CN103590540B - The anchoring hookup of carbon fiber enhancement resin base composite material plate - Google Patents
The anchoring hookup of carbon fiber enhancement resin base composite material plate Download PDFInfo
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Abstract
本发明提供了一种碳纤维增强树脂基复合材料板的锚固联结装置,包括两块铝板、碳纤维板和钢联接件,所述的钢联接件包括上钢夹板、下钢夹板、多个压紧螺栓、多个锚固螺栓和多个注胶孔螺栓,两块铝板分别粘在碳纤维板一端的上表面、下表面,通过锚固螺栓将该端碳纤维板紧固在上钢夹板、下钢夹板形成的卡槽中;压紧螺栓把上钢夹板、该端碳纤维板和下钢夹板紧固在一起,通过注胶孔向卡槽内注入胶粘剂,使上钢夹板、粘有铝板的碳纤维板、上钢夹板和下钢夹板粘结到一起。本发明将外应力均匀地传递到碳纤维板上,从而避免机械压应力直接施加到碳板上,导致碳板受力不均匀、横向断裂,锚固失效,从而提高碳纤维板材的联接锚固可靠性。
The invention provides an anchoring and connecting device for a carbon fiber reinforced resin-based composite material plate, which includes two aluminum plates, a carbon fiber plate and a steel connector, and the steel connector includes an upper steel splint, a lower steel splint, and a plurality of compression bolts , multiple anchor bolts and multiple glue injection hole bolts, two aluminum plates are respectively glued to the upper surface and lower surface of one end of the carbon fiber plate, and the end carbon fiber plate is fastened to the clamp formed by the upper steel splint and the lower steel splint through the anchor bolts the upper steel splint, the end carbon fiber plate and the lower steel splint are fastened together by the compression bolts, and the adhesive is injected into the slot through the glue injection hole to make the upper steel splint, the carbon fiber plate with the aluminum plate adhered, and the upper steel splint Bonded to the lower steel splint. The invention evenly transfers the external stress to the carbon fiber plate, thereby avoiding the direct application of mechanical compressive stress to the carbon plate, resulting in uneven force on the carbon plate, transverse fracture, and anchoring failure, thereby improving the connection and anchoring reliability of the carbon fiber plate.
Description
技术领域technical field
本发明涉及一种碳纤维增强树脂基复合材料板的锚固联结装置。The invention relates to an anchoring connection device for a carbon fiber reinforced resin matrix composite material plate.
背景技术Background technique
碳纤维板是一种新型高强材料,如其抗拉强度可以达到普通钢材的7-10倍,而且随着科技的进步,碳纤维板的各项力学性能仍在提高。在土木工程应用领域,碳纤维板常用于混凝土或钢结构的外粘结加固,以提高结构的承载力、抗疲劳性能等。对碳纤维板施加一定的预应力,可以更有效地发挥碳纤维板的高强度,提高碳纤维结构加固的经济性。但由于碳纤维板模量大、脆性高、横向剪切强度与横向抗压强度低,简单的夹锚将导致碳纤维板脆断;另外,碳纤维板具有一定宽度,通过简单的夹锚,很难实现在碳纤维板上形成均匀分布的张应力。因此,如何可靠地对碳纤维板施加预应力,充分发挥碳纤维板的抗拉性能是亟待解决的问题。Carbon fiber plate is a new type of high-strength material. For example, its tensile strength can reach 7-10 times that of ordinary steel, and with the advancement of science and technology, the mechanical properties of carbon fiber plate are still improving. In the field of civil engineering applications, carbon fiber panels are often used for external bonding reinforcement of concrete or steel structures to improve the bearing capacity and fatigue resistance of the structure. Applying a certain prestress to the carbon fiber plate can more effectively exert the high strength of the carbon fiber plate and improve the economy of carbon fiber structure reinforcement. However, due to the large modulus, high brittleness, and low transverse shear strength and transverse compressive strength of the carbon fiber plate, simple clamping and anchoring will lead to brittle fracture of the carbon fiber plate; in addition, the carbon fiber plate has a certain width, and it is difficult to achieve A uniformly distributed tensile stress is formed on the carbon fiber sheet. Therefore, how to reliably apply prestress to carbon fiber panels and give full play to the tensile properties of carbon fiber panels is an urgent problem to be solved.
发明内容Contents of the invention
基于以上不足之处,本发明的目的在于提供一种碳纤维增强树脂基复合材料板的锚固联结装置,能够实现对碳纤维板进行机械锚固联接。Based on the above deficiencies, the object of the present invention is to provide an anchoring and coupling device for carbon fiber reinforced resin matrix composite material panels, which can realize mechanical anchoring and coupling of carbon fiber panels.
本发明采用如下技术:一种碳纤维增强树脂基复合材料板的锚固联结装置,包括两块铝板、碳纤维板和钢联接件,所述的钢联接件包括上钢夹板、下钢夹板、多个压紧螺栓、多个锚固螺栓和多个注胶孔螺栓,两块铝板分别粘在碳纤维板一端的上表面、下表面,通过锚固螺栓将该端碳纤维板紧固在上钢夹板、下钢夹板形成的卡槽中;压紧螺栓把上钢夹板、该端碳纤维板和下钢夹板紧固在一起,通过注胶孔向卡槽内注入胶粘剂,使上钢夹板、粘有铝板的碳纤维板、上钢夹板和下钢夹板粘结到一起,防止空气、水份及其他腐蚀性物质的浸入,再通过注胶孔螺栓封堵注胶孔。The present invention adopts the following technology: an anchoring and connecting device for a carbon fiber reinforced resin matrix composite material plate, including two aluminum plates, a carbon fiber plate and a steel connector, and the steel connector includes an upper steel splint, a lower steel splint, a plurality of pressing Tightening bolts, multiple anchor bolts and multiple glue injection hole bolts, two aluminum plates are respectively glued to the upper surface and lower surface of one end of the carbon fiber plate, and the carbon fiber plate at this end is fastened to the upper steel splint and the lower steel splint by the anchor bolts to form the upper steel splint, the end carbon fiber plate and the lower steel splint are fastened together by the compression bolts, and the adhesive is injected into the card slot through the glue injection hole, so that the upper steel splint, the carbon fiber plate with the aluminum plate, the upper The steel splint and the lower steel splint are bonded together to prevent the intrusion of air, water and other corrosive substances, and then the glue injection hole is blocked by the glue injection hole bolt.
本发明还具有如下技术特征:The present invention also has the following technical features:
所述的胶粘剂固化后体积收缩率小于2%;固化后与铝片与碳板的剪切强度均大于14MPa。The volume shrinkage rate of the adhesive after curing is less than 2%, and the shear strength of the adhesive with the aluminum sheet and the carbon plate after curing is greater than 14MPa.
本发明是通过相对碳纤维板材具有高韧性的铝板与碳纤维板间胶粘剂的剪切,将外应力均匀地传递到碳纤维板上,从而避免机械压应力直接施加到碳板上,导致碳板受力不均匀、横向断裂,锚固失效。胶粘剂固化后收缩率低,可以避免在胶粘剂固化过程中产生较大的内应力,从而避免铝片与碳板的粘结在长期服役过程中失效,提高碳纤维板材的联接锚固可靠性。The present invention transmits the external stress evenly to the carbon fiber plate by shearing the adhesive between the aluminum plate and the carbon fiber plate, which has high toughness relative to the carbon fiber plate, so as to avoid the direct application of mechanical compressive stress to the carbon plate, resulting in insufficient force on the carbon plate Uniform, transverse fracture, anchor failure. The shrinkage rate of the adhesive is low after curing, which can avoid large internal stress during the curing process of the adhesive, thereby avoiding the failure of the bond between the aluminum sheet and the carbon plate during long-term service, and improving the connection and anchoring reliability of the carbon fiber sheet.
附图说明Description of drawings
图1是本发明粘有铝板的碳纤维板示意图;Fig. 1 is the carbon fiber plate schematic diagram that the present invention is glued with aluminum plate;
图2是钢联接件示意图;Fig. 2 is a schematic diagram of a steel connector;
图3是上钢夹板板俯视图;Fig. 3 is a top view of the upper steel plywood plate;
图4是上钢夹板侧视图;Fig. 4 is a side view of the upper steel splint;
图5是下钢夹板俯视图;Fig. 5 is a top view of the lower steel splint;
图6是下钢夹板侧视图。Figure 6 is a side view of the lower steel splint.
其中,1、胶粘剂,2、铝板,3、碳纤维板,4、上钢夹板,5、锚固螺栓,6、压紧螺栓,7、注胶孔螺栓,8、碳板通道。Among them, 1. Adhesive, 2. Aluminum plate, 3. Carbon fiber plate, 4. Upper steel splint, 5. Anchor bolt, 6. Compression bolt, 7. Glue injection hole bolt, 8. Carbon plate channel.
具体实施方式detailed description
下面结合附图对本发明进行详细的描述:The present invention is described in detail below in conjunction with accompanying drawing:
实施例1Example 1
如图1-6所示,一种碳纤维增强树脂基复合材料板的锚固联结装置,包括两块铝板2、碳纤维板3和钢联接件,所述的钢联接件包括上钢夹板4、下钢夹板、2个压紧螺栓6、4个锚固螺栓5和4个注胶孔螺栓7,两块铝板2分别粘在碳纤维板3一端的上表面、下表面,通过锚固螺栓5将该端碳纤维板3紧固在上钢夹板4、下钢夹板形成的卡槽中;压紧螺栓6把上钢夹板、该端碳纤维板3和下钢夹板紧固在一起,通过注胶孔7向卡槽内注入胶粘剂,使上钢夹板4、粘有铝板的碳纤维板3和下钢夹板粘结到一起,使两块铝板2、碳纤维板3和钢联接件固化成一体,提高了联接可靠度,同时防止空气、水份和其他腐蚀性物质的浸入,提高联接的耐久性能,再通过注胶孔螺栓封堵注胶孔。所述的胶粘剂能够在室温或高温固化,但其体积收缩率小于2%;固化后,与铝片与碳板的剪切强度均大于10MPa。As shown in Figures 1-6, an anchoring and coupling device for carbon fiber reinforced resin-based composite material plates includes two aluminum plates 2, carbon fiber plates 3 and steel connectors, and the steel connectors include an upper steel splint 4, a lower steel splint Plywood, 2 compression bolts 6, 4 anchor bolts 5 and 4 glue injection hole bolts 7, two aluminum plates 2 are glued to the upper surface and the lower surface of one end of the carbon fiber plate 3 respectively, and the carbon fiber plate at the end is fixed through the anchor bolt 5 3 Fasten in the clamping groove formed by the upper steel splint 4 and the lower steel splint; the compression bolt 6 fastens the upper steel splint, the end carbon fiber plate 3 and the lower steel splint together, and injects them into the clamping groove through the glue injection hole 7 The adhesive is injected to bond the upper steel splint 4, the carbon fiber plate 3 with the aluminum plate and the lower steel splint together, so that the two aluminum plates 2, the carbon fiber plate 3 and the steel connector are solidified into one, which improves the connection reliability and prevents The immersion of air, water and other corrosive substances improves the durability of the connection, and then seals the injection hole through the injection hole bolt. The adhesive can be cured at room temperature or high temperature, but its volume shrinkage rate is less than 2%; after curing, the shear strength with the aluminum sheet and the carbon plate is greater than 10 MPa.
实施例2Example 2
本发明的机理是通过铝板与碳纤维间的粘结力,实现将钢联接件的受力传递到碳纤维板,从而避免了对碳板进行机械锚固的困难。The mechanism of the invention is to transmit the stress of the steel connector to the carbon fiber plate through the bonding force between the aluminum plate and the carbon fiber, thereby avoiding the difficulty of mechanically anchoring the carbon plate.
上、下钢夹板相合构成的卡槽可使碳纤维板端部的铝板卡在其中,同时通过压紧螺栓与胶粘剂使碳纤维板材端部与钢联接件形成一体。这样,通过对钢联接件的锚固、粘结等方式,实现对碳纤维板材的锚固联接,开拓其在预应力加固等领域的应用。The card groove formed by the combination of the upper and lower steel splints can hold the aluminum plate at the end of the carbon fiber plate, and at the same time, the end of the carbon fiber plate and the steel connector are integrated by pressing the bolt and adhesive. In this way, through the anchoring and bonding of steel connectors, the anchoring connection of carbon fiber plates can be realized, and its application in prestressed reinforcement and other fields can be developed.
碳纤维板与铝板的粘结:首先将碳纤维板材用400目砂纸进行均匀打磨,然后用丙酮将磨屑等清洗干净,晾干;同样利用400目砂纸对与碳纤维板相同宽度且不小于2mm等宽的铝板进行打磨,然后用丙酮清洗、晾干;铝板厚薄均一,其宽度尺寸与碳板宽度一致,根据碳板厚度不同,铝板长度在50mm至200mm。Bonding of carbon fiber plate and aluminum plate: First, evenly sand the carbon fiber plate with 400-grit sandpaper, then clean the abrasive debris with acetone, and dry it; The aluminum plate is polished, then cleaned with acetone, and dried; the thickness of the aluminum plate is uniform, and its width is consistent with the width of the carbon plate. According to the thickness of the carbon plate, the length of the aluminum plate is between 50mm and 200mm.
胶粘剂(如上海康达化工新材料有限工程生产的3620超强结构胶)均匀涂覆到铝板与碳纤维的打磨面上,小心挤压,将多余胶粘剂挤出,并在一定压力下固化。Adhesive (such as 3620 super structural adhesive produced by Shanghai Kangda Chemical New Material Co., Ltd.) is evenly applied to the polished surface of the aluminum plate and carbon fiber, squeezed carefully to squeeze out the excess adhesive, and solidified under a certain pressure.
将粘有铝板的碳纤维板材放入钢连接件上、下钢夹板中间的夹槽中,通过拧紧压紧螺栓对铝板施加预压力,再经由注胶孔向夹槽中注入结构胶粘剂(如上海康达化工新材料有限工程生产的3620超强结构胶)。固化后碳纤维片材与钢联接件实现锚固联接。Put the carbon fiber plate with the aluminum plate into the clamp groove between the upper and lower steel splints of the steel connector, apply pre-pressure to the aluminum plate by tightening the compression bolts, and then inject structural adhesive into the clamp groove through the glue injection hole (such as Shanghai Kang 3620 Super Structural Adhesive produced by Da Chemical New Material Co., Ltd.). After solidification, the carbon fiber sheet and the steel connector are anchored and connected.
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| CN104895344A (en) * | 2015-05-13 | 2015-09-09 | 同济大学 | Reinforced concrete member reinforcement method and reinforced concrete reinforcement structure |
| CN105369985A (en) * | 2015-12-11 | 2016-03-02 | 招商局重庆交通科研设计院有限公司 | Curved-plate type anchorage device for carbon fiber plates |
| CN107618227A (en) * | 2017-09-21 | 2018-01-23 | 常州市宏发纵横新材料科技股份有限公司 | A kind of method for extending carbon fiber composite board service life |
| CN108824230B (en) * | 2018-08-28 | 2023-10-27 | 南京林业大学 | A method of strengthening bridge underwater piers with FRP pipes |
| CN112739127A (en) * | 2020-12-28 | 2021-04-30 | 维沃移动通信有限公司 | Electronic device |
| CN113417679B (en) * | 2021-05-31 | 2022-06-24 | 哈尔滨工业大学 | Anchoring device and anchoring method for fiber reinforced resin composite material rod body |
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