CN103612107B - The general utility tool of the multiple parts of a kind of quick release - Google Patents
The general utility tool of the multiple parts of a kind of quick release Download PDFInfo
- Publication number
- CN103612107B CN103612107B CN201310599579.3A CN201310599579A CN103612107B CN 103612107 B CN103612107 B CN 103612107B CN 201310599579 A CN201310599579 A CN 201310599579A CN 103612107 B CN103612107 B CN 103612107B
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- China
- Prior art keywords
- hydraulic cylinder
- push rod
- hydraulic
- disengagement
- mandrel
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/025—For detaching only
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Hand Tools For Fitting Together And Separating, Or Other Hand Tools (AREA)
- Automatic Assembly (AREA)
Abstract
A general utility tool for the multiple parts of quick release, belongs to maintenance tool technical field, for multiple parts such as quick-detachment working roll jaw, motor catcher, axle journal gears.Its technical scheme is: hydraulic power unit and hydraulic cylinder height adjustment bracket are fixed on travelling car, the cylinder body of hydraulic cylinder is arranged on hydraulic cylinder height adjustment bracket, the fluid pressure line of hydraulic power unit is connected with hydraulic cylinder, and the push rod of hydraulic cylinder is connected with provision for disengagement; The connecting ring of provision for disengagement is connected with hydraulic cylinder, and connecting rod is connected between connecting ring and jig, and push rod is at hydraulic cylinder push rod and be disassembled between parts; Jig is mandrel or baffle plate.Structure of the present invention is simple, easy to use, design pressing-in force F is maximum reaches 200T, meet on-the-spot demand completely, can quick-detachment working roll jaw, motor catcher, axle journal gear and belt pulley etc., machinery can not be damaged simultaneously, reduce production cost, have significant economic benefit, there is very strong practicality.
Description
Technical field
The present invention relates to the instrument that a kind of quick release rectifys the multiple parts such as roller machine working roll jaw, motor catcher, axle journal gear, belong to maintenance tool technical field.
Background technology
In metallurgy industry, working roller of straightening machine jaw, motor catcher, axle journal gear and belt pulley etc. need frequent replacing, remove.The method for dismounting generally adopted at present has two kinds, the first is artificial gas cutting heating dismounting method, and this method, when removing above-mentioned part, is uniformly heated to 200 degrees centigrade by needing the parts acetylene removed, cause parts endoporus to expand and become large, then struck down with sledgehammer; Second method is jack stand dismounting method, this method is according to component shape size and jack length dimension used, make a kind of removal bracket in advance, jack and need remove parts be put into same level position, direction is vertical, by support casing at jack and member outside, suppress or rotate jack and parts can be pulled down.
These two kinds of methods respectively have pluses and minuses.First method is not easy to operate, and security is not high, due to acetylene heating-up temperature and the bad control of heated perimeter, the interior axle of parts or installing component is very easily caused to scrap and can not use, spare parts cost increases considerably, and is only applicable to the less situation of member profile, cannot heat if parts cross senior general.Second method is simple to operate, but need to make removal bracket in advance, fabrication cycle is longer, and removal force is little, once run into parts and the excessive situation of interior axle use level, pull down being difficult to, component sizes shape is different simultaneously, and often kind of removal bracket can only use on a kind of parts, all makes removal bracket cost too high, choose and use difficulty, not easily realize.Because above-mentioned two kinds of methods all can not meet the needs of production, it is very necessary for designing a kind of universal instrument can dismantling multiple parts safely and fast.
Summary of the invention
Technical problem to be solved by this invention is to provide the general utility tool of the multiple parts of a kind of quick release, this instrument has enough large removal force, directly can dismantle the multiple parts such as working roller of straightening machine jaw, motor catcher, axle journal gear, easy to use, damage can not be caused to machinery, reach the object reducing production cost, reduce maintenance load and labour intensity.
The technical scheme solved the problems of the technologies described above is:
The general utility tool of the multiple parts of a kind of quick release, it is made up of travelling car, fluid pressure drive device, provision for disengagement three part, fluid pressure drive device comprises hydraulic power unit, hydraulic cylinder height adjustment bracket, hydraulic cylinder, hydraulic power unit and hydraulic cylinder height adjustment bracket are fixed on travelling car, the cylinder body of hydraulic cylinder is arranged on hydraulic cylinder height adjustment bracket, the fluid pressure line of hydraulic power unit is connected with hydraulic cylinder, and the push rod of hydraulic cylinder is connected with provision for disengagement.
The general utility tool of the multiple parts of above-mentioned quick release, described provision for disengagement comprises connecting ring, connecting rod, push rod and jig, the inner hole wall of connecting ring has screw thread, the outer wall of hydraulic cylinder front end there is screw thread, the endoporus of connecting ring is spun on the outer wall of hydraulic cylinder front end, the anchor ring of the both sides of connecting ring there is connecting hole, one end of two connecting rods is each passed through the connecting hole of connecting ring both sides by fastening nuts, the other end of two connecting rods is connected with jig, one end of push rod is connected with fluid pressure drive device, and the other end of push rod is with to be disassembled parts relative.
The general utility tool of the multiple parts of above-mentioned quick release, described jig is mandrel, the middle part of mandrel is cylinder, and cylinder matches with the entry of the working roll jaw one end be disassembled, and the cylindrical two ends of mandrel are welded with baffle plate respectively, baffle plate there is connecting hole, the other end of connecting rod is through connecting hole by fastening nuts, and there is jogger hole at the center of mandrel, and push rod is through jogger hole, one end of push rod is connected with the push rod front end of hydraulic cylinder, and the other end of push rod is relative with the working roll installing jaw.
The general utility tool of the multiple parts of above-mentioned quick release, described jig is baffle plate, baffle plate is rectangular slab, there is U-shaped opening the side, middle part of baffle plate, there is equidistant connecting hole in the plate face of U-shaped opening both sides, and two connecting rods are each passed through connecting hole by fastening nuts, and push rod is through the U-shaped opening of baffle plate, one end of push rod is connected with the push rod front end of hydraulic cylinder, and it is relative that the other end of push rod and installing is disassembled the motor shaft that motor takes over.
The invention has the beneficial effects as follows:
Provision for disengagement of the present invention is connected with hydraulic cylinder, the jig of provision for disengagement be disassembled parts and be connected, push rod through jig with to be disassembled parts relative, hydraulic cylinder push rod promotes push rod and withstands on the front end being disassembled parts, parts dismounting will be disassembled, hydraulic cylinder height adjustment bracket can the height of regulator solution cylinder pressure with to be disassembled parts height suitable, travelling car can movable hydraulic drive unit and provision for disengagement and multiple position to be disassembled parts corresponding.The present invention is reasonable in design, structure is simple, easy to use, design pressing-in force F is maximum reaches 200T, meets on-the-spot demand completely.The present invention can quick-detachment working roll jaw, motor catcher, axle journal gear and belt pulley etc., machinery can not be damaged simultaneously, and some parts under enabling dismounting are reused, reduce production cost, decrease maintenance load and labor strength, there is significant economic benefit, be worthy of popularization.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is another kind of structural representation of the present invention
Fig. 3 is the structural representation of travelling car and fluid pressure drive device;
Fig. 4 is a kind of structural representation of provision for disengagement
Fig. 5 is the structural representation of another kind of provision for disengagement;
Fig. 6 is the structural representation of connecting ring;
Fig. 7 is the structural representation of mandrel;
Fig. 8 is the structural representation of baffle plate.
In figure, mark is as follows: travelling car 1, hydraulic power unit 2, hydraulic cylinder height adjustment bracket 3, hydraulic cylinder 4, connecting ring 5, connecting rod 6, mandrel 7, push rod 8, jaw 9, working roll 10, oil-in 11, oil return opening 12, adjusting nut 13, baffle plate 14, motor catcher 15, motor shaft 16.
Detailed description of the invention
The present invention is a kind of general utility tool dismantling multiple component of machine, directly can dismantle the multiple parts such as working roller of straightening machine jaw, motor catcher, axle journal gear.
The present invention is made up of travelling car 1, fluid pressure drive device, provision for disengagement three part.
Fluid pressure drive device is fixed on travelling car 1, provision for disengagement is connected with fluid pressure drive device, fluid pressure drive device drives provision for disengagement working roll jaw 9, motor catcher 15, the multiple parts such as axle journal gear to be pulled down, travelling car 1 can movable hydraulic drive unit and provision for disengagement and multiple diverse location to be disassembled parts corresponding.
Show in figure, fluid pressure drive device comprises hydraulic power unit 2, hydraulic cylinder height adjustment bracket 3, hydraulic cylinder 4.Hydraulic power unit 2 and hydraulic cylinder height adjustment bracket 3 are fixed on travelling car 1, the cylinder body of hydraulic cylinder 4 is arranged on hydraulic cylinder height adjustment bracket 3, hydraulic cylinder 4 can be moved up and down at hydraulic cylinder height adjustment bracket 3 by adjusting nut 13, hydraulic cylinder height adjustment bracket 3 can the height of regulator solution cylinder pressure 4 with to be disassembled the height of parts suitable.The fluid pressure line of hydraulic power unit 2 is connected with hydraulic cylinder 4, and hydraulic cylinder 4 has oil-in 11, oil return opening 12, and the push rod of hydraulic cylinder 4 promotes provision for disengagement and carries out field-strip.
Provision for disengagement of the present invention can be divided into two classes according to being disassembled parts, and a class is working roller of straightening machine jaw, and another kind of is motor catcher and gear, belt pulley etc.
Working roller of straightening machine jaw 9 is arranged on working roll 10 axle head, adopts slide block type to connect with universal-joint spindle.Working roll axle journal and jaw are interference fit, its maximum magnitude of interference δ max=0.028mm, length of fit is 240mm, pressing-in force F is very large, be 138.2T as calculated, cannot remove by jack stand dismounting method and artificial gas cutting heating dismounting method, originally each replacing working roller of straightening machine is all cut off jaw by air gun, both waste of manpower, strengthens cost and easily damages the working roll diameter of axle again.
Motor catcher 15 is arranged on motor shaft 16, interference fit, pressing-in force is 62.3T as calculated, very difficult by jack stand dismounting method, efficiency is extremely low, and removing a motor catcher after carrying out support at least needs about 2 hours, and 15 catchers of generally having an appointment during the assembling of printed line on site spare need to remove, total dismounting time is oversize, affects other job placements.Other gear is taken over identical with the situation of belt pulley with motor.
Show in figure, the device of dismounting working roller of straightening machine jaw class of the present invention comprises connecting ring 5, connecting rod 6, push rod 8 and jig.The inner hole wall of connecting ring 5 has screw thread, the outer wall of hydraulic cylinder 4 front end there is screw thread, the endoporus of connecting ring 5 is spun on the outer wall of hydraulic cylinder 4 front end, the anchor ring of the both sides of connecting ring 5 there is connecting hole, one end of two connecting rods 6 is each passed through the connecting hole of connecting ring 5 both sides by fastening nuts, the other end of two connecting rods 6 is connected with jig, and one end of push rod 8 is connected with fluid pressure drive device, and the other end of push rod 8 is with to be disassembled parts relative.
Jig is mandrel 7, and the effect of mandrel 7 is location jaws 9, not sideslip in loading process.The middle part of mandrel 7 is cylinder, and cylinder matches with the entry of jaw 9 one end be disassembled, and is designed with circular positioning table, for the location of mandrel 7 at the vertical direction of jaw above cylinder.The cylindrical two ends of mandrel 7 are welded with baffle plate respectively, and baffle plate has connecting hole, and the other end of connecting rod 6 passes connecting hole by fastening nuts.Push rod 8 is cylinder axis, by the through hole at mandrel 7 center, be arranged on the center of whole provision for disengagement, be mainly used in the driving force of transmission fluid cylinder pressure 4, the push rod of one end connecting fluid cylinder pressure 4 of push rod 8, the other end is relative with the working roll 10 installing jaw 9, drives push rod 8, can realize the quick-detachment of jaw 9 by hydraulic cylinder 4.
Show in figure, the device of dismounting motor catcher 15 of the present invention, gear, belt pulley class comprises connecting ring 5, connecting rod 6, push rod 8 and jig equally.The connecting ring 5 of the structure of connecting ring 5, connecting rod 6, push rod 8 and mounting means and the device of dismounting working roller of straightening machine jaw, connecting rod 6, push rod 8 are identical, and jig is then different according to the structure being disassembled parts.
Jig is baffle plate 14, and baffle plate 14 is rectangular slab, and there is U-shaped opening the side, middle part of baffle plate 14, and there is equidistant connecting hole in the plate face of U-shaped opening both sides, and two connecting rods 6 are each passed through connecting hole by fastening nuts.Push rod 8 is through the U-shaped opening of baffle plate 14, and one end of push rod 8 is connected with the push rod front end of hydraulic cylinder 4, the other end of push rod 8 and installation be disassembled motor take over 15 motor shaft 16 relative.Connecting rod 6 and baffle plate 14 with the use of, the U-shaped open card of baffle plate 14 is at the boss position of motor catcher 15, and for extracting gear, motor catcher 15 or belt pulley etc., connecting rod 6 realizes the adjustment of length by the nut of adjustment end.
Using method of the present invention is as follows:
The using method of dismounting working roller of straightening machine prong device:
With overhead traveling crane, smoothing roll (containing jaw) is hung correct position, clear within requirement jaw direction 2m, shift hydraulic trolley 1 onto jaw front, regulated the adjusting nut 13 on height bracket 3 by hydraulic cylinder, fast by the plunger central lift of hydraulic cylinder 4 to jaw 9 center on same level line.The mode that connecting ring 5 is threaded connection is assembled on the cylinder body of hydraulic cylinder 4, mandrel 7 is inserted into jaw 9 inner, utilize connecting rod 6 that connecting ring 5 and mandrel 7 are linked to be a stressed entirety, by the center of push rod 8 through mandrel 7, be placed in the middle of hydraulic cylinder 4 and working roll 10, electric button in operation hydraulic trolley 1, makes hydraulic cylinder 4 push rod forward motion, drives push rod 8 to be extracted from working roll 10 by jaw 9.
The using method of the devices such as dismounting motor catcher, gear, belt pulley:
With overhead traveling crane, motor (containing motor catcher 15) is hung correct position, clear within requirement motor catcher direction 2m, shift hydraulic trolley 1 onto motor and take over 15 fronts, by the adjusting nut 13 on regulator solution cylinder pressure height adjustment bracket 3, fast by the push rod central lift of hydraulic cylinder 4 to motor shaft 16 center on same level line.The mode that connecting ring 5 is threaded connection is assembled on the cylinder body of hydraulic cylinder 4, by the boss position of the U-shaped open card of baffle plate 14 at motor catcher 15, utilize connecting rod 6 that connecting ring 5 and baffle plate 14 are linked to be a stressed entirety, push rod 8 is placed in the centre of hydraulic cylinder 4 and motor shaft 16, electric button in operation hydraulic trolley 1, make the push rod forward motion of hydraulic cylinder 4, drive push rod 8 to be extracted from motor shaft 16 by motor catcher 15.
Claims (1)
1. the general utility tool of the multiple parts of quick release, it is characterized in that: it is by travelling car (1), fluid pressure drive device, provision for disengagement three part forms, fluid pressure drive device comprises hydraulic power unit (2), hydraulic cylinder height adjustment bracket (3), hydraulic cylinder (4), hydraulic power unit (2) and hydraulic cylinder height adjustment bracket (3) are fixed on travelling car (1), the cylinder body of hydraulic cylinder (4) is arranged on hydraulic cylinder height adjustment bracket (4), the fluid pressure line of hydraulic power unit (2) is connected with hydraulic cylinder (4), the push rod of hydraulic cylinder (4) is connected with provision for disengagement,
Described provision for disengagement comprises connecting ring (5), connecting rod (6), push rod (8) and jig, the inner hole wall of connecting ring (5) has screw thread, the outer wall of hydraulic cylinder (4) front end there is screw thread, the endoporus of connecting ring (5) is spun on the outer wall of hydraulic cylinder (4) front end, the anchor ring of the both sides of connecting ring (5) there is connecting hole, one end of two connecting rods (6) is each passed through the connecting hole of connecting ring (5) both sides by fastening nuts, the other end of two connecting rods (6) is connected with jig, one end of push rod (8) is connected with fluid pressure drive device, the other end of push rod (8) is with to be disassembled parts relative,
Described jig is mandrel (7), the middle part of mandrel (7) is cylinder, cylinder matches with the entry of working roll jaw (9) one end be disassembled, mandrel (7) cylindrical two ends are welded with baffle plate respectively, baffle plate there is connecting hole, the other end of connecting rod (6) passes connecting hole by fastening nuts, there is jogger hole at the center of mandrel (7), push rod (8) is through jogger hole, one end of push rod (8) is connected with the push rod front end of hydraulic cylinder (4), and the other end of push rod (8) is relative with the working roll (10) installing jaw (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310599579.3A CN103612107B (en) | 2013-11-25 | 2013-11-25 | The general utility tool of the multiple parts of a kind of quick release |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310599579.3A CN103612107B (en) | 2013-11-25 | 2013-11-25 | The general utility tool of the multiple parts of a kind of quick release |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103612107A CN103612107A (en) | 2014-03-05 |
| CN103612107B true CN103612107B (en) | 2016-01-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310599579.3A Expired - Fee Related CN103612107B (en) | 2013-11-25 | 2013-11-25 | The general utility tool of the multiple parts of a kind of quick release |
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| CN (1) | CN103612107B (en) |
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| CN104339139A (en) * | 2014-10-23 | 2015-02-11 | 山东钢铁股份有限公司 | Device and method for disassembling external member from internal member |
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| Publication number | Publication date |
|---|---|
| CN103612107A (en) | 2014-03-05 |
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Address after: 056015 Fuxing Road, Hebei, Handan, No. 232 Patentee after: Handan Branch of Hegang Co.,Ltd. Address before: 056015 Fuxing Road, Hebei, Handan, No. 232 Patentee before: HEBEI IRON & STEEL Co.,Ltd.HANDAN BRANCH |
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Effective date of registration: 20180409 Address after: 056015 Fuxing Road, Hebei, Handan, No. 232 Co-patentee after: HANDAN RUIDA KINETIC ENERGY CO.,LTD. Patentee after: Handan Branch of Hegang Co.,Ltd. Address before: 056015 Fuxing Road, Hebei, Handan, No. 232 Patentee before: Handan Branch of Hegang Co.,Ltd. |
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