CN103588037A - Cable divider double-disc automatic take-up device - Google Patents
Cable divider double-disc automatic take-up device Download PDFInfo
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- CN103588037A CN103588037A CN201310547698.4A CN201310547698A CN103588037A CN 103588037 A CN103588037 A CN 103588037A CN 201310547698 A CN201310547698 A CN 201310547698A CN 103588037 A CN103588037 A CN 103588037A
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Abstract
The invention discloses a cable divider double-disc automatic take-up device. The cable divider double-disc automatic take-up device comprises a paying off mechanism and a take-up mechanism which is arranged at the cable outlet end of the paying off mechanism. The take-up mechanism comprises two take-up discs and two electromagnetic clutches, and the two electromagnetic clutches are correspondingly in drive connection with the two take-up discs respectively and in drive connection with a take-up motor through a drive mechanism. According to the cable divider double-disc automatic take-up device, the two electromagnetic clutches which are in drive connection with the take-up motor to control the two take-up discs respectively, only one take-up disc moves at one time, after a preset condition is achieved, the two take-up discs are switched by switching the two electromagnetic clutches, and uninterrupted continuous operation is achieved. The cable divider double-disc automatic take-up device is simple in structure, convenient to control and capable of greatly improving working efficiency.
Description
Technical field
The present invention relates to a kind of cable separate machine double plate auto take-up.
Background technology
Cable separate machine is a kind of equipment that the finished product cable of having produced is divided into different length, and now to being generally cutting apart of cable to adopt single-deck take-up, time-consuming taking a lot of work not only, work efficiency reduces, therefore urgently develop a kind of device that can realize double plate take-up, to increase work efficiency.
Summary of the invention
The object of this invention is to provide a kind of cable separate machine double plate auto take-up, to solve the caused ineffective problem of single-deck take-up.
In order to realize above object, the technical solution adopted in the present invention is: a kind of cable separate machine double plate auto take-up, comprise the take-up mechanism that payingoff mechanism and leading-out terminal thereof are set, described take-up mechanism comprises two take-up reels and two magnetic clutchs that are in transmission connection corresponding to two take-up reels respectively, and described two magnetic clutchs are connected with a take-up motor-driven by transmission device.
Between described payingoff mechanism and take-up mechanism, be provided with meter-measuring device, this meter-measuring device comprises the set metering approach switch of meter counter and payingoff mechanism leading-out terminal corresponding position, the signal output part of described metering approach switch is connected with the signal input part of meter counter, and the control output end of meter counter is connected with a metering master cock.
Described metering approach switch is arranged at the setting position of a metering pinch roller, and this metering pinch roller is provided with the inductor corresponding with metering approach switch.
This double plate auto take-up also comprises double plate handover control system, and this control system comprises that time relay that string is provided with two setting-up time relays controls branch road, string and be provided with the time-out that suspends control relay and control the first take-up that branch road, string be provided with the first take-up starting relay and start the second take-up that branch road and string be provided with the second take-up starting relay and start branch road; On described pair of setting-up time relay, be connected with a contact switch that keeps the time-out control relay of mode of operation for controlling it; Described metering master cock is serially connected with to suspend and controls in branch road; Described the first take-up starts on branch road string also and is provided with contact switch of two setting-up time relays and a contact switch of the second take-up starting relay; Described the first take-up starts on branch road string also and is provided with contact switch of two setting-up time relays and a contact switch of the first take-up starting relay.
On described pair of setting-up time relay, be also connected with a reset switch, this reset switch stops for controlling take-up motor simultaneously.
The coil of described two magnetic clutchs is powered by a Switching Power Supply.
Cable separate machine double plate auto take-up of the present invention utilizes two magnetic clutchs that are connected with take-up motor-driven to control respectively two take-up reels, only has at one time a take-up reel action, after reaching and imposing a condition, by the switching of two magnetic clutchs, realize the switching of two take-up reels, and then realize two take-up reel alternations.This device is to upgrade on former single-deck is done the basis of rolling, simple in structure, and it is convenient to control, and has greatly improved work efficiency, a particularly long rice number rolling.
Utilize meter-measuring device to realize the length of cable metering of take-up, when reaching preseting length, two take-up reel switchover operations.
Utilize closing quotation handover control system to realize the switchover operation of two take-up reels, take meter counter and two setting-up time relay as controlling power element, control process is simple, easy and simple to handle.
Accompanying drawing explanation
Fig. 1 is structure principle chart of the present invention;
Fig. 2 is the schematic circuit diagram of double plate handover control system;
Fig. 3 is the feed circuit schematic diagram of magnetic clutch;
Fig. 4 is the schematic appearance of two setting-up time relays;
Fig. 5 is the elementary diagram of two setting-up time relays.
The specific embodiment
Below in conjunction with accompanying drawing and specific embodiment, the present invention is described further.
Be illustrated in figure 1 the structure principle chart of cable separate machine double plate auto take-up embodiment of the present invention, as seen from the figure, this device comprises payingoff mechanism and the set take-up mechanism of leading-out terminal thereof, take-up mechanism comprises two take-up reels (the first take-up reel 8, the second take-up reel 9) and two magnetic clutchs that are in transmission connection corresponding to two take-up reels (the first magnetic clutch 10, the second magnetic clutch 11) respectively, and two magnetic clutchs are in transmission connection by transmission device and a take-up motor 12.
The payingoff mechanism of the present embodiment comprises unwrapping wire motor 2 and the draw drum 1 being connected with its driving, and the leading-out terminal of draw drum is provided with the wire carrier 7 excessively of distinguishing corresponding two take-up reels, and the leading-out terminal of payingoff mechanism is provided with metering pinch roller 5.This payingoff mechanism also comprises a laying tension mechanism, this laying tension mechanism comprised the storage line tension wheel 3 arranging between guide wheel 15 and metering pinch roller 5, the rotating shaft of storage line tension wheel 3 is connected with a tension force potential device 4 by tension force fork, one end of this tension force fork and vertical being fixed together of rotating shaft of storing up line tension wheel 3, the other end and tension force potential device 4 are in transmission connection.In addition, also at tension force fork and the coupling end of storage line tension wheel, be provided with tension force counterweight 14.
Between payingoff mechanism and take-up mechanism, be provided with meter-measuring device, this meter-measuring device comprises the set metering approach switch 6 of meter counter and payingoff mechanism leading-out terminal corresponding position, the signal output part of metering approach switch is connected with the signal input part of meter counter, and the control output end of meter counter and a metering master cock A2(are as shown in Figure 2) be connected.The metering approach switch of the present embodiment is arranged at the setting position of metering pinch roller 5, and this metering pinch roller is provided with the inductor (not shown) corresponding with metering approach switch.
As shown in Figures 2 and 3, this double plate auto take-up also comprises double plate handover control system, on two bussed supply circuits of this control system, be respectively equipped with and control power circuit breaker QF1 and QF2, and on a bussed supply circuit, a DC24V Switching Power Supply A3 is set for the coil power supply to two magnetic clutchs, as shown in Figure 3 therein.
This control system comprises that on bussed supply circuit, connect one group controls branch road, is respectively time relay that string is provided with two setting-up time relay 1KT and controls branch road, string and be provided with the time-out that suspends control relay K2 and control the first take-up that branch road, string be provided with the first take-up starting relay K5 and start the second take-up that branch road and string be provided with the second take-up starting relay K6 and start branch road; On two setting-up time relay 1KT, be connected with a normally closed contact switch that keeps the time-out control relay K2 of mode of operation for controlling it; Metering master cock A2 is serially connected with to suspend and controls in branch road; The first take-up starts on branch road string also and is provided with normally closed contact switch of two setting-up time relay 1KT and a normally closed contact switch of the second take-up starting relay K6; The first take-up starts on branch road string also and is provided with open contact switch of two setting-up time relay 1KT and a normally closed contact switch of the first take-up starting relay K5.
On two setting-up time relay 1KT, be also connected with a reset switch S1, this reset switch stops for controlling take-up motor 12 simultaneously.
In addition, this control system also comprises that string is provided with the take-up start and stop branch road of take-up control relay K1, string is provided with the unwrapping wire start and stop branch road of unwrapping wire control relay K3, foot-operated control branch road and the one group of indicator lamp branch road that is provided with foot-operated switch and rides startup control relay K4 of going here and there; Take-up start and stop branch road is also serially connected with the i.e. reset switch of two setting-up time relays of stop button S1(), foot-operatedly start the open contact of control relay K4, suspend a normally closed contact of control relay K2, the foot-operated open contact that is also parallel with a start button S2 and take-up control relay K1 on control relay K4 that starts simultaneously; On unwrapping wire start and stop branch road, be also serially connected with an open contact of take-up control relay K1; On take-up operation indication branch road, be serially connected with an open contact of a corresponding run indicator 1H and take-up control relay K1; Take-up stops indicating and on branch road, is serially connected with a corresponding normally closed contact that stops indicator lamp 2H and take-up control relay K1; On first clutch indication branch road, be serially connected with an open contact of an indicator lamp 3H and the first take-up starting relay K5; On second clutch indication branch road, be serially connected with an open contact of an indicator lamp 4H and the second take-up starting relay K6.
In addition, as shown in Figure 3, in the supply line of the first magnetic clutch coil, be serially connected with an open contact of the first take-up starting relay K5, in the supply line of the second magnetic clutch coil, be serially connected with an open contact of the second take-up starting relay K6.
As shown in Figure 4 and Figure 5, two setting-up time relays of the present embodiment adopt the two repetitive cycling time relays of setting of JSS48A-S, it can preset T1, two time delay periods of T2, after switching on power, relay is first by preset T1 period trigger, with second of time point flicker, control relay be failure to actuate (release position) now; When reaching T1 preset value, control relay contact adhesive indication light, represent that control relay is in attracting state, T1 demonstration simultaneously disappears steady, and then relay is pressed the preset trigger of T2, when arriving T2 setting value, T2 and adhesive indicated number disappear surely simultaneously, trigger, control relay is again in release position, and relay will circulate according to preset delay value like this.When inputting reset signal (be about to pig-tail wire 1., 3. short circuit) in time delay process, relay will be got back to the initial condition of T1=0, and control relay is in release position; When inputting halt signal (be about to pig-tail wire 1., 4. short circuit) in time delay process, relay is by the mode of operation remaining on while suspending.In Fig. 4, P1 represents the adhesive indication of time relay contact, and P2 is that T2 shows, P3 is a second flicker indication, and P4 is that T1 shows, P5 is T1 set of time and choosing period of time, and P6 is T2 set of time and choosing period of time.In Fig. 5, No. 2 terminals are power supply negative terminal, are for No. 7 power positive end.
Before use, need first set T1 and the delay time of T2 period, the present embodiment is set T1=T2=3 second, and meter counter reset time is not more than the delay time of T1 and T2 period.The needs of controlling according to system, reasonably set time relay T1, the time value of T2 period, and the time-out of two setting-up time relays, reset are just can be achieved after meeting certain condition.
Principle of work of the present invention and process are as follows: the cable 13 on draw drum 1, under the driving of unwrapping wire motor 2, after guide wheel 15 and metering pinch roller 5, then passed through wire carrier 7 to first take-up reels 8 or the second take-up reel 9 carries out take-up.Metering approach switch 6 is as the instrument of metering length of cable, when take-up reel rotates, cable drives metering pinch roller 5 to rotate, after the metering signal that collects by metering approach switch 6 realize counting, when the setting value of meter counter equates with displayed value, the output relay action of meter counter, the two setting-up time relays of this signal control are realized and being suspended, and send a control signal, certainly, for this signal can be disappeared after arriving one section time at once, meter counter output need be set and automatically reset the time.
Double plate handover control system control principle of the present invention is as follows:
Initial condition: when power turn-on, the coil of two setting-up time relay 1KT obtains electric, 1KT first presses the preset time trigger of T1, and now meter counter does not also start counting, suspend not adhesive of control relay K2, a normally closed contact of K2 be connected to 1KT 1., 4. number terminals, realize 1KT and in the preset time, carried out time delay time-out at T1, the state of the T1 period time delay that makes 1KT in suspending, only when K2 adhesive, its normally closed contact disconnects, and could allow the time that T1 period of 1KT continues while suspending continue time delay.
1KT is halted state at initial condition, its normally closed contact is through the normally closed contact of the second take-up starting relay K6, make the coil of the first take-up starting relay K5 obtain electric, met and only had 1 take-up reel first to bring into operation, no matter that is to say which kind of situation, so long as power turn-on, must be the first magnetic clutch first electric work.
The first take-up reel switches to the second take-up reel: when initial condition, the first take-up starting relay K5 coil obtains electric, when stepping on foot-operated switch (or pressing start button S2), foot-operated startup control relay K4 adhesive, take-up start and stop relay K 1 coil obtains electric, the operation of take-up motor, 1H indicator lamp is bright simultaneously.
When the displayed value of meter counter equates with setting value, the output relay action of meter counter, suspend control relay K2 and obtain electric adhesive, take-up start and stop relay K 1 dead electricity, take-up motor is out of service, and 2H indicator lamp is bright, the normally closed contact of K2 disconnects simultaneously, make the time that T1 period of 1KT continues while suspending continue time delay, reaching T1 during preset time, the normally closed contact of 1KT disconnects, and then make the first take-up start K5 coil losing electricity, the first magnetic clutch dead electricity, the open contact of 1KT is closed, the second take-up starting relay K6 coil obtains electric, the second magnetic clutch obtains electric, realize the first take-up magnetic clutch to the switching of the second take-up magnetic clutch.
When the T1 of 1KT arrives the preset time, 1KT starts to be converted to T2 period state delay by T1 period state, and when there is no outward sign input, 1KT carries out time delay by the preset time of T2 period.
After meter counter output relay action a period of time (the present embodiment is 2～3 seconds), meter counter automatically resets, ready for starting to count again.
When 1KT is converted to T2 period time delay state by T1 period time delay state, meter counter resets and also carries out simultaneously, as long as set of time is best, 1KT is when T2 period state, K2 is dead electricity thereupon, the normally closed contact of K2 at once short circuit 1KT 1., 4. number terminals, realize the time-out of T2 period time delay state, make the second take-up starting relay K6 continue electricly, and then it is electric that the second magnetic clutch is obtained.
The second take-up reel switches to the first take-up reel: the second magnetic clutch obtains the electric operation that realizes the second take-up reel, while only having the displayed value that again occurs meter counter to equate with setting value, the T2 period time delay state of 1KT is switched to T1 period time delay state, realize the second magnetic clutch to the switching of the first magnetic clutch, so circulation, does not stop to realize circular flow as long as produce.
As long as each, start and step on foot-operated switch, can realize very easily operation; If occur, length on draw drum is not during required fixed length, press stop button S1, take-up motor is out of service, because the reset button S1 of stop button S1 and time relay 1KT is compound button, as long as press the button S1, time relay 1KT can reset, and running state gets back to initial condition, and take-up just brings into operation from the first take-up reel.
Claims (6)
1. a cable separate machine double plate auto take-up, it is characterized in that: comprise the take-up mechanism that payingoff mechanism and leading-out terminal thereof are set, described take-up mechanism comprises two take-up reels and two magnetic clutchs that are in transmission connection corresponding to two take-up reels respectively, and described two magnetic clutchs are connected with a take-up motor-driven by transmission device.
2. cable separate machine double plate auto take-up according to claim 1, it is characterized in that: between described payingoff mechanism and take-up mechanism, be provided with meter-measuring device, this meter-measuring device comprises the set metering approach switch of meter counter and payingoff mechanism leading-out terminal corresponding position, the signal output part of described metering approach switch is connected with the signal input part of meter counter, and the control output end of meter counter is connected with a metering master cock.
3. cable separate machine double plate auto take-up according to claim 2, is characterized in that: described metering approach switch is arranged at the setting position of a metering pinch roller, and this metering pinch roller is provided with the inductor corresponding with metering approach switch.
4. cable separate machine double plate auto take-up according to claim 1, it is characterized in that: this double plate auto take-up also comprises double plate handover control system, this control system comprises that time relay that string is provided with two setting-up time relays controls branch road, string and be provided with the time-out that suspends control relay and control the first take-up that branch road, string be provided with the first take-up starting relay and start the second take-up that branch road and string be provided with the second take-up starting relay and start branch road; On described pair of setting-up time relay, be connected with a contact switch that keeps the time-out control relay of mode of operation for controlling it; Described metering master cock is serially connected with to suspend and controls in branch road; Described the first take-up starts on branch road string also and is provided with contact switch of two setting-up time relays and a contact switch of the second take-up starting relay; Described the first take-up starts on branch road string also and is provided with contact switch of two setting-up time relays and a contact switch of the first take-up starting relay.
5. cable separate machine double plate auto take-up according to claim 4, is characterized in that: on described pair of setting-up time relay, be also connected with a reset switch, this reset switch stops for controlling take-up motor simultaneously.
6. cable separate machine double plate auto take-up according to claim 1, is characterized in that: the coil of described two magnetic clutchs is powered by a Switching Power Supply.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310547698.4A CN103588037B (en) | 2013-11-06 | 2013-11-06 | A kind of cable divider double-disc automatic take-up device |
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| CN201310547698.4A CN103588037B (en) | 2013-11-06 | 2013-11-06 | A kind of cable divider double-disc automatic take-up device |
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| CN103588037A true CN103588037A (en) | 2014-02-19 |
| CN103588037B CN103588037B (en) | 2016-06-29 |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103922192A (en) * | 2014-04-08 | 2014-07-16 | 河南省通信电缆有限公司 | Automatic take-up speed adjusting system of cable production line |
| CN104174697A (en) * | 2014-07-23 | 2014-12-03 | 贵州钢绳股份有限公司 | Wire collecting method of steel wire electroplating spool and device thereof |
| CN105173920A (en) * | 2015-09-17 | 2015-12-23 | 河南省通信电缆有限公司 | Take-up reel and cable splitting machine with take-up reel |
| CN105523431A (en) * | 2014-09-28 | 2016-04-27 | 天津市磊顺华制线有限公司 | Wire winding machine |
| CN106291846A (en) * | 2016-08-31 | 2017-01-04 | 河南省通信电缆有限公司 | Covered wire cable separate machine PLC control system |
| CN106516880A (en) * | 2017-01-10 | 2017-03-22 | 北京天马起重吊索具有限责任公司 | Lifting belt core penetrating machine |
| CN108423482A (en) * | 2017-08-03 | 2018-08-21 | 东华大学 | A kind of fully automatic high-speed reel |
| CN108946307A (en) * | 2018-06-25 | 2018-12-07 | 江苏沪越机械设备有限公司 | A kind of two-sided admission machine |
| CN109969868A (en) * | 2017-12-27 | 2019-07-05 | 核工业西南物理研究院 | The intelligent system apptss of take-up in a kind of production of electric wire |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103922192A (en) * | 2014-04-08 | 2014-07-16 | 河南省通信电缆有限公司 | Automatic take-up speed adjusting system of cable production line |
| CN104174697A (en) * | 2014-07-23 | 2014-12-03 | 贵州钢绳股份有限公司 | Wire collecting method of steel wire electroplating spool and device thereof |
| CN105523431A (en) * | 2014-09-28 | 2016-04-27 | 天津市磊顺华制线有限公司 | Wire winding machine |
| CN105173920A (en) * | 2015-09-17 | 2015-12-23 | 河南省通信电缆有限公司 | Take-up reel and cable splitting machine with take-up reel |
| CN106291846A (en) * | 2016-08-31 | 2017-01-04 | 河南省通信电缆有限公司 | Covered wire cable separate machine PLC control system |
| CN106291846B (en) * | 2016-08-31 | 2022-11-22 | 郑州天河通信科技有限公司 | PLC control system of rubber-insulated-wire optical cable cutting machine |
| CN106516880A (en) * | 2017-01-10 | 2017-03-22 | 北京天马起重吊索具有限责任公司 | Lifting belt core penetrating machine |
| CN108423482A (en) * | 2017-08-03 | 2018-08-21 | 东华大学 | A kind of fully automatic high-speed reel |
| CN109969868A (en) * | 2017-12-27 | 2019-07-05 | 核工业西南物理研究院 | The intelligent system apptss of take-up in a kind of production of electric wire |
| CN108946307A (en) * | 2018-06-25 | 2018-12-07 | 江苏沪越机械设备有限公司 | A kind of two-sided admission machine |
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| CN103588037B (en) | 2016-06-29 |
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Effective date of registration: 20180418 Address after: 450100 Xingyang, Henan, Zheng Road, No. 3, No. Co-patentee after: Zhengzhou Tianhe Communication Technology Co., Ltd. Patentee after: Henan Communication Cable Co., Ltd. Co-patentee after: Zhonglian optical fiber optic cable Henan Co., Ltd. Address before: 450100 Xingyang, Henan, Zheng Road, No. 3, No. Patentee before: Henan Communication Cable Co., Ltd. |
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Effective date of registration: 20201125 Address after: 450100 the southeast side of the intersection between Jingcheng road and 310 National Road, Xingyang, Zhengzhou, Henan. Patentee after: ZHENGZHOU TIANHE COMMUNICATION TECHNOLOGY Co.,Ltd. Address before: 450100 No. 3 Zheng Road, Xingyang City, Henan, Zhengzhou Patentee before: HENAN COMMUNICATION CABLE Co.,Ltd. Patentee before: ZHENGZHOU TIANHE COMMUNICATION TECHNOLOGY Co.,Ltd. Patentee before: Zhonglian optical fiber optic cable Henan Co.,Ltd. |
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