CN103551766A - Metal box pre-stretching welding positioner and metal box pre-stretching welding method - Google Patents
Metal box pre-stretching welding positioner and metal box pre-stretching welding method Download PDFInfo
- Publication number
- CN103551766A CN103551766A CN201310522123.7A CN201310522123A CN103551766A CN 103551766 A CN103551766 A CN 103551766A CN 201310522123 A CN201310522123 A CN 201310522123A CN 103551766 A CN103551766 A CN 103551766A
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- Prior art keywords
- metal box
- frame
- bracket
- prestretched
- welding
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
Abstract
The invention provides a metal box pre-stretching welding positioner and a metal box pre-stretching welding method. The metal box pre-stretching welding positioner comprises a machine frame, a rotating frame and a motor. Two ends of the machine frame are both provided with a rotating shaft, and the motor is in transmission connection with the rotating shaft. The rotating frame comprises an enclosing frame, brackets, pressers, jacking devices and strainers. The end portions of the enclosing frame are connected with the rotating shafts, the plurality of brackets are arranged on two sides of the enclosing frame and perpendicular to the enclosing frame, a support plate is arranged at one end portion of each bracket, the other end portion of each bracket is provided with the presser, the jacking devices are arranged on the brackets on one side of the enclosing frame, and opposite strainers are arranged on two end portions of the enclosing frame. The strainers are used for conducting pre-stretching on a metal plate of a metal box to be welded, a welding gap is kept in the stressed state during welding, welding deformation degree of the metal box is reduced, and welding quality and yield of the metal box are improved by means of the metal box pre-stretching welding positioner.
Description
Technical field
The present invention relates to jig plant equipment, relate in particular to a kind of metal box prestretched welding deflection machine and metal box prestretched welding method.
Background technology
At present, railway locomotive is the vehicles conventional in people's daily life, is conventionally equipped with various metal boxes on locomotive, for example: fuel tank or stainless steel dirt box.Metal box adopts Plate Welding to form conventionally, and metal box, after welding fabrication, can produce serious welding deformation, and the orthopedic difficulty of metal box causes metal cabinet welding quality poor, and yield rate is lower.
Summary of the invention
Technical problem to be solved by this invention is: a kind of metal box prestretched welding deflection machine and metal box prestretched welding method are provided, in solution prior art, metal cabinet welding quality is poor, the defect that yield rate is lower, realizes the welding quality and the yield rate that by metal box prestretched welding deflection machine, improve metal cabinet.
Technical scheme provided by the invention is that a kind of metal box prestretched welding deflection machine, comprising: frame, rotating frame and motor; The both ends of described frame are provided with rotating shaft, and described motor is connected with described rotating shaft transmission; Described rotating frame comprises and encloses frame, bracket, compactor, top-fastener and strainer, described end of enclosing frame is connected in described rotating shaft, described both sides of enclosing frame are respectively arranged with a plurality of described brackets, and described bracket is perpendicular to the described frame that encloses, and an end of described bracket is provided with supporting plate; The other end of described bracket is provided with described compactor, described compactor comprises and is fixed frame and clamping screw, described being fixed on frame offers the first screwed hole, and described clamping screw is threaded in described the first screwed hole, described in be fixed frame and be fixed on described bracket; Described in being positioned at, enclose frame and wherein on the described bracket of a side, be provided with described top-fastener, described top-fastener comprises and holds out against fixed mount and fastening screw, described holding out against offers the second screwed hole on fixed mount, described fastening screw is threaded in described the second screwed hole, described in hold out against fixed mount and be fixed on described bracket; Described both ends of enclosing frame are provided with relative described strainer, described strainer comprises the frame that is strained and fixed, stretching screw and nut, on the described frame that is strained and fixed, offer through hole, described stretching screw is inserted in described through hole, and described nut thread is connected on described stretching screw.
Further, state and be fixed frame and comprise holder and cursor, described cursor is rotating to be connected on described holder, offers described the first screwed hole on described cursor, on described holder and described cursor, be respectively arranged with pin hole, in described pin hole, be inserted with latch.
Further, the both ends up and down of described bracket are provided with respectively described top-fastener.
Further, on described supporting plate, be provided with the first cushion pad, on the opposite face of described bracket, be provided with the second cushion pad.
The present invention also provides a kind of metal box prestretched welding method, adopts above-mentioned metal box prestretched welding deflection machine, and concrete steps comprise:
Step 1, metal box to be welded is placed in rotating frame, the bottom surface of metal box is supported by supporting plate, and the compacted device of end face of metal box pushes, and a side of metal box is resisted against on bracket, and the another side of metal box is pushed by top-fastener;
Stretching screw in step 2, strainer is welded on metal box, and by rotating nut, metal box is carried out to prestretched processing;
Metal box prestretched welding deflection machine provided by the invention and metal box prestretched welding method, by bracket being set enclosing on frame, compactor and top-fastener, the supporting plate of bracket can carry metal box to be welded on the whole, compactor is firmly pressed on supporting plate by metal box, top-fastener is firmly pressed on bracket by metal box, metal box to be welded is being fixed in direction up and down, thereby the position of guaranteeing metal box maintains static, the metallic plate group of simultaneously guaranteeing metal box to be welded keeps evenly post gap, and strainer can carry out prestretched processing to the metallic plate of metal box to be welded, weld seam while making to weld is always in being subject to state of tension, thereby alleviate the welding deformation degree of metal box, realize the welding quality and the yield rate that by metal box prestretched welding deflection machine, improve metal cabinet.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is some embodiments of the present invention, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the front view of metal box prestretched welding deflection machine embodiment of the present invention;
Fig. 2 is the top view of metal box prestretched welding deflection machine embodiment of the present invention;
Fig. 3 is the structural representation of rotating frame in metal box prestretched welding deflection machine embodiment of the present invention;
Fig. 4 is the structural representation of strainer in metal box prestretched welding deflection machine embodiment of the present invention.
The specific embodiment
For making object, technical scheme and the advantage of the embodiment of the present invention clearer, below in conjunction with the accompanying drawing in the embodiment of the present invention, technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is the present invention's part embodiment, rather than whole embodiment.Embodiment based in the present invention, those of ordinary skills, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
As Figure 1-Figure 4, the present embodiment metal box prestretched welding deflection machine, comprising: frame 1, rotating frame 3 and motor 2; The both ends of frame 1 are provided with rotating shaft 11, and motor 2 is in transmission connection with rotating shaft 11; Rotating frame 3 comprises and encloses frame 31, bracket 32, compactor 33, top-fastener 34 and strainer 35, the end of enclosing frame 31 is connected in rotating shaft 11, the both sides of enclosing frame 31 are respectively arranged with a plurality of brackets 32, and bracket 32 is perpendicular to enclosing frame 31, and an end of bracket 32 is provided with supporting plate 321; The other end of bracket 32 is provided with compactor 33, compactor 33 comprises and is fixed frame 331 and clamping screw 332, be fixed on frame 331 and offer the first screwed hole (not shown), clamping screw 332 is threaded in the first screwed hole, is fixed frame 331 and is fixed on bracket 32; Be positioned at and enclose frame 31 and wherein on the bracket 32 of a side, be provided with top-fastener 34, top-fastener 34 comprises and holds out against fixed mount 341 and fastening screw 342, hold out against and on fixed mount 341, offer the second screwed hole (not shown), fastening screw 342 is threaded in the second screwed hole, holds out against fixed mount 341 and is fixed on bracket 32; The both ends of enclosing frame 31 are provided with relative strainer 35, strainer 35 comprises the frame 351 that is strained and fixed, stretching screw 352 and nut 353, be strained and fixed on frame 351 and offer through hole (not shown), stretching screw 352 is inserted in through hole, and nut 353 is threaded on stretching screw 352.
Particularly, the present embodiment metal box prestretched welding deflection machine can be assembled in metal box to be welded in rotating frame 3 in advance, after the assembled moulding of metal box to be welded, be placed on to enclose in frame 31 and by supporting plate 321 and support, and by adjusting clamping screw 332 and fastening screw 342, metal box to be welded is positioned fixing, under the effect of compactor 33 and top-fastener 34, the gap that can guarantee weld seam to be welded in the metal box after assembled can keep uniformity, to improve formed weldquality after welding.And in order to alleviate welding deformation, strainer 35 in the present embodiment applies pulling force by the both ends at metal box to metal box, metallic plate in metal box is carried out to prestretched, thereby in the welding process of long weld seam, weld seam is all the time in being subject to state of tension, after welding completes, the pre-tension deformation with is before offset in the distortion that the cooling contraction of weld seam produces, thereby effectively alleviates the deformation extent of metal box.
Further, for convenient, assembled good metal box is placed in rotating frame 3, be fixed frame 331 and comprise holder 3311 and cursor 3312, cursor 3312 is rotating to be connected on holder 3311, on cursor 3312, offer the first screwed hole, on holder 331 and cursor 3312, be respectively arranged with pin hole (not shown), in pin hole, be inserted with latch 3313.Concrete, in the time need to assembled good metal box being put in rotating frame 3, latch 3313 to be extracted out from pin hole, rotation cursor 3312 opens metal box to be placed in rotating frame 3 easily; Then, rotation cursor 3312 resets, and latch 3313 is inserted in pin hole, just can metal box be squeezed on supporting plate 321 by compactor 33.And for the more effective sidewall to metal box positions fixingly, the both ends up and down of bracket 32 are provided with respectively top-fastener 34.Preferably, on supporting plate 321, be provided with the first cushion pad 322, on the opposite face of bracket 32, be provided with the second cushion pad 323, by the first cushion pad 322 and 323 pairs of extruded metal boxes of the second cushion pad, support, can avoid metal box because of stressed excessive deforming.
The present invention also provides a kind of metal box prestretched welding method, adopts above-mentioned metal box prestretched welding deflection machine, and concrete steps comprise:
Step 1, metal box to be welded is placed in rotating frame, the bottom surface of metal box is supported by supporting plate, and the compacted device of end face of metal box pushes, and a side of metal box is resisted against on bracket, and the another side of metal box is pushed by top-fastener;
Stretching screw in step 2, strainer is welded on metal box, and by rotating nut, metal box is carried out to prestretched processing;
Metal box prestretched welding deflection machine provided by the invention and metal box prestretched welding method, by bracket being set enclosing on frame, compactor and top-fastener, the supporting plate of bracket can carry metal box to be welded on the whole, compactor is firmly pressed on supporting plate by metal box, top-fastener is firmly pressed on bracket by metal box, metal box to be welded is being fixed in direction up and down, thereby the position of guaranteeing metal box maintains static, the metallic plate group of simultaneously guaranteeing metal box to be welded keeps evenly post gap, and strainer can carry out prestretched processing to the metallic plate of metal box to be welded, weld seam while making to weld is always in being subject to state of tension, thereby alleviate the welding deformation degree of metal box, realize the welding quality and the yield rate that by metal box prestretched welding deflection machine, improve metal cabinet.
Finally it should be noted that: above embodiment only, in order to technical scheme of the present invention to be described, is not intended to limit; Although the present invention is had been described in detail with reference to previous embodiment, those of ordinary skill in the art is to be understood that: its technical scheme that still can record aforementioned each embodiment is modified, or part technical characterictic is wherein equal to replacement; And these modifications or replacement do not make the essence of appropriate technical solution depart from the spirit and scope of various embodiments of the present invention technical scheme.
Claims (5)
1. a metal box prestretched welding deflection machine, is characterized in that, comprising: frame, rotating frame and motor; The both ends of described frame are provided with rotating shaft, and described motor is connected with described rotating shaft transmission; Described rotating frame comprises and encloses frame, bracket, compactor, top-fastener and strainer, described end of enclosing frame is connected in described rotating shaft, described both sides of enclosing frame are respectively arranged with a plurality of described brackets, and described bracket is perpendicular to the described frame that encloses, and an end of described bracket is provided with supporting plate; The other end of described bracket is provided with described compactor, described compactor comprises and is fixed frame and clamping screw, described being fixed on frame offers the first screwed hole, and described clamping screw is threaded in described the first screwed hole, described in be fixed frame and be fixed on described bracket; Described in being positioned at, enclose frame and wherein on the described bracket of a side, be provided with described top-fastener, described top-fastener comprises and holds out against fixed mount and fastening screw, described holding out against offers the second screwed hole on fixed mount, described fastening screw is threaded in described the second screwed hole, described in hold out against fixed mount and be fixed on described bracket; Described both ends of enclosing frame are provided with relative described strainer, described strainer comprises the frame that is strained and fixed, stretching screw and nut, on the described frame that is strained and fixed, offer through hole, described stretching screw is inserted in described through hole, and described nut thread is connected on described stretching screw.
2. deflection machine is welded in metal box prestretched according to claim 1, it is characterized in that, state and be fixed frame and comprise holder and cursor, described cursor is rotating to be connected on described holder, on described cursor, offer described the first screwed hole, on described holder and described cursor, be respectively arranged with pin hole, in described pin hole, be inserted with latch.
3. metal box prestretched welding deflection machine according to claim 1, is characterized in that, the both ends up and down of described bracket are provided with respectively described top-fastener.
4. metal box prestretched welding deflection machine according to claim 1, is characterized in that, is provided with the first cushion pad on described supporting plate, is provided with the second cushion pad on the opposite face of described bracket.
5. a metal box prestretched welding method, is characterized in that, adopts the metal box prestretched welding deflection machine as described in as arbitrary in claim 1-4, and concrete steps comprise:
Step 1, metal box to be welded is placed in rotating frame, the bottom surface of metal box is supported by supporting plate, and the compacted device of end face of metal box pushes, and a side of metal box is resisted against on bracket, and the another side of metal box is pushed by top-fastener;
Stretching screw in step 2, strainer is welded on metal box, and by rotating nut, metal box is carried out to prestretched processing;
Step 3, metal box is carried out to soldering.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310522123.7A CN103551766B (en) | 2013-10-30 | 2013-10-30 | Metal box pre-stretching welding positioner and metal box pre-stretching welding method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310522123.7A CN103551766B (en) | 2013-10-30 | 2013-10-30 | Metal box pre-stretching welding positioner and metal box pre-stretching welding method |
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| CN103551766A true CN103551766A (en) | 2014-02-05 |
| CN103551766B CN103551766B (en) | 2015-07-15 |
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| CN201310522123.7A Active CN103551766B (en) | 2013-10-30 | 2013-10-30 | Metal box pre-stretching welding positioner and metal box pre-stretching welding method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105798471A (en) * | 2016-05-31 | 2016-07-27 | 哈尔滨工业大学 | Device and method for inhibiting welding hot cracks of T-shaped structural member |
| CN105921895A (en) * | 2016-05-31 | 2016-09-07 | 哈尔滨工业大学 | Pre-stretching device and method for reducing welding flexural deflection of T-shaped structural part |
| CN112975029A (en) * | 2021-04-02 | 2021-06-18 | 河南鸿昌电子有限公司 | Welding method of semiconductor refrigeration piece |
| CN112975028A (en) * | 2021-04-02 | 2021-06-18 | 河南鸿昌电子有限公司 | Semiconductor refrigeration part welding device |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105798471A (en) * | 2016-05-31 | 2016-07-27 | 哈尔滨工业大学 | Device and method for inhibiting welding hot cracks of T-shaped structural member |
| CN105921895A (en) * | 2016-05-31 | 2016-09-07 | 哈尔滨工业大学 | Pre-stretching device and method for reducing welding flexural deflection of T-shaped structural part |
| CN105921895B (en) * | 2016-05-31 | 2018-03-13 | 哈尔滨工业大学 | A kind of pre-stretching device and method for reducing T junction Member Welding deflection deformation |
| CN112975029A (en) * | 2021-04-02 | 2021-06-18 | 河南鸿昌电子有限公司 | Welding method of semiconductor refrigeration piece |
| CN112975028A (en) * | 2021-04-02 | 2021-06-18 | 河南鸿昌电子有限公司 | Semiconductor refrigeration part welding device |
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| CN112975028B (en) * | 2021-04-02 | 2023-09-26 | 河南鸿昌电子有限公司 | Semiconductor refrigerating piece welding device |
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| CN103551766B (en) | 2015-07-15 |
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Address after: 266111 Chengyang City, Shandong Province District, Ping Road, No. 9, No. Patentee after: CRRC SIFANG CO., LTD. Address before: 266111 Chengyang City, Shandong Province District, Ping Road, No. 9, No. Patentee before: CSR Sifang Locomotive and Rolling Stock Co., Ltd. |
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Effective date of registration: 20210721 Address after: 266111 Hongping Road, Chengyang District, Qingdao, Shandong Province, No. 9 Patentee after: Qingdao CRRC Sifang Rail Vehicle Co.,Ltd. Address before: 266111 Hongping Road, Chengyang District, Qingdao, Shandong Province, No. 9 Patentee before: CRRC SIFANG Co.,Ltd. |
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