CN103588428A - Formula for producing floor tile by using waste plastics, and technology thereof - Google Patents
Formula for producing floor tile by using waste plastics, and technology thereof Download PDFInfo
- Publication number
- CN103588428A CN103588428A CN201310511409.5A CN201310511409A CN103588428A CN 103588428 A CN103588428 A CN 103588428A CN 201310511409 A CN201310511409 A CN 201310511409A CN 103588428 A CN103588428 A CN 103588428A
- Authority
- CN
- China
- Prior art keywords
- waste
- used plastics
- engineering
- composition
- face brick
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920003023 plastic Polymers 0.000 title claims abstract description 50
- 239000004033 plastic Substances 0.000 title claims abstract description 50
- 239000002699 waste material Substances 0.000 title claims abstract description 44
- 238000005516 engineering process Methods 0.000 title abstract description 5
- 239000002245 particle Substances 0.000 claims abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000000843 powder Substances 0.000 claims abstract description 13
- 239000004927 clay Substances 0.000 claims abstract description 9
- 238000003756 stirring Methods 0.000 claims abstract description 7
- 238000001816 cooling Methods 0.000 claims abstract description 6
- 239000004568 cement Substances 0.000 claims abstract description 4
- 239000003995 emulsifying agent Substances 0.000 claims abstract description 4
- 239000000693 micelle Substances 0.000 claims abstract description 4
- 238000002156 mixing Methods 0.000 claims abstract description 4
- 239000000203 mixture Substances 0.000 claims description 24
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 18
- 239000004594 Masterbatch (MB) Substances 0.000 claims description 17
- 239000011468 face brick Substances 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 9
- 235000011121 sodium hydroxide Nutrition 0.000 claims description 6
- 239000004793 Polystyrene Substances 0.000 claims description 5
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical group CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims description 5
- 229920001038 ethylene copolymer Polymers 0.000 claims description 5
- 239000003112 inhibitor Substances 0.000 claims description 5
- 230000003647 oxidation Effects 0.000 claims description 5
- 238000007254 oxidation reaction Methods 0.000 claims description 5
- 235000011837 pasties Nutrition 0.000 claims description 5
- 229920002223 polystyrene Polymers 0.000 claims description 5
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 5
- 239000004800 polyvinyl chloride Substances 0.000 claims description 5
- 239000003469 silicate cement Substances 0.000 claims description 5
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- 235000013361 beverage Nutrition 0.000 claims description 3
- 238000004043 dyeing Methods 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 238000010298 pulverizing process Methods 0.000 claims description 3
- 238000011084 recovery Methods 0.000 claims description 3
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000002994 raw material Substances 0.000 abstract description 4
- 230000003373 anti-fouling effect Effects 0.000 abstract description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 abstract 2
- 239000000853 adhesive Substances 0.000 abstract 1
- 230000001070 adhesive effect Effects 0.000 abstract 1
- 239000003963 antioxidant agent Substances 0.000 abstract 1
- 230000003078 antioxidant effect Effects 0.000 abstract 1
- 229910000019 calcium carbonate Inorganic materials 0.000 abstract 1
- 235000010216 calcium carbonate Nutrition 0.000 abstract 1
- 238000000748 compression moulding Methods 0.000 abstract 1
- 239000011449 brick Substances 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 5
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 208000034189 Sclerosis Diseases 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
- Floor Finish (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Abstract
The invention discloses a formula for producing a floor tile by using waste plastics, and a technology thereof. The technological formula is composed of 30-45% of a waste plastic particle, 8-10% of cement, 30-40% of clay, 0.8-1.2% of an adhesive, 0.3-0.5% of an antioxidant, 1.5-2.5% of a redispersible micelle, 8-10% of water, 0.3-0.5% of an emulsifier and 5-8% of CaCO3 powder; and the flow of the technology comprises the following steps: 1, preparing waste plastic particles; 2, mixing and stirring; 3, carrying out compression molding; and 4, water cooling. The floor tile obtained by adopting the above technical scheme overcomes the specific micro-porous structure of common floor tiles, and has strong waterproof and antifouling abilities; and the technology adopting the waste plastics as a raw material has a low production cost and a high economic benefit.
Description
Technical field
The invention belongs to construction timber technical field, particularly utilize the composition and engineering of waste or used plastics grown place face brick.
Background technology
Along with the develop rapidly of modernization construction, the active index of building trade is more and more higher.In recent years, the Development of Urbanization of China is incremental, urban road sclerosis, real estate investment is growing on and on, and the competition between real estate investment industry also grows in intensity, and how can reduce investment and guarantee construction quality, the parent who obtains human consumer looks at, and becomes the major issue that they consider.Meanwhile, for building material industry, how to produce the product of low-price high-quality, could allow them lead market.At present, ceramic floor tile is come out top with its excellent performance, and it has overcome the defect of common ground brick microvoid structure, has advantages of that high-effective water-proof is antifouling, and still, its production cost is high, expensive, can not meet the personage's of each stratum demand.Therefore the floor tile of, seeking a kind of low cost, high-quality performance becomes the urgent problem of building trade.
Summary of the invention
The invention provides a kind of composition and engineering that utilizes waste or used plastics grown place face brick, overcome the peculiar microvoid structure of existing common ground brick, solve the deficiency of common ground brick water proof anti-soil ability; It is main raw material that the present invention adopts waste or used plastics, and production cost is low, and economic benefit is high, solves the expensive problem of ceramic floor tile.
To achieve these goals, the technical solution used in the present invention is:
One, utilize the formula (weight ratio) of waste or used plastics grown place face brick:
The composition and engineering that utilizes waste or used plastics grown place face brick, is characterized in that: described waste or used plastics particle is waste and old polyvinyl chloride, polystyrene rigid plastics particle; Described cement is to mix 10% silicate cement; Described oxidation inhibitor is 1010 oxidation inhibitor; Described redispersible micelle is vinyl acetate and ethylene copolymer rubber powder (Vac/E); Described emulsifying agent is Varion CDG-K.
Two, utilize the technique of waste or used plastics grown place face brick:
(1) prepare waste or used plastics particle
1. the polystyrene, the rigid plastic of polyvinyl chloride that reclaim are chosen and cleaned, according to different pollution levels, clean-out system used is different, general masterbatch (beverage bottle, common plastics packing etc.) can be used clear water to clean, masterbatch (oil drum etc.) with greasy dirt can be used clean-out system to clean, and need to use caustic soda (NaOH) to clean discolor for the serious masterbatch of dyeing; 2. below 110 ℃, the masterbatch of recovery and rinsing is being carried out to drying and processing, drying plant adopts rotary drying machine; The masterbatch of 3. 2. step being dried drops into crusher pulverization process, is crushed to 50 orders, collects waste or used plastics particle stand-by.
(2) mix and blend
Described other components of waste or used plastics particle prepared by step (1) and formula, proportionally add stirrer mixing and stirring, wherein, and first by clay and CaCO
3powder drops in water and mixes, and is prepared into pasty state, then itself and other components and waste or used plastics particle is sent into stirrer stirring, in whipping process, controls temperature at 110～125 ℃, and churning time is 30min.
(3) moulded section
The pasty state masterbatch of step (2) is injected to pre-prepd mould, Moulding and shaping.
(4) water-setting is cooling
The product of moulded section is cooling through water-setting, get product.
Compare with existing common ground brick, it is main raw material that the present invention adopts waste or used plastics and clay, overcomes the distinctive microvoid structure of common ground brick, and water proof anti-soil ability is strong; It is raw material that the present invention adopts waste or used plastics, and production cost is low, economic benefit is high.
Embodiment
For outstanding technical scheme of the present invention, below in conjunction with specific examples, further illustrate.
Embodiment 1
According to the present invention formula, take successively (weight ratio): waste or used plastics particle 30%, mix 10% silicate cement 8%, clay 30%, tackiness agent 0.8%, antioxidant 1010 0.3%, vinyl acetate and ethylene copolymer rubber powder (Vac/E) 1.5%, water 8%, Varion CDG-K 0.3%, CaCO
3powder 5%.
Taken after material, in accordance with the following steps preparation:
(1) prepare waste or used plastics particle
1. the polystyrene, the rigid plastic of polyvinyl chloride that reclaim are chosen and cleaned, according to different pollution levels, clean-out system used is different, general masterbatch (beverage bottle, common plastics packing etc.) can be used clear water to clean, masterbatch (oil drum etc.) with greasy dirt can be used clean-out system to clean, and need to use caustic soda (NaOH) to clean discolor for the serious masterbatch of dyeing; 2. below 110 ℃, the masterbatch of recovery and rinsing is being carried out to drying and processing, drying plant adopts rotary drying machine; The masterbatch of 3. 2. step being dried drops into crusher pulverization process, is crushed to 50 orders, collects waste or used plastics particle stand-by.
(2) mix and blend
Described other components of waste or used plastics particle prepared by step (1) and formula, proportionally add stirrer mixing and stirring, wherein, and first by clay and CaCO
3powder drops in water and mixes, and is prepared into pasty state, then itself and other components and waste or used plastics particle is sent into stirrer stirring, in whipping process, controls temperature at 110～125 ℃, and churning time is 30min.
(3) moulded section
The pasty state masterbatch of step (2) is injected to pre-prepd mould, Moulding and shaping.
(4) water-setting is cooling
The product of moulded section is cooling through water-setting, get product.
Product of the present invention is applicable between bathroom, parlor, also can be used for classroom ground.
Embodiment 2
According to the present invention formula, take successively (weight ratio): waste or used plastics particle 40%, mix 10% silicate cement 9%, clay 35%, tackiness agent 0.9%, antioxidant 1010 0.4%, vinyl acetate and ethylene copolymer rubber powder (Vac/E) 2%, water 9%, Varion CDG-K 0.4%, CaCO
3powder 6%.Taken after material, preparation method and step are with example 1.
Embodiment 3
According to the present invention formula, take successively (weight ratio): waste or used plastics particle 45%, mix 10% silicate cement 10%, clay 40%, tackiness agent 1%, antioxidant 1010 0.5%, vinyl acetate and ethylene copolymer rubber powder (Vac/E) 2.5%, water 10%, Varion CDG-K 0.5%, CaCO
3powder 8%.Taken after material, preparation method and step are with example 1.
Claims (9)
1. the composition and engineering that utilizes waste or used plastics grown place face brick, is characterized in that: described formula is: waste or used plastics particle 30～45%, cement 8～10%, clay 30～40%, tackiness agent 0.8～1.2%, oxidation inhibitor 0.3～0.5%, redispersible micelle 1.5～2.5%, water 8～10%, emulsifying agent 0.3～0.5%, CaCO
3powder 5～8%.
2. the composition and engineering that utilizes waste or used plastics grown place face brick as claimed in claim 1, is characterized in that: described waste or used plastics particle is waste and old polyvinyl chloride, polystyrene rigid plastics particle.
3. the composition and engineering that utilizes waste or used plastics grown place face brick as claimed in claim 1, is characterized in that: described cement is to mix 10% silicate cement.
4. the composition and engineering that utilizes waste or used plastics grown place face brick as claimed in claim 1, is characterized in that: described oxidation inhibitor is 1010 oxidation inhibitor.
5. the composition and engineering that utilizes waste or used plastics grown place face brick as claimed in claim 1, is characterized in that: described redispersible micelle is vinyl acetate and ethylene copolymer rubber powder (Vac/E).
6. the composition and engineering that utilizes waste or used plastics grown place face brick as claimed in claim 1, is characterized in that: described emulsifying agent is Varion CDG-K.
7. the composition and engineering that utilizes waste or used plastics grown place face brick, is characterized in that: described technique is: (1) prepares waste or used plastics particle; (2) mix and blend; (3) moulded section; (4) water-setting is cooling.
8. the composition and engineering that utilizes waste or used plastics grown place face brick as claimed in claim 7, it is characterized in that: the described waste or used plastics particl method of preparing is: 1. the polystyrene, the rigid plastic of polyvinyl chloride that reclaim are chosen and cleaned, according to different pollution levels, clean-out system used is different, general masterbatch (beverage bottle, common plastics packing etc.) can be used clear water to clean, masterbatch (oil drum etc.) with greasy dirt can be used clean-out system to clean, and need to use caustic soda (NaOH) to clean discolor for the serious masterbatch of dyeing; 2. below 110 ℃, the masterbatch of recovery and rinsing is being carried out to drying and processing, drying plant adopts rotary drying machine; The masterbatch of 3. 2. step being dried drops into crusher pulverization process, is crushed to 50 orders, collects waste or used plastics particle stand-by.
9. the composition and engineering that utilizes waste or used plastics grown place face brick as claimed in claim 7, it is characterized in that: described mix and blend method is: described other components of waste or used plastics particle prepared by step (1) and formula, proportionally add stirrer mixing and stirring, wherein, first by clay and CaCO
3powder drops in water and mixes, and is prepared into pasty state, then itself and other components and waste or used plastics particle is sent into stirrer stirring, in whipping process, controls temperature at 110～125 ℃, and churning time is 30min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310511409.5A CN103588428B (en) | 2013-10-25 | 2013-10-25 | Utilize the formula and technique of waste or used plastics production floor tile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310511409.5A CN103588428B (en) | 2013-10-25 | 2013-10-25 | Utilize the formula and technique of waste or used plastics production floor tile |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103588428A true CN103588428A (en) | 2014-02-19 |
| CN103588428B CN103588428B (en) | 2018-03-06 |
Family
ID=50078793
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310511409.5A Active CN103588428B (en) | 2013-10-25 | 2013-10-25 | Utilize the formula and technique of waste or used plastics production floor tile |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103588428B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105645896A (en) * | 2015-12-31 | 2016-06-08 | 文登蓝岛建筑工程有限公司 | Floor tile prepared by using waste and old tyres and preparation method thereof |
| CN107531572A (en) * | 2015-05-08 | 2018-01-02 | 卡洛里·布斯 | The method of concrete is produced from discarded object and utilizes the concrete based on discarded object made from this method |
| CN110885216A (en) * | 2019-12-16 | 2020-03-17 | 西京学院 | Recycled PVC aggregate concrete and preparation method thereof |
| CN113698146A (en) * | 2021-07-16 | 2021-11-26 | 深圳市巨辉光子科技有限公司 | Environment-friendly composite brick adopting non-renewable resource particles for recycling |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1259497A (en) * | 1998-11-27 | 2000-07-12 | 侯凤洁 | Using waste plastics to produce light concrete construction material |
| CN1322688A (en) * | 2000-05-10 | 2001-11-21 | 章亮庄 | Making color paving tile by utilizing city domestic refuse |
| CN102010173A (en) * | 2010-11-15 | 2011-04-13 | 重庆大学 | Method for preparing heat insulation anti-cracking raw soil bricks |
| CN102219546A (en) * | 2011-04-15 | 2011-10-19 | 杜世永 | Preparation technology for slag foamed concrete block |
| CN102674764A (en) * | 2012-06-01 | 2012-09-19 | 重庆北足泡沫混凝土技术有限公司 | High water concrete for sidewalks and preparation method thereof |
-
2013
- 2013-10-25 CN CN201310511409.5A patent/CN103588428B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1259497A (en) * | 1998-11-27 | 2000-07-12 | 侯凤洁 | Using waste plastics to produce light concrete construction material |
| CN1322688A (en) * | 2000-05-10 | 2001-11-21 | 章亮庄 | Making color paving tile by utilizing city domestic refuse |
| CN102010173A (en) * | 2010-11-15 | 2011-04-13 | 重庆大学 | Method for preparing heat insulation anti-cracking raw soil bricks |
| CN102219546A (en) * | 2011-04-15 | 2011-10-19 | 杜世永 | Preparation technology for slag foamed concrete block |
| CN102674764A (en) * | 2012-06-01 | 2012-09-19 | 重庆北足泡沫混凝土技术有限公司 | High water concrete for sidewalks and preparation method thereof |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107531572A (en) * | 2015-05-08 | 2018-01-02 | 卡洛里·布斯 | The method of concrete is produced from discarded object and utilizes the concrete based on discarded object made from this method |
| CN105645896A (en) * | 2015-12-31 | 2016-06-08 | 文登蓝岛建筑工程有限公司 | Floor tile prepared by using waste and old tyres and preparation method thereof |
| CN110885216A (en) * | 2019-12-16 | 2020-03-17 | 西京学院 | Recycled PVC aggregate concrete and preparation method thereof |
| CN113698146A (en) * | 2021-07-16 | 2021-11-26 | 深圳市巨辉光子科技有限公司 | Environment-friendly composite brick adopting non-renewable resource particles for recycling |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103588428B (en) | 2018-03-06 |
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Effective date of registration: 20171108 Address after: Qingdao City, Shandong province 266033 Taiwan Liu Road No. 138 B Applicant after: Yang Gaolin Address before: 730600 No. three, 333 village, East Bay Village, East Bay Town, Jingyuan County, Gansu, Baiyin Applicant before: Hei Shengxian |
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Effective date of registration: 20180206 Address after: 266071 Shandong city of Qingdao province Hongkong City Road No. 32 floor 801-A room 8 Applicant after: Qingdao Huaren Technology Incubator Co., Ltd. Address before: Qingdao City, Shandong province 266033 Taiwan Liu Road No. 138 B Applicant before: Yang Gaolin |
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Effective date of registration: 20191022 Address after: 314500 Tongxiang, Zhejiang City Industrial Park, the town of Stephen Patentee after: Tongxiang Guangsheng Plastic Industry Co., Ltd. Address before: 266071 Shandong city of Qingdao province Hongkong City Road No. 32 floor 801-A room 8 Patentee before: Qingdao Huaren Technology Incubator Co., Ltd. |
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Address after: 314500 economic and Industrial Park, Yongxing North Road, zhouquan Town, Tongxiang City, Jiaxing City, Zhejiang Province Patentee after: Tongxiang Guangsheng Plastic Industry Co., Ltd Address before: 314500 Tongxiang, Zhejiang City Industrial Park, the town of Stephen Patentee before: Tongxiang Guangsheng Plastic Industry Co., Ltd. |
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| CP03 | Change of name, title or address |