CN103566825B - Circular-impact material separation granulator - Google Patents
Circular-impact material separation granulator Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及物料分离技术领域,尤其涉及一种回旋撞击物料分离造粒机。 The invention relates to the technical field of material separation, in particular to a whirling impact material separation granulator.
背景技术 Background technique
当前,造粒机对物料进行造粒成型之后,多个颗粒物料之间容易出现粘连现象,这严重影响了造粒的效果。现有技术中,一般采用人工方式将粘连在一起的颗粒物料分离开,其工作效率,物料分离效果差,无法满足大规模的工业应用场景。因此,如何提供一种物料分离装置,以对颗粒物料进行分离,是本领域技术人员需要解决的技术问题。 At present, after the granulator granulates and shapes the material, it is easy to cause adhesion between multiple granular materials, which seriously affects the effect of granulation. In the prior art, the sticky granular materials are generally separated manually, which has poor working efficiency and material separation effect, and cannot meet large-scale industrial application scenarios. Therefore, how to provide a material separation device to separate granular materials is a technical problem to be solved by those skilled in the art.
发明内容 Contents of the invention
为了解决背景技术中存在的技术问题,本发明提出了一种回旋撞击物料分离造粒机,对造粒后物料进行分离,其工作效率高,物料分离效果好。 In order to solve the technical problems existing in the background technology, the present invention proposes a whirling impact material separation granulator, which separates the granulated material, and has high working efficiency and good material separation effect.
一种回旋撞击物料分离造粒机,包括: A rotary impact material separation granulator, including:
第一转轴、第二转轴、第一辊筒、第二辊筒和动力机构;所述第一转轴和所述第二转轴平行布置,所述第一辊筒固定在所述第一转轴上,所述第二辊筒固定在所述第二转轴上;在所述第一辊筒的外表面设有多个凹槽,在所述第二辊筒的外表面设有多个凸起,所述凹槽和所述凸起一一咬合并形成造粒空间; The first rotating shaft, the second rotating shaft, the first roller, the second roller and the power mechanism; the first rotating shaft and the second rotating shaft are arranged in parallel, the first roller is fixed on the first rotating shaft, The second roller is fixed on the second rotating shaft; a plurality of grooves are arranged on the outer surface of the first roller, and a plurality of protrusions are arranged on the outer surface of the second roller, so The grooves and the protrusions are engaged one by one to form a granulation space;
动力机构用于驱动所述第一转轴和所述第二转轴转动,所述第一辊筒和所述第二辊筒转动进行造粒; The power mechanism is used to drive the first rotating shaft and the second rotating shaft to rotate, and the first roller and the second roller to rotate for granulation;
至少一个回旋漏斗,位于所述第一辊筒和所述第二辊筒出料下方,所述回旋漏斗内设有螺旋滑道,底部设有出料口。 At least one revolving funnel is located below the discharge of the first roller and the second roller, a spiral slideway is provided inside the revolving funnel, and a discharge port is provided at the bottom.
优选地,还包括电机,与所述回旋漏斗连接。 Preferably, a motor is also included, connected to the revolving funnel.
优选地,所述回旋漏斗开口为圆形或矩形。 Preferably, the opening of the revolving funnel is circular or rectangular.
优选地,所述动力机构包括电机和减速机,所述电机与所述减速机连接,所述减速机的输出轴与所述第一转轴和/或所述第二转轴连接,用于驱动所述第一辊筒和所述第二辊筒相向转动进行造粒。 Preferably, the power mechanism includes a motor and a reducer, the motor is connected to the reducer, and the output shaft of the reducer is connected to the first rotating shaft and/or the second rotating shaft for driving the The first roller and the second roller rotate in opposite directions for granulation.
优选地,在所述第一转轴上安装第一齿轮,在所述第二转轴上安装第二齿轮,所述第一齿轮与所述第二齿轮啮合传动;所述减速机为单输出减速机,所述减速机的单输出轴与所述第一转轴或所述第二转轴连接。 Preferably, a first gear is installed on the first rotating shaft, a second gear is installed on the second rotating shaft, and the first gear is meshed with the second gear for transmission; the speed reducer is a single output speed reducer , the single output shaft of the reducer is connected to the first rotating shaft or the second rotating shaft.
优选地,所述减速机为双输出减速机,所述减速机的双输出轴分别与所述第一转轴和所述第二转轴连接。 Preferably, the reducer is a double-output reducer, and the double-output shafts of the reducer are respectively connected to the first rotating shaft and the second rotating shaft.
优选地,所述第一转轴和所述第二转轴水平布置,所述第一辊筒和所述第二辊筒的外径相等。 Preferably, the first rotating shaft and the second rotating shaft are arranged horizontally, and the outer diameters of the first roller and the second roller are equal.
优选地,所述凹槽和所述凸起咬合时,所述第一辊筒和所述第二辊筒的外表面之间具有间隙,并且所述凸起伸入所述凹槽中形成造粒空间。 Preferably, when the groove and the protrusion engage, there is a gap between the outer surfaces of the first roller and the second roller, and the protrusion extends into the groove to form a grain space.
优选地,多个凹槽和多个凸起分别在所述第一辊筒和所述第二辊筒的外表面均匀分布。 Preferably, a plurality of grooves and a plurality of protrusions are evenly distributed on the outer surfaces of the first roller and the second roller, respectively.
优选地,所述凹槽和所述凸起为圆形。 Preferably, the groove and the protrusion are circular.
在本发明中,在辊筒下方设置回旋漏斗,掉下的颗粒进入其中,在不断旋转过程中,颗粒相互碰撞,粘在一起的颗粒将分离,并从漏斗底部进入出料口,能够确保颗粒物料的完整性,不会破坏颗粒物料,并且能够很好地清除多个颗粒物料之间的粘连现象,其颗粒物料的分离效果很好。 In the present invention, a revolving funnel is set under the roller, and the falling particles enter it. During the continuous rotation, the particles collide with each other, and the sticky particles will separate and enter the discharge port from the bottom of the funnel, which can ensure that the particle The integrity of the material will not be damaged, and the adhesion phenomenon between multiple granular materials can be well removed, and the separation effect of the granular materials is very good.
附图说明 Description of drawings
图1为本发明提出的一种回旋撞击物料分离造粒机的俯视图; Fig. 1 is the top view of a kind of rotary impact material separation granulator proposed by the present invention;
图2为本发明提出的一种回旋撞击物料分离造粒机的侧视图。 Fig. 2 is a side view of a rotary impact material separation granulator proposed by the present invention.
附图标记:1,第一转轴;2,第二转轴;3,第一辊筒;4,第二辊筒;5,电机;6,减速机;7,第一齿轮;8,第二齿轮;9,机架;10,回旋漏斗;11,螺旋滑道;12,出料口;30,凹槽;40,凸起。 Reference signs: 1, first rotating shaft; 2, second rotating shaft; 3, first roller; 4, second roller; 5, motor; 6, reducer; 7, first gear; 8, second gear 9, frame; 10, revolving funnel; 11, spiral slide; 12, discharge port; 30, groove; 40, protrusion.
具体实施方式 Detailed ways
如图1和图2所示,图1为本发明提出的一种回旋撞击物料分离造粒机的俯视图;图2为本发明提出的一种回旋撞击物料分离造粒机的侧视图。 As shown in Figure 1 and Figure 2, Figure 1 is a top view of a whirling impact material separation granulator proposed by the present invention; Figure 2 is a side view of a whirl impact material separation granulator proposed by the present invention.
参照图1和图2,本发明提出的一种回旋撞击物料分离造粒机,包括:第一转轴1、第二转轴2、第一辊筒3、第二辊筒4和动力机构;第一转轴1和第二转轴2平行布置,第一辊筒3固定在第一转轴1上,第二辊筒4固定在第二转轴2上;在第一辊筒3的外表面设有多个凹槽30,在第二辊筒4的外表面设有多个凸起40,凹槽30和凸起40一一咬合并形成造粒空间;动力机构用于驱动第一转轴1和第二转轴2转动,第一辊筒3和第二辊筒4同步转动进行造粒。至少一个回旋漏斗10,位于所述第一辊筒3和所述第二辊筒4出料下方,回旋漏斗10内设有螺旋滑道11,底部设有出料口12。工作工程中,挤压成型的颗粒掉入所述回旋漏斗10中,在螺旋滑道11中旋转下落,颗粒相互碰撞,粘在一起的颗粒将分离,并从漏斗底部的出料口12导出。 Referring to Fig. 1 and Fig. 2, a kind of whirling impact material separation granulator proposed by the present invention includes: first rotating shaft 1, second rotating shaft 2, first roller 3, second roller 4 and power mechanism; The rotating shaft 1 and the second rotating shaft 2 are arranged in parallel, the first roller 3 is fixed on the first rotating shaft 1, and the second roller 4 is fixed on the second rotating shaft 2; Grooves 30, a plurality of protrusions 40 are provided on the outer surface of the second roller 4, the grooves 30 and the protrusions 40 engage one by one and form a granulation space; the power mechanism is used to drive the first rotating shaft 1 and the second rotating shaft 2 rotation, the first roller 3 and the second roller 4 rotate synchronously for granulation. At least one revolving funnel 10 is located below the discharge of the first roller 3 and the second roller 4 . The revolving funnel 10 is provided with a spiral slideway 11 and a discharge port 12 is provided at the bottom. During the working process, the extruded particles fall into the revolving funnel 10, rotate and fall in the spiral slideway 11, the particles collide with each other, and the sticky particles will be separated and exported from the discharge port 12 at the bottom of the funnel.
优选地,为了提高回旋漏斗10的颗粒分离效果,可以增加电机,驱动回旋漏斗转动,加强对颗粒碰撞分离。回旋漏斗10的开口为圆形或矩形,要求大于颗粒挤出范围。 Preferably, in order to improve the particle separation effect of the revolving funnel 10, a motor can be added to drive the revolving funnel to rotate, so as to strengthen the particle collision separation. The opening of the revolving funnel 10 is circular or rectangular, which is required to be larger than the particle extrusion range.
具体地,动力机构包括电机5和减速机6,电机5与减速机6连接,减速机6的输出轴与第一转轴1和/或第二转轴2连接用于驱动第一辊筒3和第二辊筒4相向转动进行造粒。 Specifically, the power mechanism includes a motor 5 and a reducer 6, the motor 5 is connected to the reducer 6, and the output shaft of the reducer 6 is connected to the first rotating shaft 1 and/or the second rotating shaft 2 for driving the first roller 3 and the second rotating shaft The two rollers 4 rotate opposite to each other for granulation.
在一种具体实施例中,在第一转轴1上安装第一齿轮7,在第二转轴2上安 装第二齿轮8,第一齿轮7与第二齿轮8啮合传动;减速机6为单输出减速机,减速机6的单输出轴与第一转轴1或第二转轴2连接,从而驱动第一辊筒3和第二辊筒4相向转动进行造粒。在该实施例中,减速机为单输出减速机,第一转轴1和第二转轴2中一者为主动轴另一者为从动轴,实现了第一辊筒3和第二辊筒4的同步转动。 In a specific embodiment, a first gear 7 is installed on the first shaft 1, a second gear 8 is installed on the second shaft 2, and the first gear 7 and the second gear 8 are meshed for transmission; the speed reducer 6 is a single The output reducer, the single output shaft of the reducer 6 is connected with the first rotating shaft 1 or the second rotating shaft 2, so as to drive the first roller 3 and the second roller 4 to rotate in opposite directions for granulation. In this embodiment, the reducer is a single output reducer, one of the first rotating shaft 1 and the second rotating shaft 2 is the driving shaft and the other is the driven shaft, realizing the first roller 3 and the second roller 4 synchronous rotation.
在另一种具体实施例中,减速机6为双输出减速机,减速机6的双输出轴分别与第一转轴1和第二转轴2连接,从而驱动第一辊筒3和第二辊筒4相向转动进行造粒。在该实施例中,减速机为双输出减速机,第一转轴1和第二转轴2均为主动轴,在实现第一辊筒3和第二辊筒4的同步转动的同时,两个辊筒的运转更加稳定,动力充沛。 In another specific embodiment, the reducer 6 is a double output reducer, and the double output shafts of the reducer 6 are respectively connected with the first rotating shaft 1 and the second rotating shaft 2, thereby driving the first roller 3 and the second roller 4 Rotate in opposite directions for granulation. In this embodiment, the speed reducer is a double-output speed reducer, the first rotating shaft 1 and the second rotating shaft 2 are both driving shafts, and while realizing the synchronous rotation of the first roller 3 and the second roller 4, the two rollers The operation of the cylinder is more stable and the power is abundant.
在优选实施例中,第一转轴1和第二转轴2水平布置,第一辊筒3和第二辊筒4的外径相等,第一辊筒3和第二辊筒4具有相同的角速度和线速度。 In a preferred embodiment, the first rotating shaft 1 and the second rotating shaft 2 are arranged horizontally, the outer diameters of the first roller 3 and the second roller 4 are equal, and the first roller 3 and the second roller 4 have the same angular velocity and Line speed.
进一步地,多个凹槽30在第一辊筒3的外表面均匀分布,多个凸起40在第二辊筒4的外表面均匀分布,凹槽30和凸起40均为圆形。 Further, a plurality of grooves 30 are evenly distributed on the outer surface of the first roller 3 , and a plurality of protrusions 40 are evenly distributed on the outer surface of the second roller 4 , and both the grooves 30 and the protrusions 40 are circular. the
在凹槽30和凸起40咬合时,第一辊筒3和第二辊筒4的外表面之间具有间隙,并且,凸起40能够伸入凹槽30中形成造粒空间。 When the groove 30 and the protrusion 40 engage, there is a gap between the outer surfaces of the first roller 3 and the second roller 4 , and the protrusion 40 can extend into the groove 30 to form a granulation space.
本发明中,在辊筒下方设置回旋漏斗,掉下的颗粒进入其中,在不断旋转过程中,颗粒相互碰撞,粘在一起的颗粒将分离,并从漏斗底部进入出料口,能够确保颗粒物料的完整性,不会破坏颗粒物料,并且能够很好地清除多个颗粒物料之间的粘连现象,其颗粒物料的分离效果很好。 In the present invention, a revolving funnel is set under the roller, and the falling particles enter it. During the continuous rotation, the particles collide with each other, and the particles that stick together will separate and enter the discharge port from the bottom of the funnel, which can ensure that the particle material The integrity of the granular material will not be destroyed, and the adhesion phenomenon between multiple granular materials can be well removed, and the separation effect of the granular material is very good.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护 范围之内。 The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Equivalent replacements or changes thereof should be covered within the protection scope of the present invention.
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| CN106827289A (en) * | 2017-03-28 | 2017-06-13 | 洛阳欧祺精密零件制造有限公司 | A kind of comminutor |
| CN119345996B (en) * | 2024-12-25 | 2025-06-06 | 浙江巨龙肥业有限公司 | A long-acting compound fertilizer production system and production method |
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