is composed of The front casing is composed of a rear casing, one end of the rear casing is sealed, a traction member is arranged outside the closed end of the rear casing, a screw is arranged inside the closed end of the rear casing, and one end of the connecting sleeve is connected to the front casing are screwed together, and the other end is screwed together with the rear sleeve, the inside of the front sleeve is provided with a wire clip, the end of the wire clip is provided with a collet, and the outer side of the collet is provided with an end Jacket, the inner side of the end jacket is tapered to match the shape of the collet, the inner wall of the end jacket is threaded and connected with the front sleeve, and the tapered jacket can be placed inside the stepped pipe , the inside of the stepped pipe is tapered, the end of the inner wall of the stepped pipe is threaded and connected with the screw at the bottom of the rear casing, and the stepped pipe and the side wall of the rear casing are provided with an outlet.
所述锥形夹套由沿轴向等分的两个以上夹片构成,夹片内侧具有弧槽。 The tapered jacket is composed of more than two clips equally divided in the axial direction, and the inside of the clips has arc grooves.
所述连接套的中部设置凸台。 A boss is provided in the middle of the connecting sleeve.
所述后套管与阶梯管之间设置弹性垫圈。 An elastic washer is arranged between the rear casing and the stepped pipe.
所述端夹套前端设置防水垫圈。 The front end of the end jacket is provided with a waterproof gasket.
所述导线夹管的内壁设置一层塑料软垫。 A layer of plastic cushion is arranged on the inner wall of the wire clamping tube.
本发明在进行输电线路架设施工时,其分段结构可以将前端导线的固定与尾端导线芯的固定分开进行,最终用连接套实现整体的连接,该结构可以使碳纤维导线的固定及牵引工作更加快捷的进行,可大大提高工作效率。本发明中牵引件与后套管设置为一体结构,前套管端部设置防水垫圈,可以有效防止雨水进入套管内部,防止其对所述牵引工具及其内部导线的腐蚀。设置在前套管端部的弹簧线夹可以随着与前套管螺旋连接的端夹套的旋进而不断缩紧头部,将导线牢牢的卡紧;后套管内,设置在阶梯管内部的锥形夹套在向阶梯管内窄口端推进时,会渐渐收缩夹口将导线芯夹紧。这些结构可以不借助液压机即实现导线的固定,避免了压接对导线本体的损毁,提高了连接的成功率。更进一步的,为了提高本发明的牢固性,可对前套管进行压接,而此时设置在导线夹管内部的塑料软垫可在压接过程中保护导线免受损伤,此外,设置在连接套中部的凸台位于阶梯管前端,可以防止阶梯管在导线芯的拉力下向前移动,进一步提高本发明的安全性。 When the present invention is carrying out the construction of the transmission line erection, its segmented structure can separate the fixing of the front-end wire and the fixing of the tail-end wire core, and finally use the connecting sleeve to realize the overall connection. This structure can make the carbon fiber wire fix and pull More efficient, can greatly improve work efficiency. In the present invention, the traction member and the rear sleeve are arranged as an integral structure, and the end of the front sleeve is provided with a waterproof gasket, which can effectively prevent rainwater from entering the inside of the sleeve and preventing it from corroding the traction tool and its internal wires. The spring clamp set at the end of the front sleeve can continuously tighten the head with the rotation of the end jacket screwed with the front sleeve, and firmly clamp the wire; the rear sleeve is set inside the stepped tube When the tapered jacket is pushed toward the inner narrow end of the stepped tube, it will gradually shrink the jaw to clamp the wire core. These structures can realize the fixing of the wire without the aid of a hydraulic press, avoiding damage to the wire body by crimping, and improving the success rate of the connection. Furthermore, in order to improve the firmness of the present invention, the front sleeve can be crimped, and at this time, the plastic cushion arranged inside the wire clamp can protect the wire from damage during the crimping process. The boss in the middle of the connecting sleeve is located at the front end of the stepped tube, which can prevent the stepped tube from moving forward under the tension of the wire core, further improving the safety of the present invention.
附图说明 Description of drawings
下面结合附图对本发明作进一步描述: The present invention will be further described below in conjunction with accompanying drawing:
图1是本发明碳纤维导线专用牵引工具的结构示意图。 Fig. 1 is a structural schematic diagram of a special drawing tool for carbon fiber wires according to the present invention.
具体实施方式 Detailed ways
如图1所示:一种碳纤维导线专用牵引工具,包括组合套管、连接套3、导线夹管7、端夹套10、阶梯管4以及锥形夹套6,其中,组合套管由前套管1与后套管2组成,且连接套3一端与前套管1螺旋连接在一起,另一端与后套管2螺旋连接在一起。具体来说,所述前套管1的内部设置导线夹管7, 所述导线夹管7的内壁设置一层塑料软垫8,在前套管进行压接时可保护导线不受损坏,所述导线夹管7的端部设置弹簧夹头9,所述弹簧夹头9的外侧设置端夹套10,所述端夹套10内侧为与弹簧夹头9形状相配合的锥形,所述端夹套10内壁设置螺纹与前套管1螺旋连接在一起,设置在导线夹管7端部的弹簧夹头9可以随着与前套管1螺旋连接的端夹套10的旋进而不断缩紧头部,将导线牢牢的卡紧;所述后套管2的一端密封,所述后套管闭合端外侧设置牵引件12,内侧设置螺杆,所述阶梯管4内壁端部设置螺纹与螺杆螺旋连接在一起,且后套管2与阶梯管4之间还设置有弹性垫圈5。此外,所述锥形夹套6由沿轴向等分的两个以上夹片构成,夹片内侧具有弧槽,所述锥形夹套6可套于阶梯管4内部,所述阶梯管4内部为锥形,当设置在阶梯管4内部的锥形夹套向阶梯管4内窄口端推进时,会渐渐收缩夹口将导线芯夹紧。更进一步的,所述阶梯管4与后套管2侧壁设置出线口,方便导线芯的引出,所述连接套3的中部设置凸台,所述凸台位于阶梯管4前端,可以防止阶梯管4在导线芯的拉力下向前移动,进一步提高本发明的安全性,所述端夹套10前端还设置防水垫圈11。
As shown in Figure 1: a special traction tool for carbon fiber wires, including a combined sleeve, a connecting
本发明在进行输电线路架设施工时,可先后将端夹套10、导线夹管7、前套管1、连接套3、阶梯管4、锥形夹套6套在导线之上;然后,在前端,先把前套管1前移将导线夹管7套在内部,再将端夹套10移动过来与前套管1外侧设置的螺纹旋接在一起;随后,在前套管1尾端将导线芯剥出,在后端,先将锥形夹套6前移插进前边的阶梯管4内部,再将导线芯从阶梯管4侧壁的出线口拉出,再然后手握阶梯管4的前端,将连接有牵引件12的后套管2底端的螺杆与阶梯管4的端口旋接在一起;最后,将位于中间的连接套3分别与前套管1、后套管2旋接在一起即可。为了进一步固定导线,还可在前套管1中部用液压机进行压接,而此时设置在导线夹管7内部的塑料软垫8可在压接过程中保护导线免受损伤。
When the present invention is carrying out the construction of the transmission line erection, the
总之,本发明独特的分段连接结构,可以更加快捷的实现导线的连接、固定与拉紧,大幅度提高了作业的效率与成功率,便于推广使用。 In a word, the unique segmented connection structure of the present invention can more quickly realize the connection, fixation and tension of the wires, greatly improve the efficiency and success rate of the operation, and facilitate popularization and use.
Claims (6)
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| CN106532554A (en) * | 2016-10-10 | 2017-03-22 | 中国电力科学研究院 | Net cover connection device for carbon core conductor |
| CN107104395A (en) * | 2017-06-19 | 2017-08-29 | 国家电网公司 | A kind of cable laying traction aid and its assembly method |
| CN109149444A (en) * | 2018-08-02 | 2019-01-04 | 中国电力科学研究院有限公司 | A kind of gasbag-type carbon-fibre wire wire tensioning device and its line tightening method |
| CN110233457A (en) * | 2019-05-27 | 2019-09-13 | 河北省送变电有限公司 | A kind of conducting wire traction device |
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| CN110233457A (en) * | 2019-05-27 | 2019-09-13 | 河北省送变电有限公司 | A kind of conducting wire traction device |
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