CN103557591B - A kind of biomass whirlwind energy-saving, environmental protection boiler - Google Patents

A kind of biomass whirlwind energy-saving, environmental protection boiler Download PDF

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CN103557591B
CN103557591B CN201310549847.0A CN201310549847A CN103557591B CN 103557591 B CN103557591 B CN 103557591B CN 201310549847 A CN201310549847 A CN 201310549847A CN 103557591 B CN103557591 B CN 103557591B
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water jacket
cyclone
bin
soot
tank
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CN103557591A (en
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邬志军
孙益博
蒋文斌
程李紫琦
张兴龙
裴锐
李敏
杨敬树
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West Anhui University
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Abstract

本发明公开了一种生物质旋风节能环保锅炉,其生物质颗粒料从燃料进口进入内水套内部,在中心排气孔的作用下向四周炸开,然后在圆周排气孔的旋风作用下燃烧,火焰成旋风状,氧气充足,燃烧彻底,大多数烟灰慢慢落入烟灰仓,再由下部进水箱吸收其余热,烟气从连接管周围进入集烟仓,其余热主要由中间水套吸收,部分由内水套外围和外水套内围吸收,最后30℃-60℃的烟气由排烟口排出,烟气中附带的烟灰在集烟仓中下沉,并滑落到烟灰仓中。本发明燃料燃烧彻底,热能利用率高,无余热散出,不仅节能环保,而且清灰、送料方便。

The invention discloses a biomass cyclone energy-saving and environment-friendly boiler. The biomass pellets enter the interior of the inner water jacket from the fuel inlet, and are blasted to the surroundings under the action of the central exhaust hole, and then under the action of the cyclone of the peripheral exhaust holes. Combustion, the flame is in a whirlwind shape, oxygen is sufficient, and the combustion is complete. Most of the soot slowly falls into the soot bin, and then the lower water inlet tank absorbs the remaining heat. The flue gas enters the smoke collecting bin from around the connecting pipe. Jacket absorption, part of which is absorbed by the periphery of the inner water jacket and the inner periphery of the outer water jacket. Finally, the flue gas at 30°C-60°C is discharged from the exhaust port. In the warehouse. The fuel of the invention burns thoroughly, has high utilization rate of heat energy, no residual heat is released, not only saves energy and protects the environment, but also facilitates dust removal and material feeding.

Description

一种生物质旋风节能环保锅炉A biomass cyclone energy saving and environmental protection boiler

技术领域 technical field

本发明涉及一种锅炉,特别是一种生物质旋风节能环保锅炉。 The invention relates to a boiler, in particular to a biomass cyclone energy-saving and environment-friendly boiler.

背景技术 Background technique

现有锅炉大多存在不同程度的缺点,如使用能耗大,热效率低,使用成本高,污染大,维修困难。大多由于换热面积小,使许多热量排出炉外,造成能源浪费。由于炉内的燃料燃烧不充分,造成烟囱冒黑烟,污染环境。还有的锅炉由于结构不合理,造成清灰困难,使烟火通道堵塞,而不能正常使用。 Most of the existing boilers have disadvantages of varying degrees, such as large energy consumption, low thermal efficiency, high cost of use, heavy pollution, and difficult maintenance. Mostly due to the small heat exchange area, a lot of heat is discharged out of the furnace, resulting in energy waste. Due to insufficient combustion of fuel in the furnace, black smoke is emitted from the chimney, which pollutes the environment. There are also boilers that are difficult to clean ash due to unreasonable structure, which blocks the pyrotechnic passage and cannot be used normally.

发明内容 Contents of the invention

本发明的目的在于提供一种结构合理、升温速度快、热效率高的生物质旋风节能环保锅炉,以解决上述背景技术中提出的问题。 The object of the present invention is to provide a biomass cyclone energy-saving and environment-friendly boiler with reasonable structure, fast heating speed and high thermal efficiency, so as to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本发明提供如下技术方案: To achieve the above object, the present invention provides the following technical solutions:

一种生物质旋风节能环保锅炉,包括燃料进口、上部出水箱、排烟口、下部进水箱、底座、烟灰仓,所述下部进水箱与上部出水箱之间,自内向外依次为内水套、集烟仓、中间水套、集烟仓和外水套,所述内水套和外水套上端直接连接上部出水箱,中间水套的上端通过多个连接管连接上部出水箱,所述内水套、中间水套和外水套下端均通过多个连接管连接下部进水箱,所述下部进水箱的上盖为收灰漏斗,收灰漏斗的漏斗口连接烟灰仓,烟灰仓设置在下部进水箱中,烟灰仓连接清灰道,烟灰仓上方设置旋风集气室,旋风集气室的进风口与进风道相切,旋风集气室顶部连接旋风送风筒,旋风送风筒通过至少一个炉排固定在内水套中心位置。 A biomass cyclone energy-saving and environmentally friendly boiler, including a fuel inlet, an upper water outlet tank, a smoke exhaust port, a lower water inlet tank, a base, and a soot bin. Between the lower water inlet tank and the upper water outlet tank, the inner Water jacket, smoke collection chamber, middle water jacket, smoke collection chamber and outer water jacket, the upper ends of the inner water jacket and outer water jacket are directly connected to the upper water outlet tank, and the upper end of the middle water jacket is connected to the upper water outlet tank through a plurality of connecting pipes, The lower ends of the inner water jacket, the middle water jacket and the outer water jacket are all connected to the lower water inlet tank through a plurality of connecting pipes, the upper cover of the lower water inlet tank is an ashes collection funnel, and the funnel mouth of the ash collection funnel is connected to the soot bin. The soot bin is set in the lower water inlet tank, the soot bin is connected to the ash cleaning channel, and the cyclone gas collection chamber is set above the soot bin, the air inlet of the cyclone gas collection chamber is tangent to the air inlet channel, and the top of the cyclone gas collection chamber is connected to the cyclone air supply tube , the cyclone blower is fixed at the center of the inner water jacket by at least one grate.

作为本发明进一步的方案:所述排烟口安装在外水套下端的连接管处。 As a further solution of the present invention: the smoke outlet is installed at the connecting pipe at the lower end of the outer water jacket.

作为本发明进一步的方案:所述外水套及上部出水箱外部设有保温外壳。 As a further solution of the present invention: the outer water jacket and the upper water outlet tank are provided with a thermal insulation shell.

作为本发明进一步的方案:所述旋风送风筒上设有中心排气孔和圆周排气孔,所述中心排气孔与燃料进口的中轴线重合。 As a further solution of the present invention: the cyclone blower is provided with a central exhaust hole and a circumferential exhaust hole, and the central exhaust hole coincides with the central axis of the fuel inlet.

与现有技术相比,本发明的有益效果是:该锅炉的生物质颗粒料从燃料进口进入内水套内部,在中心排气孔的作用下向四周炸开,然后在圆周排气孔的旋风作用下燃烧,火焰成旋风状,氧气充足,燃烧彻底,大多数烟灰慢慢落入烟灰仓,再由下部进水箱吸收其余热,烟气从连接管周围进入集烟仓,其余热主要由中间水套吸收,部分由内水套外围和外水套内围吸收,最后30℃-60℃的烟气由排烟口排出,烟气中附带的烟灰在集烟仓中下沉,并滑落到烟灰仓中。本发明燃料燃烧彻底,热能利用率高,无余热散出,不仅节能环保,而且清灰、送料方便。 Compared with the prior art, the beneficial effect of the present invention is that the biomass pellets of the boiler enter the interior of the inner water jacket from the fuel inlet, and explode to the surroundings under the action of the central exhaust hole, and then pass through the circumference of the exhaust hole. Combustion under the action of the cyclone, the flame is in the shape of a whirlwind, the oxygen is sufficient, the combustion is complete, most of the soot slowly falls into the soot bin, and then the lower water inlet tank absorbs the remaining heat, the flue gas enters the smoke collecting bin from around the connecting pipe, and the remaining heat is mainly It is absorbed by the middle water jacket, part of it is absorbed by the outer periphery of the inner water jacket and the inner periphery of the outer water jacket, and finally the flue gas at 30°C-60°C is discharged from the exhaust port, and the soot attached to the flue gas sinks in the smoke collection chamber and is discharged. Slide down into the ash compartment. The fuel of the invention burns thoroughly, has high utilization rate of heat energy, no residual heat is released, not only saves energy and protects the environment, but also facilitates dust removal and material feeding.

附图说明 Description of drawings

图1为生物质旋风节能环保锅炉的主视图; Figure 1 is the front view of the biomass cyclone energy-saving and environmental protection boiler;

图2为图1的A-A剖视图; Fig. 2 is A-A sectional view of Fig. 1;

图3为图1的B-B剖视图; Fig. 3 is the B-B sectional view of Fig. 1;

图4为图1的C-C剖视图; Fig. 4 is the C-C sectional view of Fig. 1;

图5为生物质旋风节能环保锅炉的俯视图; Fig. 5 is a top view of a biomass cyclone energy-saving and environment-friendly boiler;

图6为中间水套与连接管的主视图; Fig. 6 is the front view of intermediate water jacket and connecting pipe;

图7为中间水套与连接管的俯视图; Fig. 7 is the top view of intermediate water jacket and connecting pipe;

图8为旋风送风筒的俯视放大图; Figure 8 is an enlarged top view of the cyclone air supply tube;

图中:1燃料进口、2上部出水箱、3保温外壳、4连接管、5内水套、6中间水套、7外水套、8排烟口、9下部进水箱、10底座、11烟灰仓、12旋风集气室、13旋风送风筒、14炉排、15集烟仓、16进风道、17清灰道、18收灰漏斗、19中心排气孔,20圆周排气孔。 In the figure: 1 fuel inlet, 2 upper water outlet tank, 3 heat preservation shell, 4 connecting pipe, 5 inner water jacket, 6 middle water jacket, 7 outer water jacket, 8 smoke exhaust port, 9 lower water inlet tank, 10 base, 11 Soot bin, 12 cyclone air collection chamber, 13 cyclone air supply tube, 14 fire grate, 15 smoke collection bin, 16 air inlet duct, 17 ash cleaning duct, 18 ash collecting funnel, 19 central exhaust hole, 20 circular exhaust hole .

具体实施方式 Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。 The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

请参阅图1~7,本发明实施例中,一种生物质旋风节能环保锅炉,包括燃料进口1、上部出水箱2、排烟口8、下部进水箱9、底座10、烟灰仓11,所述下部进水箱9与上部出水箱2之间,自内向外依次为内水套5、集烟仓15、中间水套6、集烟仓15和外水套7,所述内水套5和外水套7上端直接连接上部出水箱2,中间水套6的上端通过多个连接管4连接上部出水箱2,所述内水套5、中间水套6和外水套7下端均通过多个连接管4连接下部进水箱9,所述下部进水箱9的上盖为收灰漏斗18,收灰漏斗18的漏斗口连接烟灰仓11,烟灰仓11设置在下部进水箱9中,烟灰仓11连接清灰道17,烟灰仓11上方设置旋风集气室12,旋风集气室12的进风口与进风道16相切,旋风集气室12顶部连接旋风送风筒13,旋风送风筒13通过至少一个炉排14固定在内水套5中心位置。 Please refer to Figures 1 to 7. In an embodiment of the present invention, a biomass cyclone energy-saving and environmentally friendly boiler includes a fuel inlet 1, an upper water outlet tank 2, a smoke exhaust port 8, a lower water inlet tank 9, a base 10, and an ash bin 11. Between the lower water inlet tank 9 and the upper water outlet tank 2, there are an inner water jacket 5, a smoke collection bin 15, an intermediate water jacket 6, a smoke collection bin 15 and an outer water jacket 7 from the inside to the outside. 5 and the upper end of the outer water jacket 7 are directly connected to the upper water outlet tank 2, the upper end of the middle water jacket 6 is connected to the upper water outlet tank 2 through a plurality of connecting pipes 4, and the lower ends of the inner water jacket 5, the middle water jacket 6 and the outer water jacket 7 are all The lower water inlet tank 9 is connected by a plurality of connecting pipes 4, the upper cover of the lower water inlet tank 9 is a dust collection funnel 18, and the funnel mouth of the dust collection funnel 18 is connected to the soot bin 11, and the soot bin 11 is arranged on the lower water inlet tank In 9, the soot bin 11 is connected to the ash cleaning channel 17, and the cyclone gas collecting chamber 12 is arranged above the soot bin 11, the air inlet of the cyclone gas collecting chamber 12 is tangent to the air inlet channel 16, and the top of the cyclone gas collecting chamber 12 is connected to the cyclone air supply tube 13. The cyclone blower 13 is fixed at the center of the inner water jacket 5 by at least one grate 14 .

作为本发明进一步的方案:所述排烟口8安装在外水套7下端的连接管4处。 As a further solution of the present invention: the smoke outlet 8 is installed at the connecting pipe 4 at the lower end of the outer water jacket 7 .

作为本发明进一步的方案:所述外水套7及上部出水箱2外部设有保温外壳3。 As a further solution of the present invention: the outer water jacket 7 and the upper outlet tank 2 are provided with a thermal insulation shell 3 .

请参阅图8,所述旋风送风筒13上设有中心排气孔19和圆周排气孔20,所述中心排气孔19与燃料进口1的中轴线重合。 Please refer to FIG. 8 , the cyclone blower 13 is provided with a central exhaust hole 19 and a circumferential exhaust hole 20 , and the central exhaust hole 19 coincides with the central axis of the fuel inlet 1 .

本发明的工作原理是:生物质颗粒料从燃料进口1进入内水套5内部,在中心排气孔19的作用下向四周炸开,然后在圆周排气孔20的旋风作用下燃烧,火焰成旋风状,氧气充足,燃烧彻底,大多数烟灰慢慢落入烟灰仓11,再由下部进水箱9吸收其余热,烟气从连接管周围进入集烟仓15,其余热主要由中间水套6吸收,部分由内水套5外围和外水套7内围吸收,最后30℃-60℃的烟气由排烟口8排出,烟气中附带的烟灰在集烟仓1中下沉,并滑落到烟灰仓11中。本发明燃料燃烧彻底,热能利用率高,无余热散出,不仅节能环保,而且清灰、送料方便。 The working principle of the present invention is: biomass pellets enter the interior of the inner water jacket 5 from the fuel inlet 1, explode to the surroundings under the action of the central exhaust hole 19, and then burn under the cyclone action of the circumferential exhaust hole 20, and the flame In a whirlwind shape, oxygen is sufficient, and the combustion is complete, most of the soot slowly falls into the soot bin 11, and then the lower water inlet tank 9 absorbs the remaining heat. Jacket 6 absorbs, part of which is absorbed by the periphery of the inner water jacket 5 and the inner periphery of the outer water jacket 7, and finally the flue gas at 30°C-60°C is discharged from the exhaust port 8, and the soot attached to the flue gas sinks in the smoke collection chamber 1 , and slide down into the ash bin 11. The fuel of the invention burns thoroughly, has high utilization rate of heat energy, no residual heat is released, not only saves energy and protects the environment, but also facilitates dust removal and material feeding.

对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。 It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。 In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only includes an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.

Claims (2)

1.一种生物质旋风节能环保锅炉,包括燃料进口(1)、上部出水箱(2)、排烟口(8)、下部进水箱(9)、底座(10)、烟灰仓(11),其特征在于,所述下部进水箱(9)与上部出水箱(2)之间,自内向外依次为内水套(5)、集烟仓(15)、中间水套(6)、集烟仓(15)和外水套(7),所述内水套(5)和外水套(7)上端直接连接上部出水箱(2),中间水套(6)的上端通过多个连接管(4)连接上部出水箱(2),所述内水套(5)、中间水套(6)和外水套(7)下端均通过多个连接管(4)连接下部进水箱(9),所述下部进水箱(9)的上盖为收灰漏斗(18),收灰漏斗(18)的漏斗口连接烟灰仓(11),烟灰仓(11)设置在下部进水箱(9)中,烟灰仓(11)连接清灰道(17),烟灰仓(11)上方设置旋风集气室(12),旋风集气室(12)的进风口与进风道(16)相切,旋风集气室(12)顶部连接旋风送风筒(13),旋风送风筒(13)通过至少一个炉排(14)固定在内水套(5)中心位置;所述外水套(7)及上部出水箱(2)外部设有保温外壳(3);所述旋风送风筒(13)上设有中心排气孔(19)和圆周排气孔(20);所述中心排气孔(19)与燃料进口(1)的中轴线重合。 1. A biomass cyclone energy-saving and environmentally friendly boiler, including a fuel inlet (1), an upper water outlet tank (2), a smoke exhaust port (8), a lower water inlet tank (9), a base (10), and an ash bin (11) , is characterized in that, between the lower water inlet tank (9) and the upper water outlet tank (2), from the inside to the outside are the inner water jacket (5), the smoke collection bin (15), the middle water jacket (6), The smoke collection bin (15) and the outer water jacket (7), the upper ends of the inner water jacket (5) and the outer water jacket (7) are directly connected to the upper water outlet tank (2), and the upper end of the middle water jacket (6) passes through multiple The connecting pipe (4) is connected to the upper water outlet tank (2), and the lower ends of the inner water jacket (5), middle water jacket (6) and outer water jacket (7) are all connected to the lower water inlet tank through multiple connecting pipes (4) (9), the upper cover of the lower water inlet tank (9) is an ashes collection funnel (18), the funnel mouth of the ash collection funnel (18) is connected to the soot bin (11), and the soot bin (11) is set at the lower water inlet In the box (9), the soot bin (11) is connected to the ash removal channel (17), and the cyclone gas collection chamber (12) is arranged above the soot bin (11), and the air inlet of the cyclone gas collection chamber (12) and the air inlet duct (16 ), the top of the cyclone gas collection chamber (12) is connected to the cyclone air supply cylinder (13), and the cyclone air supply cylinder (13) is fixed at the center of the inner water jacket (5) by at least one grate (14); the outer The water jacket (7) and the upper water outlet tank (2) are provided with a thermal insulation shell (3); the cyclone air supply tube (13) is provided with a central exhaust hole (19) and a circumferential exhaust hole (20); the The central axis of the central exhaust hole (19) coincides with the fuel inlet (1). 2.根据权利要求1所述的生物质旋风节能环保锅炉,其特征在于,所述排烟口(8)安装在外水套(7)下端的连接管(4)处。 2. The biomass cyclone energy-saving and environment-friendly boiler according to claim 1, characterized in that the smoke exhaust port (8) is installed at the connecting pipe (4) at the lower end of the outer water jacket (7).
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