CN103552869A - Winding machine - Google Patents

Winding machine Download PDF

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Publication number
CN103552869A
CN103552869A CN201310598145.1A CN201310598145A CN103552869A CN 103552869 A CN103552869 A CN 103552869A CN 201310598145 A CN201310598145 A CN 201310598145A CN 103552869 A CN103552869 A CN 103552869A
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CN
China
Prior art keywords
winder
paper
controller
cut
image processor
Prior art date
Application number
CN201310598145.1A
Other languages
Chinese (zh)
Inventor
彭训华
Original Assignee
广东玉兰装饰材料有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广东玉兰装饰材料有限公司 filed Critical 广东玉兰装饰材料有限公司
Priority to CN201310598145.1A priority Critical patent/CN103552869A/en
Publication of CN103552869A publication Critical patent/CN103552869A/en

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Abstract

The invention discloses a winding machine which comprises a winding machine body, an image processor and a controller. The image processor determines whether the currently wound paper is qualified automatically; if not qualified, a cut-off signal is output, and the duration of the cut-off signal is recorded; an optimal cut-off time is calculated according to the cut-off signal generating moment, the duration of the cut-off signal, the running speed of the winding machine body, as well as the interval between the image processor and a cutter of the winding machine body; and the cutter is controlled to execute the cut-off action at the optimal cut-off time. According to the technical scheme provided by the invention, manual waste product processing is upgraded to automatic processing, so that dependence on manual operation is reduced, paper waste is reduced remarkably, the production efficiency and quality goods rate are improved, and manpower is saved.

Description

A kind of winder

Technical field

The application relates to the technical field of coiled material rolling, more particularly, relates to a kind of winder.

Background technology

Paper rolling is that paper is batched out to certain length the operation of cutting off, process of the prior art is: in batching the process of paper, when having paper through winder, whether the quality by the current paper batching of operating personal visual inspection is qualified, if nonconformity, operating personal M/C winder cuts off current inferior-quality paper and takes out, when cutting off paper, operating personal can not flow into follow-up packaging process in order to protect inferior-quality paper, generally can excise one section more and suspect problematic paper, thereby long one section of qualified paper may be cut off to taking-up together with waste product.

Because this process is by operating personal manual detection cut-out, operating personal M/C is the reference position of location side run paper accurately, in the side run paper that causes cutting off, taking out, comprise a large amount of qualified paper, accumulate over a long period like this and cause the quite serious wasting of resources.Winder is in real time in high-speed cruising state in addition, and in the process of paper rolling, if operating personal is careless slightly, waste product paper will flow out to subsequent processing within very short time, causes occurring quality problems.

Summary of the invention

In view of this, the application provides a kind of winder, to reduce the waste when processing side run paper.

To achieve these goals, the existing scheme proposing is as follows:

, comprising:

Winder body;

Before being arranged on the wiredrawn edge place of described winder body, for gathering the graphicinformation of paper, according to the graphicinformation collecting, judge that whether paper is qualified, if nonconformity, outputting cutting break signal, records and exports the image processor of the time length of described shutoff signal;

Be connected with described image processor, for basis, get the moment of described shutoff signal, the spacing between the time length of shutoff signal, winder body running velocity and described image processor and the cutting knife of winder body, determine the first cut-out moment and the second cut-out constantly, and cut off constantly and when second cuts off constantly, control the controller that cutting knife moves described first.

Preferably, in above-mentioned winder, described image processor comprises:

For recording the length information of the paper of transmission, and described length information is sent to the incremental encoder of described controller.

Preferably, in above-mentioned winder, described controller also comprises:

Rolling length calculator, for cutting off according to the length information of described paper, first, the moment, second cuts off constantly and described winder body running velocity is determined qualified yardage, when described qualified yardage equals described preset length, send shutoff signal immediately, control described cutting knife action.

Preferably, in above-mentioned winder, described image processor comprises:

Photoelectric induction device, for judging whether there is demarcation information on described paper, if existed, of living in, outputting cutting break signal, records and exports the time length of described shutoff signal.

Preferably, in above-mentioned winder, described image processor comprises:

High-speed Photography Analysis system, for the graphicinformation collecting and standard picture are contrasted, output bias value, when described deviate is greater than default deviate, outputting cutting break signal, records and exports the time length of described shutoff signal;

Preferably, in above-mentioned winder, described High-speed Photography Analysis system, comprising:

The first control panel for storing N group pre-stored image, and is chosen one group of image as standard picture in described N group pre-stored image, and described N is not less than 2 positive integer.

Preferably, in above-mentioned winder, described image processor, also comprises:

The second control panel, for adjusting described default deviate.

Preferably, in above-mentioned winder, described controller, also comprises: for when cutting off constantly and second cut off the speed controller of controlling described winder body running velocity decline constantly during shutoff signal and described first immediately described in detecting.

Preferably, in above-mentioned winder, described controller, also comprises:

For described, over controlling described winder ontology-driven cylinder described the first break time after Preset Time, stretching out the pushing hands controller that lever is tackled the paper cutting off.

Preferably, in above-mentioned winder, described controller comprises:

SLD503 treater.

From above-mentioned technical scheme, can find out, whether the disclosed winder of the application is qualified by the paper of the current rolling of described image processor automatic decision, if nonconformity, outputting cutting break signal, record the time length of described shutoff signal, and according to the generation of described shutoff signal constantly, the time length of shutoff signal, spacing between winder body running velocity and described image processor and the cutting knife of winder body, calculate best break time, and when described best break time, control cutting knife and carry out cut-out action, the technical scheme that visible the application provides upgrades to automatic processing by manual waste disposal, thereby reduced the manual dependence to people, obviously reduced the waste of paper, production efficiency and the percentage of A-class goods have been improved, and human resources have been saved.

Accompanying drawing explanation

In order to be illustrated more clearly in the embodiment of the present application or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only some embodiment of the application, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.

Fig. 1 is the constructional drawing of the disclosed a kind of winder of the embodiment of the present application;

Fig. 2 is the constructional drawing of the disclosed a kind of winder of another embodiment of the application.

The specific embodiment

Below in conjunction with the accompanying drawing in the embodiment of the present application, the technical scheme in the embodiment of the present application is clearly and completely described, obviously, described embodiment is only the application's part embodiment, rather than whole embodiment.Embodiment based in the application, those of ordinary skills are not making the every other embodiment obtaining under creative work prerequisite, all belong to the scope of the application's protection.

The embodiment of the present application provides a kind of winder.

The constructional drawing of the winder that Fig. 1 provides for the embodiment of the present application.

Referring to Fig. 1, winder comprises: image processor 1, controller 2 and winder body 3.

Wherein, before image processor 1 is arranged on the wiredrawn edge place of winder body 3, for gathering the graphicinformation of paper on transmission track, whether the paper that judges current transmission according to the graphicinformation collecting is qualified, if nonconformity, to controller outputting cutting break signal, record to the time length of controller 2 outputting cutting break signals;

Controller 2 one end are connected with image processor 1, the other end is connected with winder body 3, when controller 2 gets after shutoff signal, the moment while recording the shutoff signal that starts to get most, according to the moment that gets shutoff signal, the running velocity of winder body 3 and the distance between image processor 2 and the cutting knife of winder body 3 of record, calculate the first cut-out constantly.According to the running velocity of the time length of shutoff signal and winder body 3, calculated for the second cut-out moment, controller 2 cut off and controls the action that cutting knife is carried out cut-out paper constantly in the first cut-out moment and second.

Be understandable that, the paper in all embodiment of the application is the graphicinformation by paper to judge the paper whether paper is qualified, wallpaper for example, wrapper etc.

The kind of controller can be chosen according to actual needs, for example the controller in all embodiment of the application can comprise: industrial IPC(Industrial Personal Computer, industrial computer) or PLC control chip, when being PLC control chip, the SLD503 treater that can select AB company to produce.

The constructional drawing of the winder that Fig. 2 provides for another embodiment of the application.

Be understandable that, in order to facilitate staff to add up the length information of winder rolling paper, winder in all embodiment of the application, can comprise the incremental encoder 4 being connected with controller, incremental encoder 4 transmits the length information of paper for real time recording, and this length information is sent to controller.

Conventionally in prior art, the qualified paper when winder rolling arrives after preset length, show that this volume winding completes, cut off paper, and adopt new spool to carry out rolling to paper, so, in the winder that in the application, embodiment provides, can also comprise rolling length calculator, rolling length calculator cuts off the moment, the second cut-out constantly according to the yardage information acquiring, first and winder body 3 running velocitys are determined qualified yardage, when qualified yardage equals preset length, send shutoff signal immediately, control cutting knife action.Its process can be, suppose that preset length is L1, by the first cut-out moment, the second running velocity that cuts off the moment and winder body 3, calculated the length L 2 of side run paper, the cutting knife of winder body is L3 to the distance of incremental encoder, when yardage information L reaches L-L2-L3=L1, export shutoff signal immediately, control cutting knife and carry out the operation of cutting off paper.

Be understandable that, the image processor of the winder that all embodiment of the application provide can comprise photoelectric induction device.As long as this photoelectric induction device can detect the information of the artificial demarcation on paper, it is the device that photoelectric induction device essence in the application refers to the demarcation information that can sense that staff arranges on paper, according to the difference of the information of demarcation, the type of photoelectric induction device is also just different.

When above-mentioned photoelectric induction device detects while there is demarcation information on paper, to controller outputting cutting break signal, record to the time length of controller outputting cutting break signal simultaneously.

Certainly in order to make to detect normalisation more, and realize full-automatic operation, image processor in all embodiment of the application can also comprise High-speed Photography Analysis system, in high speed image analysis system, prestore standard picture, high speed image analysis system contrasts the graphicinformation collecting and standard picture, and output bias value, when the deviate of output is greater than default deviate, to controller outputting cutting break signal, record to the time length of controller outputting cutting break signal.

Certainly, be understandable that, the High-speed Photography Analysis system in the winder that in the application, embodiment provides can also comprise: the first control panel.In the first control panel, prestore N group pre-stored image, when the type of paper changes, can be organized in pre-stored image and be selected corresponding with it pre-stored image as standard picture by N, judge the whether qualified of paper, wherein N be not less than 2 positive integer.

Certainly, because the requirements for quality stringency to product is different, the default deviate in the high speed image analysis system that the embodiment of the present application provides also can be different.

So the High-speed Photography Analysis system in all embodiment of the application, can also comprise the second control panel, user can be different to the requirement of paper quality according to user, by the second control panel, different deviates are set.

Be understandable that, the first control panel and the second control panel can join with touch-screen, realize the adjustment of choosing of standard picture and default deviate by touch-screen.At this, touch-screen can select prestige human relations to lead to TK6070 series of products.

Certainly, when cutting knife cuts off paper, if the running velocity of winder body is too fast, will inevitably impact the quality of paper, so in the technical scheme that all embodiment of the application provide, can also comprise speed controller, speed controller drops to the speed controller of preset standard for cut off the controlling rolling of time control constantly machine body running velocity in the first cut-out moment and second, after cut-out has been moved, control winder body running velocity and return to normal level.

Certainly can understand, speed controller can also be controlled winder body running velocity and drop to low cruise when shutoff signal being detected immediately, when cut off moved after control winder body return to normal operating speed.

Be understandable that, the winder in all embodiment of the application can also comprise: for stretching out over controlling winder ontology-driven cylinder the first break time after Preset Time the pushing hands controller that lever is tackled the paper cutting off.

After the complete side run paper of rolling cuts off send completely, pushing hands controller drives cylinder to stretch out pin side run paper is tackled, and waste product is shunted, and so far completes a complete waste disposal process.

Finally, also it should be noted that, in this article, relational terms such as the first and second grades is only used for an entity or operation to separate with another entity or operational zone, and not necessarily requires or imply and between these entities or operation, have the relation of any this reality or sequentially.And, term " comprises ", " comprising " or its any other variant are intended to contain comprising of nonexcludability, thereby the process, method, article or the equipment that make to comprise a series of key elements not only comprise those key elements, but also comprise other key elements of clearly not listing, or be also included as the intrinsic key element of this process, method, article or equipment.The in the situation that of more restrictions not, the key element being limited by statement " comprising ... ", and be not precluded within process, method, article or the equipment that comprises key element and also have other identical element.

In this specification sheets, each embodiment adopts the mode of going forward one by one to describe, and each embodiment stresses is the difference with other embodiment, between each embodiment identical similar part mutually referring to.

Above-mentioned explanation to the disclosed embodiments, makes professional and technical personnel in the field can realize or use the application.To the multiple modification of these embodiment, will be apparent for those skilled in the art, General Principle as defined herein can be in the situation that do not depart from the application's spirit or scope, realization in other embodiments.Therefore, the application will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.

Claims (10)

1. a winder, comprises and it is characterized in that, comprising:
Winder body;
Before being arranged on the wiredrawn edge place of described winder body, for gathering the graphicinformation of paper, according to the graphicinformation collecting, judge that whether paper is qualified, if nonconformity, outputting cutting break signal, records and exports the image processor of the time length of described shutoff signal;
Be connected with described image processor, for basis, get the moment of described shutoff signal, the spacing between the time length of shutoff signal, winder body running velocity and described image processor and the cutting knife of winder body, determine the first cut-out moment and the second cut-out constantly, and cut off constantly and when second cuts off constantly, control the controller that cutting knife moves described first.
2. winder according to claim 1, is characterized in that, described image processor comprises:
For recording the length information of the paper of transmission, and described length information is sent to the incremental encoder of described controller.
3. winder according to claim 2, is characterized in that, described controller also comprises:
Rolling length calculator, for cutting off according to the length information of described paper, first, the moment, second cuts off constantly and described winder body running velocity is determined qualified yardage, when described qualified yardage equals described preset length, send shutoff signal immediately, control described cutting knife action.
4. winder according to claim 1, is characterized in that, described image processor comprises:
Photoelectric induction device, for judging whether there is demarcation information on described paper, if existed, of living in, outputting cutting break signal, records and exports the time length of described shutoff signal.
5. winder according to claim 1, is characterized in that, described image processor comprises:
High-speed Photography Analysis system, for the graphicinformation collecting and standard picture are contrasted, output bias value, when described deviate is greater than default deviate, outputting cutting break signal, records and exports the time length of described shutoff signal.
6. winder according to claim 5, is characterized in that, described High-speed Photography Analysis system, comprising:
The first control panel for storing N group pre-stored image, and is chosen one group of image as standard picture in described N group pre-stored image, and described N is not less than 2 positive integer.
7. winder according to claim 5, is characterized in that, described image processor, also comprises:
The second control panel, for adjusting described default deviate.
8. winder according to claim 3, it is characterized in that, described controller, also comprises: for when cutting off constantly and second cut off the speed controller of controlling described winder body running velocity decline constantly during shutoff signal and described first immediately described in detecting.
9. winder according to claim 1, is characterized in that, described controller, also comprises:
For described, over controlling described winder ontology-driven cylinder described the first break time after Preset Time, stretching out the pushing hands controller that lever is tackled the paper cutting off.
10. winder according to claim 1, is characterized in that, described controller comprises:
SLD503 treater.
CN201310598145.1A 2013-11-21 2013-11-21 Winding machine CN103552869A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310598145.1A CN103552869A (en) 2013-11-21 2013-11-21 Winding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310598145.1A CN103552869A (en) 2013-11-21 2013-11-21 Winding machine

Publications (1)

Publication Number Publication Date
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Family Applications (1)

Application Number Title Priority Date Filing Date
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03216459A (en) * 1990-01-22 1991-09-24 Toshiba Corp Paper cutter control device
JPH0485255A (en) * 1990-07-26 1992-03-18 Kanzaki Paper Mfg Co Ltd Method and device for connecting paper
CN201538602U (en) * 2009-09-22 2010-08-04 浙江彩通印刷包装有限公司 Laminating rewinder unwinding device
CN202754596U (en) * 2012-08-31 2013-02-27 湛江卷烟包装材料印刷有限公司 Rewinder with detecting device
CN203173571U (en) * 2013-04-16 2013-09-04 云南恩典科技产业发展有限公司 Rewinding machine for tipping paper for cigarette

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03216459A (en) * 1990-01-22 1991-09-24 Toshiba Corp Paper cutter control device
JPH0485255A (en) * 1990-07-26 1992-03-18 Kanzaki Paper Mfg Co Ltd Method and device for connecting paper
CN201538602U (en) * 2009-09-22 2010-08-04 浙江彩通印刷包装有限公司 Laminating rewinder unwinding device
CN202754596U (en) * 2012-08-31 2013-02-27 湛江卷烟包装材料印刷有限公司 Rewinder with detecting device
CN203173571U (en) * 2013-04-16 2013-09-04 云南恩典科技产业发展有限公司 Rewinding machine for tipping paper for cigarette

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Free format text: CORRECT: APPLICANT; FROM: GUANGDONG YULAN DECORATIVE MATERIAL CO., LTD. TO: GUANGDONG YULAN GROUP CO., LTD.

CB02 Change of applicant information

Address after: 523119 Guangdong city of Dongguan province Dongguan dragon road Shilong Road in mulberry technology park Guangdong Yulan Decorative Material Co.

Applicant after: Guangdong yulan Group Plc

Address before: 523119 Guangdong city of Dongguan province Dongguan dragon road Shilong Road in mulberry technology park Guangdong Yulan Decorative Material Co.

Applicant before: Guangdong Yulan Decorative Materials Company Limited

C53 Correction of patent for invention or patent application
RJ01 Rejection of invention patent application after publication

Application publication date: 20140205

RJ01 Rejection of invention patent application after publication