CN103586350A - 一种冲孔翻孔落料连续模具 - Google Patents
一种冲孔翻孔落料连续模具 Download PDFInfo
- Publication number
- CN103586350A CN103586350A CN201310569189.1A CN201310569189A CN103586350A CN 103586350 A CN103586350 A CN 103586350A CN 201310569189 A CN201310569189 A CN 201310569189A CN 103586350 A CN103586350 A CN 103586350A
- Authority
- CN
- China
- Prior art keywords
- hole flanging
- die
- punching hole
- continuous mould
- mould according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004080 punching Methods 0.000 title claims abstract description 23
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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[C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 2
- 210000001699 lower leg Anatomy 0.000 description 2
- 239000003607 modifier Substances 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/021—Control or correction devices in association with moving strips
- B21D43/023—Centering devices, e.g. edge guiding
Abstract
本发明涉及一种冲孔翻孔落料连续模具,包括上模板、凸模和下模板,其特征在于:在上模板上固定有凸模固定板、压料板,所述凸模压入凸模固定板内,在所述固定板和压料板之间放置弹簧,在所述压料板中设置有导正针;在所述下模板上固定有凹模和导料板,在所述凹模上设置有侧刃、步距定位块、浮升梢、初始定位销和冲孔翻孔落料型腔。本发明采用通用设备生产,大大降低设备投资成本,提高设备的利用率,能大大提高工作效率及产品精度。
Description
一种冲孔翻孔落料连续模具
技术领域
[0001] 本发明涉及一种模具,具体涉及一种冲孔翻孔落料连续模具。
背景技术
[0002]目前国内对于线卡的生产,普遍采用落料和冲孔两套单冲模,其缺点是:1)占用设备,设备利用率低,效率低,成本高;2)工件对同轴度、精度等要求高难以达到要求;3)操作时需增加一名工人,更换模具调试周期长。
发明内容
[0003] 本发明克服了现有技术的不足,提出了一种冲孔翻孔落料连续模具,该模具在落料冲孔这个领域内可通用,占地面积小,模具成本低,工作效率高;产品质量好,角度稳定实用。
[0004] 本发明的技术方案为:一种冲孔翻孔落料连续模具,包括上模板、凸模和下模板,在上模板上固定有凸模固定板、压料板,所述凸模压入凸模固定板内,在所述凸模固定板和压料板之间放置弹簧,在所述压料板中设置有导正针;在所述下模板上固定有凹模和导料板,在所述凹模上设置有侧刃、步距定位块、浮升梢、初始定位销和冲孔翻孔落料型腔。
[0005] 模具上模板、下模板、凸模固定板和压料板用45#碳结钢板,经调质处理以达到理想机械性能;凹模和凸模采用Crl2MoV,热处理硬度HRC58-62,硬度高,具有一定的韧性和较高的耐摩擦性,剪切时锋利,毛刺小,工件质量高。
[0006] 本发明具有如下有益效果:
I)本发明能大大提高工作效率及产品精度。
[0007] 2)采用通用设备生产,大大降低设备投资成本,提高设备的利用率。
[0008] 3)模具采用侧刃定位,可控制送料步距,保证工件的精度。
[0009] 4)本发明所述结构做出的产品质量好,采用冲孔翻孔落料三工位的连续结构,能极大地提高产品质量和生产效率。
附图说明
[0010] 以下结合附图和具体实施方式进一步说明本发明。
[0011] 图1为本发明的主视结构示意图。
[0012] 图2为本发明俯视结构示意图。
[0013] 图中,1.模柄;2.弹簧;3.上模板;4.凸模固定板;5.压料板;6.浮升梢;7.凹模;8.下模板;9.导柱导套;10.导料板;11.初始定位销;12.侧刃;13.步距定位块。
具体实施方式
[0014] 以下结合附图进一步说明,并非限制本发明所涉及的范围。
[0015] 参见图1和图2所示,本发明包括上模板3、凸模和下模板8,在上模板3上固定有模柄1、弹簧2、凸模固定板4、压料板5,在所述固定板中固定凸模,在所述下模板8上设置有浮升梢6、凹模7和导料板10,在所述凹模7上设置有初始定位销11、侧刃12和步距定位块13。导柱导套9设置在上模板3上,工作时,把工件放入两个导料板10之间,并往前推至初始定位销11处,上模压入时,冲孔完成;工件向前推动至步距定位块13处,恰好是一个步距,上模再次压入时,完成翻孔工序,工件继续前进一个步距,完成落料工序,至此打出合格的产品。
[0016] 本发明模具上模板3、下模板8、凸模固定板4和压料板5用45#碳结钢板,经调质处理以达到理想机械性能;凹模7和凸模采用Crl2MoV,热处理硬度HRC58-62,硬度高,具有一定的韧性和较高的耐摩擦性,剪切时锋利,毛刺小,工件质量高。
Claims (9)
1.一种冲孔翻孔落料连续模具,包括上模板、凸模和下模板,其特征在于:在上模板上固定有凸模固定板、压料板,所述凸模压入凸模固定板内,在所述凸模固定板和压料板之间放置弹簧,在所述压料板中设置有导正针;在所述下模板上固定有凹模和导料板,在所述凹模上设置有侧刃、步距定位块、浮升梢、初始定位销和冲孔翻孔落料型腔。
2.根据权利要求1所述的冲孔翻孔落料连续模具,其特征在于:上模板、下模板、凸模固定板和压料板用45#碳结钢板。
3.根据权利要求1所述的冲孔翻孔落料连续模具,其特征在于:凹模和凸模采用Crl2MoV,热处理硬度HRC58-62,硬度高。
4.根据权利要求1所述的冲孔翻孔落料连续模具,其特征在于:所述导正针便于导正定位。
5.根据权利要求1所述的冲孔翻孔落料连续模具,其特征在于:所述侧刃、步距定位块便于准确定位。
6.根据权利要求1所述的冲孔翻孔落料连续模具,其特征在于:所述浮升梢便于送料。
7.根据权利要求1所述的冲孔翻孔落料连续模具,其特征在于:所述始定位销便于工件初始定位。
8.根据权利要求1所述的冲孔翻孔落料连续模具,其特征在于:所述导料板便于导料和送料。
9.根据权利要求1所述的冲孔翻孔落料连续模具,其特征在于:导柱导套便于模具工作时导正定位。
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