CN103588023A - Inverted take-up machine for production line for copper alloy through ground wires - Google Patents

Inverted take-up machine for production line for copper alloy through ground wires Download PDF

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Publication number
CN103588023A
CN103588023A CN201310489497.3A CN201310489497A CN103588023A CN 103588023 A CN103588023 A CN 103588023A CN 201310489497 A CN201310489497 A CN 201310489497A CN 103588023 A CN103588023 A CN 103588023A
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CN
China
Prior art keywords
take
rotating shaft
bearing
brake
driver train
Prior art date
Application number
CN201310489497.3A
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Chinese (zh)
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CN103588023B (en
Inventor
陈树林
季通亮
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南通昱品通信科技有限公司
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Priority to CN201310489497.3A priority Critical patent/CN103588023B/en
Publication of CN103588023A publication Critical patent/CN103588023A/en
Application granted granted Critical
Publication of CN103588023B publication Critical patent/CN103588023B/en

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Abstract

The invention relates to an inverted take-up machine for a production line for copper alloy through ground wires. The inverted take-up machine is characterized by comprising rails, a take-up vehicle, a take-up stand, a driving mechanism and a brake assembly. Front stops and rear stops are respectively arranged at the front ends and the rear ends of the rails; two pairs of guide wheels which are arranged on the rails are mounted below a bottom plate of the take-up vehicle; the lower end surface of a plate of the take-up stand is mounted in the middle of the bottom plate of the take-up vehicle via a rotary support assembly, the take-up stand is driven by the driving mechanism, and the brake assembly is further arranged on the take-up vehicle. The inverted take-up machine has the advantages that the take-up stand can be driven by the driving mechanism to rotate and actively take up wires, a multi-step rotary shaft A, a bearing block and corresponding bearings are combined with one another to form the rotary support assembly, accordingly, a stable and reliable supporting effect can be realized, the inverted take-up machine can run stably in rotation procedures, the wires can be prevented from being broken due to jamming, scrapping of broken copper alloy through ground wires can be prevented, and the qualified rate of products and the resource utilization rate can be increased.

Description

One Albatra metal-Through ground wire manufacturing line wire-winding up machine
Technical field
The present invention relates to an Albatra metal-Through ground wire manufacturing equipment, particularly an Albatra metal-Through ground wire manufacturing line wire-winding up machine.
Background technology
Through ground wire is the common ground line of high ferro electrified railway equipment along the line, the earthing potential that can guarantee Along Railway signal transmission apparatus at any time, anywhere all equates, so the reliability of its properties of product and quality plays a very important role safely railway operation.
The railway run-through ground line that railway interests was used is in the past the sheath copper stranded conductor Through ground wire adopting, at the plumbous cover of copper stranded conductor outer cladding one deck, utilize plumbous electric conductivity and Corrosion resistance can meet the grounding requirement of ground wire, but As time goes on, to soil and water, all can cause larger pollution, so lead sheath railway run-through ground line is eliminated gradually.Copper alloy Through ground wire adopts the copper alloy that contains aluminium as copper stranded conductor sheath, it can meet Through ground wire electric conductivity, Corrosion resistance energy and environmental-protecting performance requirement simultaneously, and there is higher mechanical characteristics, meet the requirement of common railway and special line for passenger trains signal system integrated ground completely, guarantee the safe and reliable of ground system, therefore progressively substitute lead sheath railway run-through ground line.
Copper alloy Through ground wire during fabrication,, then welds the longitudinal seam of copper alloy by the form of argon arc welding at the coated layer of copper alloy in copper stranded conductor surface by vertical packet technology, then guarantees that through several drawing copper alloy sheath is fitted in copper stranded conductor surface; After the product of producing annealed, polishing again, after-combustion, can obtain copper alloy Through ground wire product.
The admission machine of copper alloy Through ground wire manufacturing line is for being wound into copper alloy Through ground wire volume by the copper alloy Through ground wire after annealing, polishing, to transport and deposit.Traditional copper alloy Through ground wire manufacturing line admission machine adopts driving lever to drive, and moment is large, is difficult for one heart, usually there will be stuck, broken string phenomenon.And because railway run-through ground line product cut lengths is 2000m or 2000m multiple length, therefore the copper alloy Through ground wire after broken string causes and scraps, waste a large amount of manpower and materials, cause the waste of efficient resource.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of copper alloy Through ground wire manufacturing line wire-winding up machine simple in structure, easy to use.
For solving the problems of the technologies described above, technical scheme of the present invention is: an Albatra metal-Through ground wire manufacturing line wire-winding up machine, and its innovative point is: comprise track, take up reel, take-up bin, driver train and brake assemblies;
Pair of tracks, the front-end and back-end of track are respectively arranged with forward and backward spacing;
One take up reel, take up reel comprises base plate, guide wheel, handspike, and two pairs of guide wheels that fall are in orbit installed in base plate below, and handspike is installed in one end of base plate;
One take-up bin, consists of horizontally disposed flitch center mounting sleeve, and the flitch lower surface of take-up bin is arranged on take up reel base plate middle part by pivoting support assembly, and pivoting support assembly has a vertically disposed rotating shaft A; Described pivoting support assembly comprises bearing seat, rotating shaft A, upper angular contact ball bearing, surface bearing, lower angular contact ball bearing, bearing seat arranges a vertical through hole with many steps, and described bearing seat top reduces to set gradually First terrace, second step face and the 3rd step surface from top to bottom step by step by vertical through hole aperture; The aperture of bearing seat bottom by vertical through hole increases step by step and sets gradually the 4th step surface and the 5th step surface from top to bottom; The bottom of described rotating shaft A reduces to set gradually the 6th step surface and the 7th step surface from top to bottom step by step by external diameter; The outer ring of upper angular contact ball bearing is by first step surface bearing, and the inner ring of upper contact ball bearing is sleeved on outside the rotating shaft A of the 6th step surface top; The seat ring of surface bearing is supported by the 3rd step surface, and the blowout patche of surface bearing is sleeved on outside the rotating shaft A of the 6th step surface below, and the 6th step surface of rotating shaft A is close to blowout patche upper surface; It is upper that the inner ring of lower angular contact ball bearing is sleeved on the rotating shaft A of the 7th step surface below, and supported by the axle end baffle plate being connected and fixed with rotating shaft A lower surface, and the outer ring upper surface of lower angular contact ball bearing props up the 5th step surface;
One driver train, comprise driver train erecting frame, reductor, drive motor, driver train erecting frame is arranged on take up reel base plate away from one end, reductor and drive motor are installed on driver train erecting frame, reductor has an input shaft and a vertically disposed output shaft, described input shaft is connected with drive motor, and output shaft is connected with rotating shaft A by chain gear;
One brake assemblies, comprise brake frame, spacing and brake pedal plate brakes, brake frame is connected and composed by lever by two brake lever that be arranged in parallel in the horizontal direction and rotating shaft B two ends, rotating shaft B vertical with track bearing of trend and and base plate hinged, the middle part of two levers is connected with rotating shaft B two ends, the front end of two levers is connected with brake lever two ends, and the end of two levers is installed respectively a brake pedal plate; Braking spacing is welding otic placode in orbit, and otic placode has an opening upward, and brake is installed on track on forward and backward non-guide wheel moving area between spacing.
Preferably, on the base plate of described driver train erecting frame below, a pair of and adjusting guide rail parallel track is installed, the bottom of driver train erecting frame is drilled with two pairs along the waist-shaped hole that regulates guide rail bearing of trend to arrange, driver train erecting frame is connected and fixed with regulating guide rail by the bolt through waist-shaped hole, regulate guide rail to be fixed with adjusting bolt adapter plate near one end of take-up bin, horizontally disposed adjusting bolt is threaded on this adjusting bolt adapter plate.
Preferably, described brake is spacing is arranged on the side near front limit, and brake confined planes backward a spacing side guiding surface is set.
The invention has the advantages that: take-up bin drives to rotate by driver train and carries out active take-up, the defect of avoiding driving lever to drive; Simultaneously, between take-up bin and take up reel base plate, pivoting support assembly is set, this pivoting support assembly adopts many steps rotating shaft A, bearing seat and corresponding bearing to combine, supporting is stable, reliable, in rotation process, operate steadily, avoid the stuck broken string that causes, avoid the copper alloy Through ground wire after broken string to cause and scrap, improve qualification rate and the resource utilization of product.Take up reel can move in orbit, to adapt to the requirement of copper alloy Through ground wire production technology, and when carrying out rolling, by brake assemblies, rolling car is fixed.
Accompanying drawing explanation
Fig. 1 is copper alloy Through ground wire manufacturing line wire-winding up machine front view of the present invention.
Fig. 2 is copper alloy Through ground wire manufacturing line wire-winding up machine birds-eye view of the present invention.
Fig. 3 is pivoting support unit construction schematic diagram in the present invention.
Fig. 4 is bottom bracket structural representation of the present invention.
Fig. 5 is shaft A structural representation of the present invention.
Fig. 6 is partial schematic diagram in the present invention.
The specific embodiment
Embodiment
Refer to Fig. 1,2, the present invention has disclosed an Albatra metal-Through ground wire manufacturing line wire-winding up machine, comprises track, take up reel, take-up bin, driver train and brake assemblies;
Pair of tracks 1, the front-end and back-end of track 1 are respectively arranged with front limit 2, rear spacing 3, and wherein, the arc matching with guide wheel is arranged in front limit 2 and rear spacing 3 inner side.
One take up reel, take up reel comprises base plate 4, guide wheel 5, handspike 6, and two pairs of guide wheels 5 that drop on track 1 are installed in base plate 4 belows, and handspike 6 is installed in one end of base plate 4.
One take-up bin 7, consists of horizontally disposed flitch center mounting sleeve, and the flitch lower surface of take-up bin 7 is arranged on take up reel base plate 4 middle parts by pivoting support assembly 8, and pivoting support assembly 8 has a vertically disposed rotating shaft A81.
Concrete: as shown in Fig. 3 ~ 5, pivoting support assembly comprises bearing seat 82, rotating shaft A81, upper angular contact ball bearing 83, surface bearing 84, lower angular contact ball bearing 85.
Bearing seat 82 arranges a vertical through hole with many steps, and bearing seat 82 tops reduce to set gradually First terrace 82a, second step face 82b and the 3rd step surface 82c from top to bottom step by step by vertical through hole aperture; The aperture of bearing seat 82 bottoms by vertical through hole increases step by step and sets gradually the 4th step surface 82d and the 5th step surface 82e from top to bottom.
The bottom of rotating shaft A81 reduces to set gradually the 6th step surface 81a and the 7th step surface 81b from top to bottom step by step by external diameter.
The outer ring of upper angular contact ball bearing 83 is supported by First terrace 82a, and the inner ring of upper contact ball bearing 83 is sleeved on outside the rotating shaft A81 of the 6th step surface 81a top; The seat ring of surface bearing 84 is supported by the 3rd step surface 82c, and the blowout patche of surface bearing 84 is sleeved on outside the rotating shaft A81 of the 6th step surface 81a below, and the 6th step surface 81a of rotating shaft A81 is close to blowout patche upper surface; It is upper that the inner ring of lower angular contact ball bearing 85 is sleeved on the rotating shaft A81 of the 7th step surface 81b below, and by axle end baffle plate 86 supportings that are connected and fixed with rotating shaft A81 lower surface, the outer ring upper surface of lower angular contact ball bearing 85 props up the 5th step surface 81a.
One driver train, comprise driver train erecting frame 9, reductor 10, drive motor 11, driver train erecting frame 9 is arranged on take up reel base plate 4 away from one end, reductor 10 and drive motor 11 are installed on driver train erecting frame 9, reductor 10 has an input shaft and a vertically disposed output shaft, described input shaft is connected with drive motor 11, and output shaft is connected with rotating shaft A81 by chain gear 12.
As more particular embodiment of the present invention:
As shown in Figure 6, the a pair of adjusting guide rail 13 parallel with track 1 is installed on the base plate 4 of driver train erecting frame 9 belows, the bottom of driver train erecting frame 9 is drilled with two pairs along the waist-shaped hole that regulates guide rail 13 bearing of trends to arrange, driver train erecting frame 9 is connected and fixed with regulating guide rail 13 by the bolt 14 through waist-shaped hole, regulate guide rail 13 to be fixed with adjusting bolt adapter plate 15 near one end of take-up bin 7, horizontally disposed adjusting bolt 16 is threaded on this adjusting bolt adapter plate 15.
One brake assemblies, comprise brake frame, brake spacing 17 and brake pedal plate 18, brake frame is connected and composed by lever 21 by two brake lever that be arranged in parallel in the horizontal direction 19 and rotating shaft B20 two ends, rotating shaft B20 is vertical with track bearing of trend and hinged with base plate 4, the middle part of two levers 21 is connected with rotating shaft B20 two ends, the front end of two levers 21 is connected with brake lever 19 two ends, and the end of two levers 21 is installed respectively a brake pedal plate 18.Braking spacing 17 is welding otic placode in orbit, and otic placode has an opening upward, brakes on the spacing 17 non-guide wheel moving areas that are arranged between front limit 2 on track, rear spacing 3.
As more particular embodiment of the present invention: spacing 17 sides that are arranged near front limit of braking, and brake and spacing 17 towards a rear spacing side, guiding surface is set.
Principle of work:
Before work, by handspike, dragging take up reel direction along ng a path moves, after take up reel is near control position, operating personal is stepped in advance brake pedal plate and is kept, utilize lever to lift brake lever, when brake lever moves to behind the spacing top of brake, put down stretcher, brake lever is fallen in the spacing opening making progress of brake, and then locking take up reel; Take up reel also can, by after brake assemblies release, move, so that the requirement of copper alloy Through ground wire production technology in orbit.
During take-up, after drive motor slows down by reductor, utilize chain gear to drive take-up bin to rotate; When take-up bin rotates, pivoting support assembly adopts many steps rotating shaft A, bearing seat and corresponding bearing to combine, supporting is stable, reliable, in rotation process, operate steadily, avoid the stuck broken string that causes, avoid the copper alloy Through ground wire after broken string to cause and scrap, improve qualification rate and the resource utilization of product.

Claims (3)

1. an Albatra metal-Through ground wire manufacturing line wire-winding up machine, is characterized in that: comprise track, take up reel, take-up bin, driver train and brake assemblies;
Pair of tracks, the front-end and back-end of track are respectively arranged with forward and backward spacing;
One take up reel, take up reel comprises base plate, guide wheel, handspike, and two pairs of guide wheels that fall are in orbit installed in base plate below, and handspike is installed in one end of base plate;
One take-up bin, consists of horizontally disposed flitch center mounting sleeve, and the flitch lower surface of take-up bin is arranged on take up reel base plate middle part by pivoting support assembly, and pivoting support assembly has a vertically disposed rotating shaft A; Described pivoting support assembly comprises bearing seat, rotating shaft A, upper angular contact ball bearing, surface bearing, lower angular contact ball bearing, bearing seat arranges a vertical through hole with many steps, and described bearing seat top reduces to set gradually First terrace, second step face and the 3rd step surface from top to bottom step by step by vertical through hole aperture; The aperture of bearing seat bottom by vertical through hole increases step by step and sets gradually the 4th step surface and the 5th step surface from top to bottom; The bottom of described rotating shaft A reduces to set gradually the 6th step surface and the 7th step surface from top to bottom step by step by external diameter; The outer ring of upper angular contact ball bearing is by first step surface bearing, and the inner ring of upper contact ball bearing is sleeved on outside the rotating shaft A of the 6th step surface top; The seat ring of surface bearing is supported by the 3rd step surface, and the blowout patche of surface bearing is sleeved on outside the rotating shaft A of the 6th step surface below, and the 6th step surface of rotating shaft A is close to blowout patche upper surface; It is upper that the inner ring of lower angular contact ball bearing is sleeved on the rotating shaft A of the 7th step surface below, and supported by the axle end baffle plate being connected and fixed with rotating shaft A lower surface, and the outer ring upper surface of lower angular contact ball bearing props up the 5th step surface;
One driver train, comprise driver train erecting frame, reductor, drive motor, driver train erecting frame is arranged on take up reel base plate away from one end, reductor and drive motor are installed on driver train erecting frame, reductor has an input shaft and a vertically disposed output shaft, described input shaft is connected with drive motor, and output shaft is connected with rotating shaft A by chain gear;
One brake assemblies, comprise brake frame, spacing and brake pedal plate brakes, brake frame is connected and composed by lever by two brake lever that be arranged in parallel in the horizontal direction and rotating shaft B two ends, rotating shaft B vertical with track bearing of trend and and base plate hinged, the middle part of two levers is connected with rotating shaft B two ends, the front end of two levers is connected with brake lever two ends, and the end of two levers is installed respectively a brake pedal plate; Braking spacing is welding otic placode in orbit, and otic placode has an opening upward, and brake is installed on track on forward and backward non-guide wheel moving area between spacing.
2. copper alloy Through ground wire manufacturing line wire-winding up machine according to claim 1, it is characterized in that: on the base plate of described driver train erecting frame below, a pair of and adjusting guide rail parallel track is installed, the bottom of driver train erecting frame is drilled with two pairs along the waist-shaped hole that regulates guide rail bearing of trend to arrange, driver train erecting frame is connected and fixed with regulating guide rail by the bolt through waist-shaped hole, regulate guide rail to be fixed with adjusting bolt adapter plate near one end of take-up bin, horizontally disposed adjusting bolt is threaded on this adjusting bolt adapter plate.
3. copper alloy Through ground wire manufacturing line wire-winding up machine according to claim 1, is characterized in that: the spacing side being arranged near front limit of described brake, and brake confined planes backward a spacing side guiding surface is set.
CN201310489497.3A 2013-10-18 2013-10-18 Inverted take-up machine for production line for copper alloy through ground wires CN103588023B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310489497.3A CN103588023B (en) 2013-10-18 2013-10-18 Inverted take-up machine for production line for copper alloy through ground wires

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310489497.3A CN103588023B (en) 2013-10-18 2013-10-18 Inverted take-up machine for production line for copper alloy through ground wires

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CN103588023A true CN103588023A (en) 2014-02-19
CN103588023B CN103588023B (en) 2015-07-08

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0351777A1 (en) * 1988-07-22 1990-01-24 Alcatel Cable Device for automatically winding a cable or a wire on a spool
CN200978161Y (en) * 2006-11-02 2007-11-21 重庆信威通信技术有限责任公司 Cable wire-rewinding machine
CN201538612U (en) * 2009-10-19 2010-08-04 南京诺尔泰复合材料设备制造有限公司 Movable machine for winding carbon fiber composite conductor core
CN201686342U (en) * 2010-04-06 2010-12-29 宝鸡石油钢管有限责任公司 Coiled tubing coiling machine
CN203545309U (en) * 2013-10-18 2014-04-16 南通昱品通信科技有限公司 Inverted wire winding machine for use on production line of copper alloy through ground wire

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0351777A1 (en) * 1988-07-22 1990-01-24 Alcatel Cable Device for automatically winding a cable or a wire on a spool
CN200978161Y (en) * 2006-11-02 2007-11-21 重庆信威通信技术有限责任公司 Cable wire-rewinding machine
CN201538612U (en) * 2009-10-19 2010-08-04 南京诺尔泰复合材料设备制造有限公司 Movable machine for winding carbon fiber composite conductor core
CN201686342U (en) * 2010-04-06 2010-12-29 宝鸡石油钢管有限责任公司 Coiled tubing coiling machine
CN203545309U (en) * 2013-10-18 2014-04-16 南通昱品通信科技有限公司 Inverted wire winding machine for use on production line of copper alloy through ground wire

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Address after: 226000 No. 5 Zhongtian Road, Nantong economic and Technological Development Zone, Jiangsu, Nantong

Patentee after: Zhong Tianyu product Science and Technology Ltd.

Address before: 226000 No. 5 Zhongtian Road, Nantong economic and Technological Development Zone, Jiangsu, Nantong

Patentee before: Nantong Yupin Communication Technology Co.,Ltd.

Address after: 226000 No. 5 Zhongtian Road, Nantong economic and Technological Development Zone, Jiangsu, Nantong

Patentee after: Zhong Tianyu product Science and Technology Ltd.

Address before: 226000 No. 5 Zhongtian Road, Nantong economic and Technological Development Zone, Jiangsu, Nantong

Patentee before: Nantong Yupin Communication Technology Co.,Ltd.

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20200401

Address after: 226000 No. 5 Zhongtian Road, Nantong economic and Technological Development Zone, Jiangsu

Patentee after: ZHONGTIAN INTELLIGENT EQUIPMENT Co.,Ltd.

Address before: 226000 No. 5 Zhongtian Road, Nantong economic and Technological Development Zone, Jiangsu, Nantong

Patentee before: ZT YUPIN TECHNOLOGY Co.,Ltd.