CN103571975B - White granulated sugar vibrated fluidized bed - Google Patents
White granulated sugar vibrated fluidized bed Download PDFInfo
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- CN103571975B CN103571975B CN201310447555.6A CN201310447555A CN103571975B CN 103571975 B CN103571975 B CN 103571975B CN 201310447555 A CN201310447555 A CN 201310447555A CN 103571975 B CN103571975 B CN 103571975B
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- white sugar
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- fluidized bed
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- vibrated fluidized
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Abstract
The invention discloses a white granulated sugar vibrated fluidized bed. The white granulated sugar vibrated fluidized bed comprises a main machine box, a vibration motor and a macroporous plate and a seashell-type pore plate, wherein the main machine box is of a hollow structure with a ventilation cavity, and a vibration bed is arranged at the upper part of the main machine box; the vibration motor is used for driving the vibration bed to vibrate in an upper and down slant direction, and the slant direction is the white granulated sugar advancing direction; the macroporous plate is arranged on the vibration bed and vibrates along with the vibration bed under the driving of the vibration bed, and multiple straight-through holes are formed in the macroporous plate and are communicated with the ventilation cavity; the seashell-type pore plate is arranged on the macroporous plate, multiple seashell-shaped raised seashell through holes are formed in the seashell-type pore plate and are two groups of seashell-shaped through holes which are arranged in a staggering manner, and the opening directions of the seashell-shaped through holes are vertical to each other; white granulated sugar to be fluidized is fed into the seashell-type pore plate. Materials in the white granulated sugar vibrated fluidized bed are at good mixing and boiling state under the effect of wind power, and as vertical surfaces are not provided with openings, the materials are unlikely to block the openings and leak below the bed.
Description
Technical field
The present invention relates to the production technology of white sugar, particularly relate to a kind of white sugar vibrated fluidized bed.
Background technology
In the production technique of white sugar, the white sugar of high temperature and high humidity needs to carry out cooling and drying treatment.For this reason, someone has invented vibra fluidized bed drying cooler, its principle of work is as follows: produce exciting force by the vibrating motor being suspended on main frame both sides, material is bounded forward along on orifice plate, air-flow crosses orifice plate and material bed from the sagging direct puncture of orifice plate, make material be uniform fluidized state under vibration and air-flow dual function, according to by the difference (hot blast or cold wind) of gas flow temperature, the drying to white sugar material, cooling operation can be realized.
But this vibrated fluidized bed has hole due to bottom, easily makes white sugar spill, causes damage.
Summary of the invention
For above-mentioned defect, and in order to some other object, the invention provides and a kind ofly can effectively prevent from revealing and the clean white sugar vibrated fluidized bed of health.
The invention provides a kind of white sugar vibrated fluidized bed, wherein, comprising:
Mainframe box, it is the hollow structure with vented cavity, and the top of mainframe box is provided with vibrating bed;
Vibrating motor, the direction vibration that it drives vibrating bed vertically to tilt, wherein vergence direction is the direction that white sugar material is advanced;
Macroporous plate, it is arranged on vibrating bed, and along with vibrating bed vibration under the drive of vibrating bed, and macroporous plate is provided with multiple straight-through through hole, described straight-through through hole is all communicated with vented cavity;
Shell type orifice plate, it is arranged on macroporous plate, described shell type orifice plate is provided with the shell through hole of multiple conchoidal protuberance, and these shell through holes is divided into the shell through hole that two of arrangement interlaced with each other groups of opening directions are vertical;
Wherein, fluidisation high temperature white sugar is treated by feeding on shell type orifice plate.
Preferably, in described white sugar vibrated fluidized bed, the opening direction of a group in the shell through hole that two groups of opening directions are vertical becomes clockwise miter angle with the direction that white sugar material is advanced; And the opening direction of another group becomes counterclockwise miter angle with the direction that white sugar material is advanced.
Preferably, in described white sugar vibrated fluidized bed, the side of described mainframe box is provided with the multiple blast inlets through with vented cavity, blast inlet and gas blower pass through pipeline communication, the air of gas blower blowout enters vented cavity by blast inlet, again through the straight-through through hole of macroporous plate and the shell through hole of shell type orifice plate, blow afloat high temperature white sugar.
Preferably, in described white sugar vibrated fluidized bed, also comprise: breaker plate, it is the plate with interval strip hole, and be arranged on shell type orifice plate, barrier is on the path that white sugar material is advanced.
Preferably, in described white sugar vibrated fluidized bed, described breaker plate be arranged on white sugar material travel path on shell type orifice plate first three/the part place of.
Preferably, in described white sugar vibrated fluidized bed, also comprise: break up axle, it is the axle with equally distributed multiple thorn, is arranged on shell type orifice plate, is positioned on path that white sugar material advances, rotates under the drive of motor.
Preferably, in described white sugar vibrated fluidized bed, also comprise: filtration unit, comprising: filtering net, ultraviolet disinfection lamp and ozonizer, it is arranged on the pipeline between gas blower and blast inlet, makes to enter blast inlet by filtered air.
Preferably, in described white sugar vibrated fluidized bed, the size of the shell through hole split shed of conchoidal protuberance is φ 5mm ~ 8mm, and the height of protuberance is 0.8mm ~ 2mm.
Preferably, in described white sugar vibrated fluidized bed, the pore size of described straight-through through hole is φ 10mm ~ 15mm.
Preferably, in described white sugar vibrated fluidized bed, blower motor power carries out quantifiable control by frequency-conversion control cabinet.
White sugar vibrated fluidized bed of the present invention at least comprises following constructional feature:
1, adopt state-of-the-art skeleton structure, main frame intensity is high, sturdy and durable.
2, double-deck orifice plate, can according to the structure of granulated sugar state adjusting hole plate; Locellus air feed structure, ensure that the fluidized state that granulated sugar is good.
3, metal spring vibration damping, good damping result, long service life.
4, the upper and lower casing of main frame separately, and upper box is not joined and shaken, and decreases mass of vibration.
5, adopt driven by vibrating motors, smooth running, noise is little, and the life-span is long, easy to maintenance.
6, white sugar surface damage is little, and particle appearance is complete.
7, vibra fluidized bed drying cooling system adopts full-enclosed structure, ensure that health license requirement produced by granulated sugar.Icing Sugar is reclaimed simultaneously, decrease the pollution of Icing Sugar to environment.
8, system adopts variable frequency control, can adjustment System parameter timely and conveniently, ensures that granulated sugar can reach a desirable working order in dry process of cooling.
Accompanying drawing explanation
Fig. 1 is the structural representation of white sugar vibrated fluidized bed of the present invention;
Fig. 2 is the structural representation of the shell type orifice plate of white sugar vibrated fluidized bed of the present invention;
Fig. 3 is the enlarged diagram of leftmost side encircled portion in Fig. 1.
Embodiment
The specific embodiment of the present invention is described in detail below in conjunction with accompanying drawing.
In the manufacturing processed of white sugar, the dry cooling technology index of white sugar is as follows:
1, moisture before drying of sugar≤1.5%
2, moisture after drying of sugar≤0.05%
3, System steam pressure >=0.4Mpa
4, granulated sugar particle size range is adapted to: 0.3 ~ 1.5mm
5, sugar temperature after cooling :≤10 DEG C of envrionment temperatures (natural air cooling)
6, the Icing Sugar rate of recovery: adopt one cyclonic dedusting to reclaim, organic efficiency >=99%
For this reason, need to carry out fluidisation to hot and humid sugared part.The application of vibrated fluidized bed fluidization technology on drying of sugar process for cooling:
Current domestic sugar refinery is on drying of sugar cooling technology, and the groove that shakes, the belt naturally cooling of adopting dry more, and this dry technology is more original, and equipment requirements is very long just can reach final drying of sugar cooling technology index request.Generally speaking this mode original, there is no that technology content, backwardness, floor space are large, weak effect, sanitary condition are bad, work under bad environment, maintenance of equipment amount is large.
Adopt vibra fluidized bed drying cooling granulated sugar advantage:
1, owing to adopting fluidization technology, drying of sugar good cooling results;
2, equipment fight area is little, when agreeing to treatment capacity, adopts vibratory liquefaction bed technique contrast traditional way, can shorten 1/5th of drying of sugar cooling length
3, due to the totally-enclosed working order of vibrated fluidized bed, ensure that granulated sugar is not contaminated in dry process for cooling, ensure that quality product;
4, because vibrated fluidized bed has Icing Sugar to collect recovery system, can by Icing Sugar Separation and Recovery from granulated sugar in drying of sugar process of cooling.Avoid flying upward of Icing Sugar everywhere, ensure that Working environment health.
5, vibrating fluidized bed technology: granulated sugar is under the acting in conjunction vibrating exciting force and wind, in boiling state in vibrating bed, ensure that the good contact condition of granulated sugar and wind, according to ventilated state (hot blast or cold wind), drying or cooling operation are carried out to granulated sugar.
The present invention does technological innovation on original vibrated fluidized bed:
1, vibrated fluidized bed sieve plate innovation:
Vibrated fluidized bed sieve plate has various ways, but is single layer structure.According to characteristic and the granulated sugar graininess of drying of sugar cooling, propose compound sieve plate structure, i.e. double deck screen plate structure, every layer of sieve plate plays a part different, bottom sieve plate plays strength support and the effect of cloth wind, and top layer sieve plate plays even fluidizing and under preventing granulated sugar from draining to bed effect.
2, sieve-plate structure form innovation:
Also do not have one to use 45 degree of staggered shell type orifice plates in drying of sugar cooling field, this constructional feature, can form Whirl deposite tank, and mixing of materials boiling state is good, under material not easily drains to bed.
3, granulated sugar diverting device innovation:
Because granulated sugar is in vibrated fluidized bed inner drying process of cooling, there is clustering phenomena sometimes, affect the productive rate of granulated sugar, in order to solve this phenomenon that may occur.Two kinds of devices are adopted to solve this problem:
A) fixing breaker plate structure.Breaker plate is arranged on away specific position in hopper, is disperseed by granulated sugar at this position breaker plate when there being the trend of conglomeration,
B) rotate dispersing device, the axle that thorniness is housed by driven by motor one rotates, by the granulated sugar Forced Dispersion of conglomeration.
As shown in figures 1 and 3, fluidized-bed of the present invention is composed as follows: vibrating motor 1, blast inlet 2, mainframe box 3, perforated board 4, shell type orifice plate 5, mainframe box upper cover 6, air outlet 7, walks hopper 8, is flexible coupling 9, view port 10, bracing frame 11, discharge port 12, and water port 13.Wherein vibrating motor produces exciting force.Blast inlet is blast inlet.Mainframe box distributes air quantity, makes regional obtain different air quantity.Macroporous plate supports aperture shell type orifice plate, as shown in Figure 2.Air blast carries out drying cooling by shell type orifice plate to material.Mainframe box upper cover is in order to closed mainframe box, makes air blast and air inducing produce positive/negative-pressure environment, prevents sugar from contacting with extraneous bacterium in fluidized state.The damp-heat air that dry materials process of cooling produces and powder are by induced draught system from then on air outlet extraction.Walk hopper be exactly white sugar material walk to expect region.Being flexible coupling is shake groove and upper cover are separated, and makes upper cover not join vibration.View port walks material situation for observing material.Bracing frame is for supporting upper cover housing.Discharge port makes material along discharge port discharge.Water port is the water port of cleaning.
Gas blower is connected with fluidized-bed main frame by pipeline, fluidized-bed main frame to be connected with main frame upper cover by being flexible coupling, main frame upper cover is connected with cyclonic separator by pipeline, cyclonic separator is connected with induced draft fan by pipeline, gas blower, induced draft fan are connected with frequency conversion tank by cable, and gas blower, induced draft fan are positioned over air filtration indoor.
Innovative approach:
One, well plate format is improved
Existing fluidized-bed uses straight hole type orifice plate mostly, and it is little that this orifice plate exists percentage of open area, easily leaks sugar, and aperture such as easily to block at the defect.My company has made improvement on existing basis, have employed the 45 degree of staggered shell type orifice plates (being called for short shell type orifice plate once) being different from straight hole type orifice plate, as shown in Figure 2.Shell type orifice plate is the orifice plate adopting the punching press of Novel punching technology to produce, its perforate direction with walk to expect that direction becomes two 45 degree of angles, poroid is shell type, size φ 5mm--8mm, highly 0.8mm--2mm.Natural wind can be formed through this orifice plate two with walk to expect that direction becomes the eddy flow wind-force of miter angle, it is better that material mixes boiling state under this wind-force, and due to vertical surface not having perforate, material not easily blocks, and under not easily draining to bed at tapping.
Two, frequency-conversion control cabinet is increased
Original fluidized-bed gas blower, induced draft fan are dc switch and control, and forced-and-induced draft fan air force mainly relies on control forced-and-induced draft fan air port pipeline size to realize physical control, and such design is unfavorable for accurate the control to air quantity, and is not easy to adjustment.My company adds frequency-conversion control cabinet on the original basis, by frequency transformer, quantifiable control is carried out to forced-and-induced draft fan power of motor, the benefit of this equipment is that the power of motor by frequency conversion tank shows walks the demand such as amount and state to forced-and-induced draft fan air quantity accurate adjustment to adapt to material, and operation is very simple.
The start and stop of original fluidized-bed vibrating motor control by dc switch, when vibrating motor power-off, vibrating motor does not work suddenly, causes fluidized-bed slowly to stop under original vibrational frequency, stand-by time is large compared with long and noise, causes very large impact to bed this body structure of body and environment.My company passes through to add XXX in frequency conversion tank, achieves and controls the brake of fluidized-bed.When fluidized-bed is shut down; vibrating motor supply electric current slowly reduces, complete power-off in 5s-8s, and the negative-phase sequence curent then suddenly adding 1s-2s makes vibrating motor reverse; under the effect of two amplitudes and the not identical power of frequency, make fluidized-bed stop vibration immediately, complete brake process.
Three, air filtering system is increased
The air blast wind regime that original fluidized-bed adopts is natural wind, along with country progressively improves the requirement of food sanitation, is that wind regime carries out drying to granulated sugar and has been difficult to be up to state standards with natural wind.For this reason, my company adds air filtering system on the original basis.
Air filtering system is the set of system of filtering that carried out disinfection by natural wind, and he is made up of air filter chamber (brick or shaped steel stainless steel is built), filtering net, ultraviolet disinfection lamp, ozonizer.Gas blower is placed in hermetic air filtration indoor, natural wind carries out primary filter through the filtering net be embedded on filtration chamber's wall, first filter after air sucked by gas blower after the Depth Filtration of ultraviolet disinfection lamp and ozonizer generates ozone and rouse as in fluidized-bed.
It is last it is noted that above embodiment is only in order to illustrate technical scheme of the present invention but not to be limited, although with reference to preferred embodiment to invention has been detailed description, those of ordinary skill in the art is to be understood that: it still can be modified to technical scheme of the present invention or equivalent replacement, and these are revised or be equal to the spirit and scope that replacement also can not make amended technical scheme disengaging technical solution of the present invention.
Claims (9)
1. a white sugar vibrated fluidized bed, wherein, comprising:
Mainframe box, it is the hollow structure with vented cavity, and the top of mainframe box is provided with vibrating bed;
Vibrating motor, the direction vibration that it drives vibrating bed vertically to tilt, wherein vergence direction is the direction that white sugar material is advanced;
Macroporous plate, it is arranged on vibrating bed, and along with vibrating bed vibration under the drive of vibrating bed, and macroporous plate is provided with multiple straight-through through hole, described straight-through through hole is all communicated with vented cavity;
Shell type orifice plate, it is arranged on macroporous plate, described shell type orifice plate is provided with the shell through hole of multiple conchoidal protuberance, and these shell through holes is divided into the shell through hole that two of arrangement interlaced with each other groups of opening directions are vertical; Wherein, the opening direction of a group in the shell through hole that two groups of opening directions are vertical becomes clockwise miter angle with the direction that white sugar material is advanced; And the opening direction of another group becomes counterclockwise miter angle with the direction that white sugar material is advanced;
Wherein, fluidisation high temperature white sugar is treated by feeding on shell type orifice plate.
2. white sugar vibrated fluidized bed as claimed in claim 1, wherein, the side of described mainframe box is provided with the multiple blast inlets through with vented cavity, blast inlet and gas blower pass through pipeline communication, the air of gas blower blowout enters vented cavity by blast inlet, again through the straight-through through hole of macroporous plate and the shell through hole of shell type orifice plate, blow afloat high temperature white sugar.
3. white sugar vibrated fluidized bed as claimed in claim 2, wherein, also comprises:
Breaker plate, it is the plate with interval strip hole, and be arranged on shell type orifice plate, barrier is on the path that white sugar material is advanced.
4. white sugar vibrated fluidized bed as claimed in claim 3, wherein, described breaker plate be arranged on white sugar material travel path on shell type orifice plate first three/the part place of.
5. the white sugar vibrated fluidized bed as described in claim 1 or 4, wherein, also comprises:
Break up axle, it is the axle with equally distributed multiple thorn, is arranged on shell type orifice plate, is positioned on path that white sugar material advances, rotates under the drive of motor.
6. white sugar vibrated fluidized bed as claimed in claim 5, wherein, also comprises:
Filtration unit, comprising: filtering net, ultraviolet disinfection lamp and ozonizer, and it is arranged on the pipeline between gas blower and blast inlet, makes to enter blast inlet by filtered air.
7. white sugar vibrated fluidized bed as claimed in claim 6, wherein, the size of the shell through hole split shed of conchoidal protuberance is φ 5mm ~ 8mm, and the height of protuberance is 0.8mm ~ 2mm.
8. white sugar vibrated fluidized bed as claimed in claim 7, wherein, the pore size of described straight-through through hole is φ 10mm ~ 15mm.
9. white sugar vibrated fluidized bed as claimed in claim 8, wherein, blower motor power carries out quantifiable control by frequency-conversion control cabinet.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310447555.6A CN103571975B (en) | 2013-09-27 | 2013-09-27 | White granulated sugar vibrated fluidized bed |
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| CN201310447555.6A CN103571975B (en) | 2013-09-27 | 2013-09-27 | White granulated sugar vibrated fluidized bed |
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| CN103571975B true CN103571975B (en) | 2015-05-13 |
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| CN104990368A (en) * | 2015-06-26 | 2015-10-21 | 四川省青川县自然资源开发有限公司 | Fluidized bed drying line for low-sulfur parch chips |
| CN105423704B (en) * | 2015-12-26 | 2019-01-22 | 宜春万申制药机械有限公司 | The dustless production system of high-viscosity material granulation |
| CN105688559A (en) * | 2016-04-15 | 2016-06-22 | 广西农垦糖业集团良圻制糖有限公司 | Powdered sugar collection device for sugarcane sugar factories |
| CN106016972A (en) * | 2016-06-29 | 2016-10-12 | 姜皓诚 | Agricultural vibrated fluidized bed for drying grain |
| CN106702033A (en) * | 2016-12-01 | 2017-05-24 | 重庆渝牛食品有限公司 | White granulated sugar vibration fluidized bed with air volume adjusting structure |
| CN106755607A (en) * | 2016-12-01 | 2017-05-31 | 重庆渝牛食品有限公司 | White granulated sugar vibratory liquefaction device |
| CN115183538A (en) * | 2022-07-05 | 2022-10-14 | 鄂尔多斯市海川能源科技有限公司 | Fracturing sand vibrated fluidized bed drying system |
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| CN2223465Y (en) * | 1995-01-28 | 1996-03-27 | 陈刚 | Reinforced vibrating fluidizing drier |
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