CN103594546B - Boosting-type pressed corner mechanism - Google Patents
Boosting-type pressed corner mechanism Download PDFInfo
- Publication number
- CN103594546B CN103594546B CN201210287892.9A CN201210287892A CN103594546B CN 103594546 B CN103594546 B CN 103594546B CN 201210287892 A CN201210287892 A CN 201210287892A CN 103594546 B CN103594546 B CN 103594546B
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- lever
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- 230000007246 mechanism Effects 0.000 title claims abstract description 13
- 230000006835 compression Effects 0.000 claims abstract 6
- 238000007906 compression Methods 0.000 claims abstract 6
- 230000000694 effects Effects 0.000 abstract description 5
- 230000006872 improvement Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000003825 pressing Methods 0.000 description 9
- 230000009471 action Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 238000009432 framing Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/80—Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S30/00—Structural details of PV modules other than those related to light conversion
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Photovoltaic Devices (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种太阳能电池组件气动装框机压角机构结构的改进。The invention relates to an improvement of the structure of a pressure angle mechanism of a pneumatic frame mounting machine for solar battery modules.
背景技术Background technique
随着节能制造工业的迅速发展，市场需求量的不断加大，太阳能电池的现有生产工艺已不再适应大规模，标准化，自动化，功能化的发展需要；其生产受到极大地限制，无论从生产工艺，生产效率，产品质量，工艺的一致性及产品的美观上均满足不了生产的要求，主要问题是：1、组框生产效率低；2、组角质量不稳定，组角平面容易出现“台阶”； 3、达不到工艺要求，废品率高；4、人工劳动强度大；5、美观性差。With the rapid development of the energy-saving manufacturing industry and the increasing market demand, the existing production technology of solar cells is no longer suitable for large-scale, standardized, automated, and functional development needs; its production is greatly restricted, no matter from The production process, production efficiency, product quality, process consistency and product appearance cannot meet the production requirements. The main problems are: 1. The production efficiency of the group frame is low; 2. The quality of the group corner is unstable, and the group corner plane is easy to appear "Steps"; 3. Failure to meet the process requirements, high scrap rate; 4. High labor intensity; 5. Poor aesthetics.
现有太阳能电池组件气动装框机的压角装置一般采用旋转气缸进行压紧。由于空间的限制，压角机构不适宜采用较大型号的气缸；而采用小气缸则压紧力不足，达不到压平的效果，不能满足生产工艺要求。The angle pressing device of the existing solar cell module pneumatic framing machine generally adopts a rotary cylinder for pressing. Due to the limitation of space, the pressure angle mechanism is not suitable to use a larger type of cylinder; while using a small cylinder, the pressing force is insufficient, the effect of flattening cannot be achieved, and the production process requirements cannot be met.
发明内容Contents of the invention
本发明就是针对上述问题，提供了一种结构合理，简单易行，压角效果好的增力式压角机构。The present invention aims at the above-mentioned problems, and provides a force-increasing angle-pressing mechanism with reasonable structure, simple operation and good corner-pressing effect.
为实现本发明的上述目的，本发明采用如下技术方案，本发明包括同装框机相连的固定座，其结构要点固定座上铰接设置有气缸，气缸的活塞杆同杠杆的一端铰接，杠杆的中部通过转轴同固定于装框机上的支撑座相连；杠杆的另一端同随动压杆相连。In order to achieve the above-mentioned purpose of the present invention, the present invention adopts the following technical solutions. The present invention includes a fixed seat connected to the frame loading machine. The structural points of the fixed seat are hingedly provided with a cylinder, and the piston rod of the cylinder is hinged with one end of the lever. The middle part is connected with the supporting base fixed on the frame loading machine through the rotating shaft; the other end of the lever is connected with the follower pressure rod.
作为本发明的一种优选方案，所述杠杆的端部设置有同随动压杆相接触的压辊，随动压杆设置于支撑座上的导向孔内；随动压杆和导向孔之间设置有复位弹簧。As a preferred solution of the present invention, the end of the lever is provided with a pressure roller in contact with the follow-up pressure rod, and the follow-up pressure rod is arranged in the guide hole on the support seat; There is a return spring between them.
本发明的有益效果：1、在太阳能电池组件气动装框机组框组角过程中，采用本发明增力压角机构，使太阳能电池组件边框型材组角平面相对平整，无需人工修复，提高了生产效率，降低了人工劳动强度，产品整体的一致性得到极大的控制，产品质量得到了很大的提高。Beneficial effects of the present invention: 1. In the process of forming corners of the solar battery module pneumatic framing unit, the force-increasing angle pressing mechanism of the present invention is used to make the corner plane of the solar battery module frame profile relatively flat, without manual repair, and the production is improved. Efficiency reduces the intensity of manual labor, the overall consistency of the product is greatly controlled, and the product quality is greatly improved.
2、本发明合理运用了杠杆原理，无需选用大型气缸也能满足工艺要求。结构简单，效果明显，合理利用了有限空间。2. The present invention rationally utilizes the principle of leverage, and can meet technological requirements without selecting a large cylinder. The structure is simple, the effect is obvious, and the limited space is rationally utilized.
3、由于本发明的结构特点，本发明通过杠杆端部的压辊压迫随动压杆在支撑座的导向孔内做垂直压角运动，压角效果好；并且，当杠杆抬起时，随动压杆会随着复位弹簧弹起，防止太阳能电池组件在运输时，随动压杆对其角部产生磨损，提高产品质量。3. Due to the structural characteristics of the present invention, the present invention uses the pressure roller at the end of the lever to press the follower pressure rod to perform vertical pressure angle movement in the guide hole of the support seat, and the pressure angle effect is good; The dynamic pressure rod will spring up with the return spring, so as to prevent the corners of the solar cell module from being worn by the dynamic pressure rod during transportation, thereby improving product quality.
附图说明Description of drawings
图1是本发明的结构示意图。Fig. 1 is a schematic structural view of the present invention.
图2是本发明的主视图。Fig. 2 is a front view of the present invention.
图3是本发明的俯视图。Figure 3 is a top view of the present invention.
图4是本发明的使用状态图。Fig. 4 is a use state diagram of the present invention.
附图中1为固定座、2为气缸、3为支撑座、4为复位弹簧、5为随动压杆、6为压辊、7为转轴、8为杠杆、9为增力式压角机构、10为活塞杆、11为自润滑轴承、12为导向孔、13为装框机。In the accompanying drawings, 1 is a fixed seat, 2 is a cylinder, 3 is a support seat, 4 is a return spring, 5 is a follower pressure rod, 6 is a pressure roller, 7 is a rotating shaft, 8 is a lever, and 9 is a booster pressure angle mechanism , 10 is a piston rod, 11 is a self-lubricating bearing, 12 is a guide hole, and 13 is a frame loading machine.
具体实施方式Detailed ways
本发明包括同装框机13相连的固定座1，固定座1上铰接设置有气缸2，气缸2的活塞杆10同杠杆8的一端铰接，杠杆8的中部通过转轴7同固定于装框机13上的支撑座3相连；杠杆8的另一端同随动压杆5相连。The present invention comprises a fixed seat 1 connected with a frame loading machine 13, on which a cylinder 2 is hingedly arranged, the piston rod 10 of the cylinder 2 is hinged with one end of a lever 8, and the middle part of the lever 8 is fixed to the frame loading machine through a rotating shaft 7 The supporting base 3 on the 13 links to each other; the other end of the lever 8 links to each other with the follower 5.
作为本发明的一种优选方案，所述杠杆8的端部设置有同随动压杆5相接触的压辊6，随动压杆5设置于支撑座3上的导向孔12内；随动压杆5和导向孔12之间设置有复位弹簧4。As a preferred solution of the present invention, the end of the lever 8 is provided with a pressure roller 6 in contact with the follow-up pressure rod 5, and the follow-up pressure rod 5 is arranged in the guide hole 12 on the support seat 3; A return spring 4 is arranged between the pressing rod 5 and the guide hole 12 .
所述的导向孔12内相应于随动压杆5设置有自润滑轴承11。A self-lubricating bearing 11 is arranged in the guide hole 12 corresponding to the follower pressure rod 5 .
所述的压辊6为深沟球轴承。The pressure roller 6 is a deep groove ball bearing.
下面结合附图说明本发明的一次动作过程：使用时，通过装框机13的运输机构将太阳能电池组件运输到位，进行组框组角动作后，本发明增力式压角机构9的气缸2动作，将杠杆8的一端顶起，杠杆8的另一端向下压，杠杆8的压辊6在随动压杆5表面滚动，保证随动压杆5始终垂直下压；随动压杆5的下端将太阳能电池组件的角部压好后，气缸2的活塞杆10回缩；杠杆8的端部抬起，随动压杆5在复位弹簧4的作用下弹起，完成压角动作。The following describes the action process of the present invention in conjunction with the accompanying drawings: when in use, the solar cell assembly is transported in place by the transport mechanism of the framing machine 13, and after the frame and corner action is performed, the cylinder 2 of the booster angle pressing mechanism 9 of the present invention action, one end of the lever 8 is jacked up, and the other end of the lever 8 is pressed down, and the pressure roller 6 of the lever 8 rolls on the surface of the follow-up pressure rod 5 to ensure that the follow-up pressure rod 5 is always vertically pressed down; the follow-up pressure rod 5 After the lower end of the lower end presses the corner of the solar cell module, the piston rod 10 of the cylinder 2 retracts; the end of the lever 8 lifts up, and the follower pressure rod 5 bounces up under the action of the return spring 4 to complete the angle pressing action.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210287892.9A CN103594546B (en) | 2012-08-14 | 2012-08-14 | Boosting-type pressed corner mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210287892.9A CN103594546B (en) | 2012-08-14 | 2012-08-14 | Boosting-type pressed corner mechanism |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103594546A CN103594546A (en) | 2014-02-19 |
| CN103594546B true CN103594546B (en) | 2018-07-17 |
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ID=50084613
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210287892.9A Active CN103594546B (en) | 2012-08-14 | 2012-08-14 | Boosting-type pressed corner mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103594546B (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201584429U (en) * | 2009-08-05 | 2010-09-15 | 常州德茂自动化科技有限公司 | Automatic framing machine |
| CN202319004U (en) * | 2011-11-15 | 2012-07-11 | 湖北三环汽车电器有限公司 | Small pneumatic press |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102024866B (en) * | 2009-09-18 | 2012-09-19 | 营口金辰机械股份有限公司 | Locking device in solar module framing and cornering device |
| CN101872810B (en) * | 2010-06-28 | 2014-09-10 | 常州亿晶光电科技有限公司 | Aluminum frame pneumatic engaging device for solar module |
| CN202758924U (en) * | 2012-08-14 | 2013-02-27 | 营口金辰机械股份有限公司 | Force-increasing angle pressing mechanism |
-
2012
- 2012-08-14 CN CN201210287892.9A patent/CN103594546B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201584429U (en) * | 2009-08-05 | 2010-09-15 | 常州德茂自动化科技有限公司 | Automatic framing machine |
| CN202319004U (en) * | 2011-11-15 | 2012-07-11 | 湖北三环汽车电器有限公司 | Small pneumatic press |
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| Publication number | Publication date |
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| CN103594546A (en) | 2014-02-19 |
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