CN103612077B - The processing technology of connection-type building template - Google Patents

The processing technology of connection-type building template Download PDF

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Publication number
CN103612077B
CN103612077B CN201310654913.0A CN201310654913A CN103612077B CN 103612077 B CN103612077 B CN 103612077B CN 201310654913 A CN201310654913 A CN 201310654913A CN 103612077 B CN103612077 B CN 103612077B
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galvanized
processing technology
pipe
square tube
zinc
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CN201310654913.0A
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CN103612077A (en
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张红亮
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Liu Hongyan
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Laser Beam Processing (AREA)
  • Arc Welding In General (AREA)

Abstract

The present invention relates to building form field, particularly disclose a kind of processing technology of connection-type building template.The processing technology of this connection-type building template, is characterized by, and chooses zinc-plated square tube, galvanized steel plain sheet, zinc-plated pipe and screw; By laggard for zinc-plated square tube blanking line length cutting, on steel pipe, cut equally distributed aperture simultaneously; Steel pipe or screw are set in the aperture of zinc-plated square tube, carry out laser weld composition support body, laser weld galvanized steel plain sheet on support body.The present invention welds precision higher than other welding procedures, smooth welded seam, does not need polishing, saves artificial input and electric energy, and minimum to the destruction value of material, whole production process has not a particle of pollution section, is suitable for wide popularization and application.

Description

连接式建筑模板的加工工艺Processing technology of connected building formwork

（一）技术领域 (1) Technical field

本发明涉及建筑用模板领域，特别涉及一种连接式建筑模板的加工工艺。 The invention relates to the field of building templates, in particular to a processing technology for connected building templates.

（二）背景技术 (2) Background technology

在建筑施工中，需要将多块建筑模板相互连接在一起，以便于浇筑混凝土。模板是混凝土结构工程必不可少的工具，它直接影响到工程建设的质量、速度、造价和施工企业的经济效益。 In building construction, multiple building formworks need to be connected to each other to facilitate pouring of concrete. Formwork is an indispensable tool for concrete structure engineering, which directly affects the quality, speed, cost and economic benefits of construction enterprises.

现有技术中，传统钢模板的生产工艺主要为：（1）裁板机下料，其整体误差在1毫米左右；（2）采用气体保护二保焊焊接，氩弧焊等加工方式，焊接不平整，需要研磨处理，变形幅度大；（3）调平处理；（4）其工艺特点是劳动强度大，产品整体误差高。 In the existing technology, the production process of the traditional steel formwork mainly includes: (1) blanking by the cutting machine, the overall error is about 1 mm; (2) using gas shielded welding, argon arc welding and other processing methods, Unevenness requires grinding treatment and large deformation range; (3) leveling treatment; (4) the process is characterized by high labor intensity and high overall product error.

（三）发明内容 (3) Contents of the invention

本发明为了弥补现有技术的不足，提供了一种节约人力物力、产品精度高的连接式建筑模板的加工工艺。 In order to make up for the deficiencies of the prior art, the invention provides a processing technology for a connected building formwork that saves manpower and material resources and has high product precision.

本发明是通过如下技术方案实现的： The present invention is achieved through the following technical solutions:

一种连接式建筑模板的加工工艺，其特征为，包括如下步骤：（1）选取镀锌方管、镀锌钢板、镀锌圆管和丝母，镀锌圆管和丝母的外径相同；（2）将镀锌方管下料后进行长度切割，同时在钢管上切割均匀分布的孔径，该孔径与镀锌圆管的外径相同；（3）在镀锌方管的孔径内设置钢管或丝母，进行激光焊接组成架体，在架体上激光焊接镀锌钢板，形成模板。 A processing technology for a connected building formwork, which is characterized in that it includes the following steps: (1) Select galvanized square pipe, galvanized steel plate, galvanized round pipe and wire nut, and the outer diameters of galvanized round pipe and wire nut are the same ;(2) After blanking the galvanized square pipe, cut it to length, and at the same time cut the uniformly distributed aperture on the steel pipe, which is the same as the outer diameter of the galvanized round pipe; (3) Set in the aperture of the galvanized square pipe Steel pipes or wire nuts are laser welded to form a frame, and galvanized steel sheets are laser welded on the frame to form a template.

本发明采用加工加工工艺，焊接精密度较传统方式好，同时焊缝平整，对材料的破坏值低。 The invention adopts a processing technology, and the welding precision is better than that of the traditional method, and at the same time, the welding seam is smooth, and the damage value to the material is low.

本发明的更优方案为： A better solution of the present invention is:

步骤（1）中，镀锌方管的尺寸为30×30mm，壁厚为1.2mm；镀锌钢板的厚度为0.8-1.2mm；镀锌圆管的外径为20mm，壁厚为1.2mm；丝母的外径为20mm，内径为14mm。 In step (1), the size of the galvanized square tube is 30×30mm, and the wall thickness is 1.2mm; the thickness of the galvanized steel plate is 0.8-1.2mm; the outer diameter of the galvanized round tube is 20mm, and the wall thickness is 1.2mm; The outer diameter of the wire nut is 20mm and the inner diameter is 14mm.

步骤（1）中，镀锌方管与镀锌圆管的基材均为钢管。 In step (1), the substrates of the galvanized square pipe and the galvanized round pipe are both steel pipes.

步骤（2）中，下料装置为精密裁板机。 In step (2), the unloading device is a precision panel cutting machine.

步骤（3）中，所述镀锌方管和镀锌圆管或丝母的焊接为双面焊接，架体与镀锌钢板的焊接为双面焊接。 In step (3), the welding of the galvanized square pipe and the galvanized round pipe or the wire nut is double-sided welding, and the welding of the frame body and the galvanized steel plate is double-sided welding.

本发明焊接精密度高于其他焊接工艺，焊缝平整，不需打磨，节约人工投入和电能，对材料的破坏值最低，整个生产过程没有一点污染环节，适于广泛推广应用。 The welding precision of the invention is higher than that of other welding techniques, the welding seam is smooth, no grinding is required, labor input and electric energy are saved, the damage value to materials is the lowest, and there is no pollution link in the whole production process, which is suitable for wide popularization and application.

（四）具体实施方式 (4) Specific implementation methods

实施例： Example:

（1）选材，镀锌方管，30×30mm，壁厚1.2mm；厚度为0.8-1.2mm的镀锌钢板；壁厚为1.2mm、外径20mm的镀锌圆管；外径20mm、内径14mm的丝母。 (1) Material selection, galvanized square tube, 30×30mm, wall thickness 1.2mm; galvanized steel plate with thickness 0.8-1.2mm; galvanized round tube with wall thickness 1.2mm, outer diameter 20mm; outer diameter 20mm, inner diameter 14mm silk mother.

（2）加工，镀锌方管下料，根据所需尺寸进行长度切割，切割同时均匀切割直径为20mm的孔径；板材采用精密裁板机下料。 (2) Processing, galvanized square tube blanking, length cutting according to the required size, and cutting at the same time uniformly cut the hole diameter of 20mm; the plate is blanked by a precision cutting machine.

（3）焊接流程，在镀锌方管上面的20mm孔径内设置外径为20mm的镀锌圆管或丝母，进行双面激光焊接，组成架体；架体焊接，按图纸格式进行双面焊接；架体与镀锌钢板焊接采用双头激光焊接，形成模板。 (3) Welding process, set a galvanized round tube or wire nut with an outer diameter of 20mm in the 20mm aperture above the galvanized square tube, and perform double-sided laser welding to form a frame; frame body welding, double-sided according to the drawing format Welding; the frame body and the galvanized steel plate are welded by double-head laser welding to form a template.

Claims (4)

1.一种连接式建筑模板的加工工艺，其特征为，包括如下步骤：（1）选取镀锌方管、镀锌钢板、镀锌圆管和丝母，镀锌圆管和丝母的外径相同；镀锌方管的尺寸为30×30mm，壁厚为1.2mm；镀锌钢板的厚度为0.8-1.2mm；镀锌圆管的外径为20mm，壁厚为1.2mm；丝母的外径为20mm，内径为14mm；（2）将镀锌方管下料后进行长度切割，同时在钢管上切割均匀分布的孔径，该孔径与镀锌圆管的外径相同；（3）在镀锌方管的孔径内设置钢管或丝母，进行激光焊接组成架体，在架体上激光焊接镀锌钢板，形成模板。 1. A processing technique for a connected building formwork, characterized in that it comprises the following steps: (1) selecting galvanized square pipes, galvanized steel sheets, galvanized round pipes and wire nuts, and the outer parts of galvanized round pipes and wire nuts The diameter is the same; the size of galvanized square tube is 30×30mm, and the wall thickness is 1.2mm; the thickness of galvanized steel plate is 0.8-1.2mm; the outer diameter of galvanized round tube is 20mm, and the wall thickness is 1.2mm; The outer diameter is 20mm and the inner diameter is 14mm; (2) cut the galvanized square pipe to length, and at the same time cut uniformly distributed apertures on the steel pipe, which are the same as the outer diameter of the galvanized round pipe; (3) in The aperture of the galvanized square pipe is provided with a steel pipe or a wire nut, which is laser welded to form a frame, and the galvanized steel plate is laser welded on the frame to form a template. 2.根据权利要求1所述的连接式建筑模板的加工工艺，其特征在于：步骤（1）中，镀锌方管与镀锌圆管的基材均为钢管。 2. The processing technology of connected building formwork according to claim 1, characterized in that: in step (1), the substrates of the galvanized square tube and the galvanized round tube are both steel pipes. 3.根据权利要求1所述的连接式建筑模板的加工工艺，其特征在于：步骤（2）中，下料装置为精密裁板机。 3. The processing technology of connected building formwork according to claim 1, characterized in that: in step (2), the cutting device is a precision cutting machine. 4.根据权利要求1所述的连接式建筑模板的加工工艺，其特征在于：步骤（3）中，所述镀锌方管和镀锌圆管或丝母的焊接为双面焊接，架体与镀锌钢板的焊接为双面焊接。 4. The processing technology of connected building formwork according to claim 1, characterized in that: in step (3), the welding of the galvanized square tube and the galvanized round tube or wire mother is double-sided welding, and the frame body The welding with galvanized steel plate is double-sided welding.
CN201310654913.0A 2013-12-09 2013-12-09 The processing technology of connection-type building template Expired - Fee Related CN103612077B (en)

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CN112828491B (en) * 2021-01-06 2022-06-17 山东九为新材料科技股份有限公司 Aluminum alloy building template forming processing method

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2505912A1 (en) * 1981-05-13 1982-11-19 Santi Yves Small metal panel concrete shutter - has edges at right angles preventing concrete weeping during emplacement
CN202012189U (en) * 2011-01-04 2011-10-19 鞍钢建设集团有限公司 Built-up plate of building
CN103410310A (en) * 2013-09-03 2013-11-27 张红亮 Splicing internal corner template for building

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH385471A (en) * 1958-09-17 1964-12-15 Acrow Wolff Ges Mit Beschraenk Formwork element
JP2010031577A (en) * 2008-07-30 2010-02-12 Kajima Corp Form of panel zone

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2505912A1 (en) * 1981-05-13 1982-11-19 Santi Yves Small metal panel concrete shutter - has edges at right angles preventing concrete weeping during emplacement
CN202012189U (en) * 2011-01-04 2011-10-19 鞍钢建设集团有限公司 Built-up plate of building
CN103410310A (en) * 2013-09-03 2013-11-27 张红亮 Splicing internal corner template for building

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Effective date of registration: 20151216

Address after: Liu village 256600 Shandong city of Binzhou province Caixiang beam

Patentee after: Liu Hongyan

Address before: 250014 No. 78 Dragon King Temple Village, song embankment Town, Ji'nan County, Shandong, Jiyang

Patentee before: Zhang Hongliang

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Granted publication date: 20151230

Termination date: 20161209

CF01 Termination of patent right due to non-payment of annual fee