CN103612315A - Three-dimensional printing system and method for ceramic piece - Google Patents
Three-dimensional printing system and method for ceramic piece Download PDFInfo
- Publication number
- CN103612315A CN103612315A CN201310627876.4A CN201310627876A CN103612315A CN 103612315 A CN103612315 A CN 103612315A CN 201310627876 A CN201310627876 A CN 201310627876A CN 103612315 A CN103612315 A CN 103612315A
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- printing
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- 239000000919 ceramic Substances 0.000 title claims abstract description 73
- 238000000034 method Methods 0.000 title claims abstract description 34
- 238000010146 3D printing Methods 0.000 title abstract description 14
- 238000007639 printing Methods 0.000 claims abstract description 55
- 239000000463 material Substances 0.000 claims abstract description 41
- 238000005507 spraying Methods 0.000 claims abstract description 16
- 238000007493 shaping process Methods 0.000 claims abstract description 6
- 238000004513 sizing Methods 0.000 claims description 16
- 238000003854 Surface Print Methods 0.000 claims description 15
- 238000000465 moulding Methods 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 8
- 239000002994 raw material Substances 0.000 claims description 4
- 230000032798 delamination Effects 0.000 claims description 3
- 238000004381 surface treatment Methods 0.000 claims description 2
- 238000005516 engineering process Methods 0.000 abstract description 10
- 239000003795 chemical substances by application Substances 0.000 description 4
- 239000004927 clay Substances 0.000 description 4
- 238000013461 design Methods 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 2
- 240000004859 Gamochaeta purpurea Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000013178 mathematical model Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000012163 sequencing technique Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 230000000153 supplemental effect Effects 0.000 description 1
- 238000010023 transfer printing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/001—Rapid manufacturing of 3D objects by additive depositing, agglomerating or laminating of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
Abstract
The invention provides a three-dimensional printing system for a ceramic piece. The system comprises a delivery mechanism, a workpiece base delivered through the delivery mechanism, a three-dimensional printing device, a shaping and supporting material removing device, a glazing device and a surface pattern printing device, wherein the workpiece base passes through the three-dimensional printing device, the shaping and supporting material removing device, the glazing device and the surface pattern printing device in sequence. Preferably, the three-dimensional printing device comprises a ceramic body printing head used for spraying ceramic forming materials and a wax supporting piece printing head used for spraying wax materials, a ceramic body and wax supporting pieces formed after spraying are supported on the workpiece base, and the wax supporting pieces are located on the periphery of the ceramic body. In addition, the invention further discloses a three-dimensional printing method for the ceramic piece. According to the three-dimensional printing system and method for the ceramic piece, the traditional handicraft is kept, the advanced three-dimensional printing technology is utilized, and individual continuous three-dimensional printing of a ceramic piece can be achieved; the difficulty three-dimension modeling in the earlier stage is simplified through the three-dimensional printer technology.
Description
Technical field
The present invention relates to three-dimensional printing technology field, particularly a kind of 3 D-printing system for ceramic member moulding, also relates to a kind of ceramic member 3 D-printing method in addition.
Background technology
3 D-printing (3D printing) belongs to a kind of of RP technique, it be a kind of take mathematical model file as basis, use powdery metal or the plastics etc. can jointing material, by the mode of successively stacking accumulation, carry out the technology (i.e. " lamination appearance method ") of constructed object.Past, its field such as mould manufacture, industrial design of being everlasting was used to modeling, existing just gradually for the direct manufacture of some products.
First the process of 3 D-printing is by CAD (CAD) or the modeling of computer animation modeling software, then the threedimensional model building up " subregion " is become to cross section successively, thereby instructs printer successively to print.Printer is by the cross section information in file reading, with the material of liquid, powdery or sheet, these cross sections printed layer by layer, thereby then each layer cross section is glued together in every way and produces an entity.
Existing ceramic process is mainly to realize forming process of ceramics by craft or mould molding, appearance along with three-dimensional printer, utilize three-dimensional printer to realize pottery printing and become possibility, and existing three-dimensional ceramic is printed and is had by utilizing ceramic powders to be combined curing mode with binding agent, also have by add some curing agent in ceramic clay, by laser sintered realization, solidify, also have by add some plastics in clay, with molten plastic, realize clay hardening with engaging of clay, but all these all exist one owing to having added curing agent, there is no the problem through oversintering, even sintering, also because original curing agent pyroreaction of adding affects molding effect, as utilize plastics can produce pollution on the one hand as the high temperature vulcanized process of curing agent, not environmental protection, can affect total quality in addition.Therefore design a kind of maintenance traditional handicraft, utilize again advanced three-dimensional printing technology, the continuous printer of printing of personalization of realizing ceramic 3 D-printing is just very necessary.
Summary of the invention
One object of the present invention is to provide a kind of ceramic member 3 D-printing system of good forming effect.
Another object of the present invention is to provide a kind of ceramic member 3 D-printing method of good forming effect.
For realizing above-mentioned the first object, the present invention has adopted following technical scheme: design a kind of ceramic member 3 D-printing system, comprise connecting gear and the workseat that can be transmitted by this connecting gear, described system also comprises by the 3 D-printing device of described workseat successively process, sizing removes backing material device, glazing device and picture on surface printing equipment.
From such scheme, ceramic member 3 D-printing system of the present invention had both kept traditional handicraft, had utilized again advanced three-dimensional printing technology, can realize the continuous 3 D-printing of personalization of ceramic member; And, by adopting 3 D-printing machine technology, simplified the difficulty of three-dimensional modeling in early stage.
Preferably, described 3 D-printing device comprises for spraying the ceramic body printhead of forming process of ceramics raw material and for spraying the wax support member printhead of wax material, the ceramic body forming after spraying and wax supports support are on described workseat, and described wax support member is positioned at the periphery of described ceramic body.Adopt wax as backing material, by simple heating, can realize the removal of backing material, but also can make surface of shaped parts more smooth.
Preferably, described sizing goes backing material device to be provided with for remove the dewax heater of described wax support member by high-temperature heating.
Preferably, described glazing device is provided with glaze spraying mouth and baking heat device.
Preferably, described picture on surface printing equipment comprises printed element and printing heater.Heater is set when printed element is set, is convenient to the firm sizing of pattern.
Preferably, described connecting gear comprises conveyer belt and bottom delivery wheel, and it is simple and practical.
Preferably, described sizing goes backing material device, glazing device and picture on surface printing equipment to include the casing with entrance and exit.Like this, the processing environment of each link is separate, is conducive to the quality control of workpiece.
For realizing above-mentioned the second object, the invention provides a kind of ceramic member 3 D-printing method, comprise the following steps:
1) in computer, produce the three-dimensional model of the three-dimensional body that needs printing, and it is carried out to slicing delamination, obtain the forming data of every layer;
2), by the printhead of computer control 3 D-printing device, print and obtain comprising ceramic body and backing material at interior 3 D stereo profiled member;
3), after molding procedure completes, by connecting gear, whole profiled member is sent into sizing and remove backing material device, the operation of the backing material of shaping;
4) after sizing goes backing material operation to complete, then by connecting gear, the ceramic body after solidifying is sent into glazing device, carry out glazing operation, obtain the ceramic member after glazing;
5) after glazing operation completes, then by connecting gear, the ceramic member after glazing is sent into picture on surface printing equipment, carry out picture on surface printing process.
From such scheme, ceramic member 3 D-printing method of the present invention had both kept traditional handicraft, had utilized again advanced three-dimensional printing technology, can realize the continuous 3 D-printing of personalization of ceramic member; And, by adopting 3 D-printing machine technology, simplified the difficulty of three-dimensional modeling in early stage.
Preferably, described backing material is wax.Adopt wax as backing material, by simple heating, can realize the removal of backing material, but also can make surface of shaped parts more smooth.
Preferably, before carrying out described glazing operation, the surface treatment of carrying out to the ceramic body after described solidifying, to remove the surperficial material that affects glazing, is conducive to the control of subsequent handling.
Accompanying drawing explanation
Fig. 1 is the structural representation of ceramic member 3 D-printing system of the present invention.
Fig. 2 is the process chart of ceramic member 3 D-printing method of the present invention.
The specific embodiment
To describe various embodiment of the present invention below in detail, embodiment wherein describes in conjunction with the accompanying drawings and hereinafter.Although the present invention describes in connection with illustrative embodiments, be to be understood that and the invention is not restricted to these illustrative embodiments.On the contrary, the present invention not only comprises these embodiments, but also comprises various distortion, improvement.
As shown in Figure 1, ceramic member 3 D-printing system of the present invention comprises connecting gear and workseat 1, wherein connecting gear mainly comprises conveyer belt 2(or transfer plate) and drive the bottom delivery wheel 3 of conveyer belt, workseat 1 is arranged on conveyer belt 2, can be transmitted by this conveyer belt 2.According to the sequencing of processing, workseat 1 removes backing material device 5, glazing device 6 and picture on surface printing equipment 7 through 3 D-printing device 4, sizing successively, wherein sizing goes backing material device 5, glazing device 6 and picture on surface printing equipment 7 to include the casing with entrance and exit so that by workseat 1 and on the workpiece of processing to be processed send into and send corresponding casing.。
Described 3 D-printing device 4 is provided with for spraying the ceramic body printhead 41 of forming process of ceramics raw material 43 and for spraying the wax support member printhead 42 of wax material 44, the ceramic body 45 and the wax support member 46 that after spraying, form are supported on workseat 1, and wax support member 46 is positioned at the periphery of ceramic body 45.
Described sizing goes backing material device 5 in its casing 51, to be provided with for remove the dewax heater 52 of wax support member 46 by high-temperature heating.Dewax heater 52 can adopt electromagnetic heater or infrared heater etc.
Described glazing device 6 is provided with glaze spraying mouth 62 and baking heat device 63 in its casing 61.Baking heat device 63 can adopt electromagnetic heater or infrared heater etc.
Described picture on surface printing equipment 7 is provided with printed element 72 and printing heater 73 in its casing 71, and wherein printed element can adopt silk-screen element or thermal transfer element etc., for example, be with figuratum heat-transferring printing paper; Printing heater 73 can adopt electromagnetic heater or infrared heater etc.
As depicted in figs. 1 and 2, the concrete steps of ceramic member 3 D-printing method of the present invention are as follows:
1, in computer, produce the three-dimensional model of the three-dimensional body that needs printing, and it is carried out to slicing delamination, obtain the forming data of every layer.
2, by ceramic body printhead 41 and the wax support member printhead 42 of computer control 3 D-printing device 4, moulding material adopts through proportioning and the thick forming process of ceramics raw material 43 stirring simultaneously, and at non-forming area, adopt the wax material 44 of environmental protection, 3 D-printing device 4 by printing the wax support member 46 with the same thickness in shaping area, is used for the 45 normal temperature cure moulding of supplemental support ceramic body at non-forming area; After one deck has been printed, the lifting that makes progress of whole printhead, continues to print lower one deck.Computer is controlled the pattern output of printer and mobile according to the forming data of every layer successively, produces every layer pattern, is layering, and finally produces and comprises ceramic body 45 and wax support member 46 at interior 3 D stereo profiled member.
3, after moulding completes, by connecting gear, whole profiled member is sent into sizing and remove backing material device 5, operation with the backing material of shaping, this operation removes 46 fusings of wax support member by the high-temperature heating of dewax heater 52 on the one hand, and the intensification of the ceramic body 45 that can make on the other hand moulding by progressively reaches further curing object (can prevent once violent dilapidated to pottery of heating up).Owing to having adopted the wax material of environmental protection, therefore after heating except can directly eliminate do not stay residual assorted, due to the smooth surface that wax backing material supports, can make also smoother of surface that the ceramic material of moulding contacts with wax.
4, after sizing goes backing material operation to complete, by connecting gear, the ceramic body 45 after solidifying is sent into glazing device 6, carry out glazing operation.Before formal glazing, can process the surface of ceramic body 45; Glaze tone can select one or more in multicolored color materials such as red, yellow, green, blue, purple, according to floral designs in the future, by glaze spraying mouth 62, glaze is imposed on ceramic body 45, more just completed glazing process after the high-temperature roasting that is heated to 700 ~ 800 degrees Celsius through baking heat device 63.
5, after glazing operation completes, then by connecting gear, the ceramic member after glazing is sent into picture on surface printing equipment 7, can adopt the methods such as silk-screen or hot transfer printing to need figuratum face to paint to ceramic member.After having carried out picture on surface printing process, completed the manufacturing process of whole ceramic member.
Above-described is only the preferred embodiment of the present invention, it should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, and these all belong to protection scope of the present invention.
Claims (10)
1. ceramic member 3 D-printing system, comprise connecting gear and the workseat that can be transmitted by this connecting gear, it is characterized in that, described system also comprises by the 3 D-printing device of described workseat successively process, sizing removes backing material device, glazing device and picture on surface printing equipment.
2. ceramic member 3 D-printing system according to claim 1, it is characterized in that: described 3 D-printing device comprises for spraying the ceramic body printhead of forming process of ceramics raw material and for spraying the wax support member printhead of wax material, the ceramic body forming after spraying and wax supports support are on described workseat, and described wax support member is positioned at the periphery of described ceramic body.
3. ceramic member 3 D-printing system according to claim 2, is characterized in that: described sizing goes backing material device to be provided with for remove the dewax heater of described wax support member by high-temperature heating.
4. ceramic member 3 D-printing system according to claim 2, is characterized in that: described glazing device is provided with glaze spraying mouth and baking heat device.
5. ceramic member 3 D-printing system according to claim 2, is characterized in that: described picture on surface printing equipment comprises printed element and printing heater.
6. ceramic member 3 D-printing system according to claim 1, is characterized in that: described connecting gear comprises conveyer belt and bottom delivery wheel.
7. ceramic member 3 D-printing system according to claim 1, is characterized in that: described sizing goes backing material device, glazing device and picture on surface printing equipment to include the casing with entrance and exit.
8. ceramic member 3 D-printing method, is characterized in that, comprises the following steps:
1) in computer, produce the three-dimensional model of the three-dimensional body that needs printing, and it is carried out to slicing delamination, obtain the forming data of every layer;
2), by the printhead of computer control 3 D-printing device, print and obtain comprising ceramic body and backing material at interior 3 D stereo profiled member;
3), after molding procedure completes, by connecting gear, whole profiled member is sent into sizing and remove backing material device, the operation of the backing material of shaping;
4) after sizing goes backing material operation to complete, then by connecting gear, the ceramic body after solidifying is sent into glazing device, carry out glazing operation, obtain the ceramic member after glazing;
5) after glazing operation completes, then by connecting gear, the ceramic member after glazing is sent into picture on surface printing equipment, carry out picture on surface printing process.
9. ceramic member 3 D-printing method according to claim 8, is characterized in that: described backing material is wax.
10. ceramic member 3 D-printing method according to claim 8, is characterized in that: before carrying out described glazing operation, and the surface treatment of carrying out to the ceramic body after described solidifying.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310627876.4A CN103612315A (en) | 2013-11-29 | 2013-11-29 | Three-dimensional printing system and method for ceramic piece |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310627876.4A CN103612315A (en) | 2013-11-29 | 2013-11-29 | Three-dimensional printing system and method for ceramic piece |
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| CN103612315A true CN103612315A (en) | 2014-03-05 |
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| CN201310627876.4A Pending CN103612315A (en) | 2013-11-29 | 2013-11-29 | Three-dimensional printing system and method for ceramic piece |
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Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103817767A (en) * | 2014-03-14 | 2014-05-28 | 邓湘凌 | Method for manufacturing ceramic products with 3D printing technology |
| CN103895086A (en) * | 2014-03-17 | 2014-07-02 | 华南理工大学 | Method for manufacturing architectural acoustics 1: 10 reduced ruler head and torso simulator |
| CN104339437A (en) * | 2014-11-20 | 2015-02-11 | 安徽省新方尊铸造科技有限公司 | Method using 3D (three-dimensional) printing technology to produce ceramic casting mould |
| CN104908325A (en) * | 2015-06-15 | 2015-09-16 | 南京师范大学 | UV curing process based building printing forming method |
| CN106493938A (en) * | 2016-12-09 | 2017-03-15 | 武汉市贝恩三维科技有限公司 | A kind of printer of printing capable of circulation and its method |
| CN106671403A (en) * | 2015-11-11 | 2017-05-17 | 施乐公司 | System and method for removing support structure from three-dimensional printed objects using microwave energy and nanoparticles |
| CN106671419A (en) * | 2015-11-11 | 2017-05-17 | 施乐公司 | System and method for removing support structure from three-dimensional printed objects using microwave energy |
| CN106696273A (en) * | 2015-11-11 | 2017-05-24 | 施乐公司 | System and method for removing support structure from three-dimensional printed objects using microwave energy |
| CN107466258A (en) * | 2015-04-16 | 2017-12-12 | 西门子公司 | For the method by thermal jet manufacture component and the equipment for manufacturing component with thermal jet device |
| CN107696707A (en) * | 2017-07-07 | 2018-02-16 | 江苏科思机电工程有限公司 | A kind of workpiece is enameled the jet printing method and device of pattern |
| CN108083812A (en) * | 2017-12-19 | 2018-05-29 | 西安交通大学 | A kind of increasing material production method of labyrinth ceramic base part |
| CN108101519A (en) * | 2017-12-19 | 2018-06-01 | 西安交通大学 | A kind of ceramic-mould preparation method for the shaping of parts with complex structures directional solidification |
| CN108585799A (en) * | 2018-05-11 | 2018-09-28 | 广东工业大学 | A kind of new ceramics 3D printing forming method |
| CN109382892A (en) * | 2018-10-24 | 2019-02-26 | 盐城摩因宝新材料有限公司 | Clay sculpture manufacturing method |
| CN110831711A (en) * | 2017-05-01 | 2020-02-21 | 三全音科技有限公司 | Moulding method and apparatus, particularly for metals and/or ceramics |
| CN115070898A (en) * | 2022-06-10 | 2022-09-20 | 苏州大学 | Ceramic 3D printing hardware control system based on DLP |
| CN116553918A (en) * | 2023-05-24 | 2023-08-08 | 广东捷成科创电子股份有限公司 | High-complexity ceramic component and preparation method thereof |
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Cited By (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103817767A (en) * | 2014-03-14 | 2014-05-28 | 邓湘凌 | Method for manufacturing ceramic products with 3D printing technology |
| CN103895086A (en) * | 2014-03-17 | 2014-07-02 | 华南理工大学 | Method for manufacturing architectural acoustics 1: 10 reduced ruler head and torso simulator |
| CN103895086B (en) * | 2014-03-17 | 2016-04-13 | 华南理工大学 | The preparation method of a kind of architectural acoustics 1:10 reduced scale dummy head |
| CN104339437A (en) * | 2014-11-20 | 2015-02-11 | 安徽省新方尊铸造科技有限公司 | Method using 3D (three-dimensional) printing technology to produce ceramic casting mould |
| CN107466258A (en) * | 2015-04-16 | 2017-12-12 | 西门子公司 | For the method by thermal jet manufacture component and the equipment for manufacturing component with thermal jet device |
| CN104908325A (en) * | 2015-06-15 | 2015-09-16 | 南京师范大学 | UV curing process based building printing forming method |
| CN106671419B (en) * | 2015-11-11 | 2019-10-18 | 施乐公司 | Method for producing three-dimension object |
| CN106671403A (en) * | 2015-11-11 | 2017-05-17 | 施乐公司 | System and method for removing support structure from three-dimensional printed objects using microwave energy and nanoparticles |
| CN106671419A (en) * | 2015-11-11 | 2017-05-17 | 施乐公司 | System and method for removing support structure from three-dimensional printed objects using microwave energy |
| CN106696273A (en) * | 2015-11-11 | 2017-05-24 | 施乐公司 | System and method for removing support structure from three-dimensional printed objects using microwave energy |
| CN106696273B (en) * | 2015-11-11 | 2019-08-13 | 施乐公司 | For utilizing system and method for the microwave energy from 3 D-printing object removal supporting structure |
| CN106493938B (en) * | 2016-12-09 | 2019-08-09 | 武汉市贝恩三维科技有限公司 | A kind of printer and its method of recyclable printing |
| CN106493938A (en) * | 2016-12-09 | 2017-03-15 | 武汉市贝恩三维科技有限公司 | A kind of printer of printing capable of circulation and its method |
| CN110831711A (en) * | 2017-05-01 | 2020-02-21 | 三全音科技有限公司 | Moulding method and apparatus, particularly for metals and/or ceramics |
| CN107696707A (en) * | 2017-07-07 | 2018-02-16 | 江苏科思机电工程有限公司 | A kind of workpiece is enameled the jet printing method and device of pattern |
| CN108101519A (en) * | 2017-12-19 | 2018-06-01 | 西安交通大学 | A kind of ceramic-mould preparation method for the shaping of parts with complex structures directional solidification |
| CN108083812A (en) * | 2017-12-19 | 2018-05-29 | 西安交通大学 | A kind of increasing material production method of labyrinth ceramic base part |
| CN108585799A (en) * | 2018-05-11 | 2018-09-28 | 广东工业大学 | A kind of new ceramics 3D printing forming method |
| CN109382892A (en) * | 2018-10-24 | 2019-02-26 | 盐城摩因宝新材料有限公司 | Clay sculpture manufacturing method |
| CN115070898A (en) * | 2022-06-10 | 2022-09-20 | 苏州大学 | Ceramic 3D printing hardware control system based on DLP |
| CN116553918A (en) * | 2023-05-24 | 2023-08-08 | 广东捷成科创电子股份有限公司 | High-complexity ceramic component and preparation method thereof |
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Application publication date: 20140305 |