CN103547656B - Apparatus and method for drying coking coal - Google Patents
Apparatus and method for drying coking coal Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B57/00—Other carbonising or coking processes; Features of destructive distillation processes in general
- C10B57/08—Non-mechanical pretreatment of the charge, e.g. desulfurization
- C10B57/10—Drying
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L5/00—Solid fuels
- C10L5/02—Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
- C10L5/06—Methods of shaping, e.g. pelletizing or briquetting
- C10L5/10—Methods of shaping, e.g. pelletizing or briquetting with the aid of binders, e.g. pretreated binders
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L5/00—Solid fuels
- C10L5/02—Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
- C10L5/34—Other details of the shaped fuels, e.g. briquettes
- C10L5/36—Shape
- C10L5/366—Powders
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L9/00—Treating solid fuels to improve their combustion
- C10L9/08—Treating solid fuels to improve their combustion by heat treatments, e.g. calcining
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/02—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air
- F26B3/06—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried
- F26B3/08—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried so as to loosen them, e.g. to form a fluidised bed
- F26B3/092—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried so as to loosen them, e.g. to form a fluidised bed agitating the fluidised bed, e.g. by vibrating or pulsating
- F26B3/0926—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried so as to loosen them, e.g. to form a fluidised bed agitating the fluidised bed, e.g. by vibrating or pulsating by pneumatic means, e.g. spouted beds
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Abstract
Description
技术领域technical field
本发明涉及用于干燥装入焦炉的煤以制备焦炭的技术。更具体地,本发明涉及一种可提高煤干燥效率的干燥炼焦炭的装置及方法。The present invention relates to a technique for drying coal charged into a coke oven to produce coke. More specifically, the present invention relates to a device and method for drying coke that can improve coal drying efficiency.
背景技术Background technique
随着全球粗钢产量的急剧增加,用于制造铁矿石及冶金用的焦炭的煤的需求也在增加。为此,煤价暴涨,对资源枯竭的忧虑以及确保优质粘结煤的难度逐渐加深。在这种环境下,正在开发并应用各种技术,以实现用于制造冶金用的焦炭的煤的多样化,并增加粘结力弱的非粘结煤的使用比例。As global crude steel production has increased dramatically, so has demand for coal, which is used to make iron ore and coke for metallurgy. For this reason, coal prices have skyrocketed, concerns about resource depletion and the difficulty of securing high-quality caking coal have gradually deepened. Under such circumstances, various technologies are being developed and applied to diversify the coal used to manufacture metallurgical coke and to increase the use ratio of non-caking coal with weak caking force.
在这些技术中,主要使用降低装入焦炉的煤的水分的干燥技术作为煤预处理技术。在煤的水分干燥中,主要使用具有优异干燥效率的流化床干燥机。在流化床干燥机中,煤被热风流化并干燥。Among these techniques, a drying technique for reducing the moisture content of coal charged into a coke oven is mainly used as a coal pretreatment technique. In moisture drying of coal, fluidized bed dryers with excellent drying efficiency are mainly used. In a fluidized bed dryer, coal is fluidized and dried with hot air.
图14示出了使用现有技术的流化床干燥机的煤干燥结构。在现有技术中,为了对煤进行干燥,使用了水平排布且结构狭长的流化床干燥机100。从流化床干燥机100的下部供应用于干燥煤的热风。因而,煤从流化床干燥机的一侧的前端装入,沿水平方向移动,经流化过程被干燥。而且,干燥后的颗粒状活性炭从流化床干燥机的另一侧的前端排出,而且在煤干燥过程中产生的粉煤从干燥的煤中分级,并由上部排出。所述分级的粉煤在成型装置110中压制成型为预定形状。成型的粉煤与在流化床干燥机100中经干燥的颗粒状活性炭混合,随后供应到焦炉内以制造焦炭。Fig. 14 shows a coal drying structure using a prior art fluidized bed dryer. In the prior art, in order to dry coal, a horizontally arranged fluidized bed dryer 100 with a long and narrow structure is used. Hot air for drying coal is supplied from the lower portion of the fluidized bed dryer 100 . Therefore, coal is loaded from the front end of one side of the fluidized bed dryer, moves in the horizontal direction, and is dried through the fluidization process. Moreover, the dried granular activated carbon is discharged from the front end on the other side of the fluidized bed dryer, and the pulverized coal produced during the coal drying process is classified from the dried coal and discharged from the upper part. The graded pulverized coal is press-molded in a molding device 110 into a predetermined shape. The molded pulverized coal is mixed with granular activated carbon dried in the fluidized bed dryer 100, and then supplied into a coke oven to manufacture coke.
然而,由于在上述现有技术的结构中,热风沿流化床干燥机分散并送入,当含很多水分的高水分煤送入流化床干燥机时,存在的问题在于流化床干燥机的供应位置处不易形成煤的流化床。因此,不能顺利地进行通过煤流化的干燥操作。However, since hot air is dispersed and fed along the fluidized bed dryer in the structure of the above-mentioned prior art, when high-moisture coal containing a lot of moisture is fed into the fluidized bed dryer, there is a problem that the fluidized bed dryer It is not easy to form a fluidized bed of coal at the supply location. Therefore, the drying operation by coal fluidization cannot be performed smoothly.
而且,由于在上述的现有技术的结构中,在一个流化床干燥机中进行煤的干燥和分级,因此分级效率降低。尤其,存在的问题在于在经干燥的煤的排出点处集中进行粉煤的分级,粉煤的分级效率降低。Also, since the coal drying and classification are performed in one fluidized bed dryer in the above-mentioned prior art structure, the classification efficiency is lowered. In particular, there is a problem in that classification of pulverized coal is intensively performed at a discharge point of dried coal, and the classification efficiency of pulverized coal is lowered.
另外,由于在上述现有技术的结构中,在流化床干燥机的煤供应位置及煤排出位置上均供应相同温度的热风,因此降低煤的干燥效率及能源效率。即,在向流化床干燥机中供煤的供应位置处,高水分的煤在低温下与热风接触。而且,在流化床干燥机的煤排出位置处,经干燥的煤在升高的温度下与相同温度的热风接触。在现有技术的结构中,热风未有效分散,从而导致煤的干燥效率降低,而且浪费能源。In addition, since hot air of the same temperature is supplied to both the coal supply position and the coal discharge position of the fluidized bed dryer in the structure of the prior art described above, coal drying efficiency and energy efficiency are lowered. That is, at the position where coal is supplied to the fluidized bed dryer, high-moisture coal is brought into contact with hot air at low temperature. Also, at the coal discharge position of the fluidized bed dryer, the dried coal is brought into contact with hot air of the same temperature at an elevated temperature. In the structure of the prior art, the hot air is not dispersed effectively, resulting in a reduction in the drying efficiency of the coal and a waste of energy.
而且,对于现有技术中煤的干燥方法,由于应该向流化床干燥机中供应高温热风,所以消耗很多能源以供应热风。因此,存在的问题在于由于污染物如二氧化碳的排出而导致环境污染更加严重。Moreover, for the coal drying method in the prior art, since high-temperature hot air should be supplied to the fluidized bed dryer, a lot of energy is consumed to supply the hot air. Therefore, there is a problem that environmental pollution becomes more serious due to discharge of pollutants such as carbon dioxide.
另外,核查通过成型装置在现有技术中煤的干燥过程中产生的粉煤压制成型的结构,在流化床干燥机中产生的80~350℃的粉煤与作为粘结材料的焦油及沥青基粘结剂混合,并对该混合物进行热压成型而制造压块的煤。In addition, the structure of the powdered coal compacted and molded by the molding device in the coal drying process in the prior art, the powdered coal produced in the fluidized bed dryer at 80 to 350°C, and the tar and pitch used as the binding material were checked. A base binder is mixed and the mixture is thermocompressed to produce briquettes of coal.
对于在所述流化床干燥机中分级的粉煤,其水分含量非常低且粒度非常小,所以本身的堆密度(bulk density)较低。因此,在现有技术的结构中,当为了将粉煤压制成型而混合粘结剂时,会发生的问题是难以与粘结剂混合。而且,在通过成型装置压制成型的过程中,为改善堆密度而进行压制成型,在此情况下,难以压制并传送粉煤。另外,由于粉煤与粘结剂混合用于热压成型,因此存在的问题在于应该保持粉煤与成型机的温度,并且由于煤热分解而产生焦油。For the pulverized coal classified in the fluidized bed dryer, its moisture content is very low and its particle size is very small, so its own bulk density (bulk density) is low. Therefore, in the prior art structure, when a binder is mixed for compacting pulverized coal, a problem occurs that it is difficult to mix with the binder. Also, in the process of press-forming by a forming device, press-forming is performed for improving bulk density, and in this case, it is difficult to press and convey pulverized coal. In addition, since pulverized coal is mixed with a binder for hot press molding, there are problems in that the temperature of the pulverized coal and the molding machine should be maintained, and tar is generated due to thermal decomposition of coal.
因此,亟需开发出一种进行制造焦炭用的煤的干燥的更为有效且经济的技术。Therefore, there is an urgent need to develop a more efficient and economical technique for drying coal for coke production.
背景技术中公开的以上信息仅用于增强对本发明背景的理解,因此其可包含不形成在本国内本领域技术人员已知的现有技术的信息。The above information disclosed in this Background section is only for enhancement of understanding of the background of the invention and therefore it may contain information that does not form the prior art that is already known in this country to a person of ordinary skill in the art.
发明内容Contents of the invention
本发明致力于提供一种可提高煤干燥效率的用于干燥炼焦炭的方法及装置。The present invention aims to provide a method and device for drying coke that can improve coal drying efficiency.
此外,本发明还致力于提供一种可提高煤干燥过程中产生的粉煤的分级效率的用于干燥炼焦炭的方法及装置。In addition, the present invention also aims to provide a method and device for drying coke that can improve the classification efficiency of pulverized coal produced in the coal drying process.
此外,本发明还致力于提供一种可提高高水分煤的流动效率的用于干燥炼焦炭的方法及装置。In addition, the present invention also aims to provide a method and device for drying coke that can improve the flow efficiency of high-moisture coal.
此外,本发明还致力于提供一种将焦炉中产生的废气用作流化床干燥机的热源从而节约能源以及使环境污染最小化的用于干燥炼焦炭的方法及装置。In addition, the present invention also aims to provide a method and apparatus for drying coke that uses waste gas generated in a coke oven as a heat source for a fluidized bed dryer to save energy and minimize environmental pollution.
此外,本发明还致力于提供一种通过处理焦炉中产生的废气中的粉尘而使粉尘所导致的环境污染最小化的用于干燥炼焦炭的方法及装置。In addition, the present invention also aims to provide a method and apparatus for drying coke that minimizes environmental pollution caused by dust by treating the dust in exhaust gas generated in a coke oven.
此外,本发明还致力于提供一种能够更加容易地将煤干燥过程中产生的粉煤压制成型以聚结成煤压块的用于干燥炼焦炭的方法及装置。In addition, the present invention also aims to provide a method and device for drying coke that can more easily compact the pulverized coal produced in the coal drying process to agglomerate into coal briquettes.
此外,本发明还致力于提供一种通过在室温下将粉煤压制成型而改善操作性的用于干燥炼焦炭的方法及装置。In addition, the present invention also aims to provide a method and apparatus for drying coke that improves workability by pressing pulverized coal at room temperature.
本发明的一个示例性实施方案提供一种用于干燥炼焦炭的装置,包括:流化床干燥机,所述流化床干燥机通过热风使煤流化干燥,所述热风通过安装于所述流化床干燥机中的分散板喷出;煤供应部分,所述煤供应部分连接于所述流化床干燥机以向分散板上装入煤;以及热风供应部分,所述热风供应部分连接于所述流化床干燥机以向所述分散板供应热风;其中提供至少两个流化床干燥机并将其依次连接以使煤依次经过各流化床干燥机并将其干燥。An exemplary embodiment of the present invention provides a device for drying coke, including: a fluidized bed dryer, the fluidized bed dryer fluidizes and dries coal by hot air, and the hot air passes through the The dispersion plate in the fluidized bed dryer is sprayed out; the coal supply part is connected to the fluidized bed dryer to charge coal to the dispersion plate; and the hot air supply part is connected to the hot air supply part The fluidized bed dryer is used to supply hot air to the dispersion plate; wherein at least two fluidized bed dryers are provided and connected in sequence so that the coal passes through each fluidized bed dryer in sequence and is dried.
多个流化床干燥机可安装成多级,并且沿着煤的移动路径,在一侧的流化床干燥机的出口和下一个流化床干燥机的入口之间可安装有用于移动煤的连接管。Multiple fluidized bed dryers can be installed in multiple stages, and along the moving path of the coal, between the outlet of one fluidized bed dryer and the inlet of the next fluidized bed dryer can be installed for moving coal the connecting pipe.
本发明干燥装置可包括:第一流化床干燥机,所述第一流化床干燥机用于对煤进行流化并干燥以对煤进行分级;及第二流化床干燥机,所述第二流化床干燥机连接于第一流化床干燥机以对经过第一流化床干燥机的煤进行流化并干燥以对煤进行分级。The drying device of the present invention may include: a first fluidized bed dryer, which is used to fluidize and dry coal to classify coal; and a second fluidized bed dryer, which The second fluidized bed dryer is connected to the first fluidized bed dryer to fluidize and dry the coal passing through the first fluidized bed dryer to classify the coal.
在至少一个所述流化床干燥机中,供应到其内部的煤供应方向与热风供应方向可以彼此相向。In at least one of the fluidized bed dryers, the coal supply direction and the hot air supply direction may be opposite to each other.
至少一个所述流化床干燥机可垂直排布以从上部向下部装入煤。At least one of said fluidized bed dryers may be arranged vertically to charge coal from above to below.
供应到所述各流化床干燥机中的热风的温度或流速对于每个流化床干燥机而言可分别不同。The temperature or flow rate of the hot air supplied to each of the fluidized bed dryers may be different for each fluidized bed dryer.
所述流化床干燥机可包括:分散板;下部腔室,所述下部腔室排布于所述分散板的下部,并与热风供应部分相连接,从而导入热风;以及主塔,所述主塔垂直排布于所述分散板上,用于煤的流化,并且所述主塔侧面上形成有煤流入其中的入口和排出经干燥的煤的出口。The fluidized bed dryer may include: a dispersing plate; a lower chamber arranged at the lower part of the dispersing plate and connected to a hot air supply part to introduce hot air; and a main tower, the The main tower is vertically arranged on the dispersing plate, and is used for coal fluidization, and an inlet for coal flowing into it and an outlet for discharging dried coal are formed on the side of the main tower.
所述热风供应部分可包括:鼓风机,所述鼓风机安装在连接于所述流化床干燥机的下部腔室的热风管道中以供给热风;加热器,所述加热器安装在所述热风管道上以加热所供给的热风;和流量计,所述流量计安装在所述热风管道上以控制供给到流化床干燥机的热风的流量。The hot air supply part may include: a blower installed in a hot air duct connected to a lower chamber of the fluidized bed dryer to supply hot air; a heater installed on the hot air duct to heat the supplied hot air; and a flow meter installed on the hot air pipe to control the flow of hot air supplied to the fluidized bed dryer.
在本发明干燥装置中,至少一个所述流化床干燥机还可以包括循环部分,所述循环部分使通过分散板喷出的热风的流速在分散板的中央部分和周边部分处不同,以使煤进行循环。In the drying device of the present invention, at least one of the fluidized bed dryers may further include a circulation part that makes the flow rate of the hot air blown out through the dispersion plate different at the central part and the peripheral part of the dispersion plate, so that Coal is recycled.
所述循环部分可安装在依次连接的流化床干燥机中最前面的流化床干燥机中。The circulation part may be installed in the frontmost fluidized bed dryer among fluidized bed dryers connected in sequence.
所述循环部分可包括分离管,所述分离管安装在形成于流化床干燥机的分散板下部的下部腔室中以划分下部腔室,从而向所述分散板的中央部分和周边部分独立地供应热风,并且所述热风供应部分可包括中央热风管道和周边热风管道,所述中央热风管道连接于所述分离管,并通过分离管内部向分散板中央部分供应热风,所述周边热风管道连接于所述下部腔室,并通过分离管外部向分散板周边部分供应热风,由此向所述中央热风管道和所述周边热风管道分别供应不同流速的热风。The circulation part may include a separation pipe installed in a lower chamber formed at a lower portion of a dispersion plate of the fluidized bed dryer to divide the lower chamber so as to be independent from a central portion and a peripheral portion of the dispersion plate. supply hot air, and the hot air supply part may include a central hot air pipe and a peripheral hot air pipe, the central hot air pipe is connected to the separation pipe, and supplies hot air to the central part of the dispersion plate through the separation pipe, and the peripheral hot air pipe It is connected to the lower chamber and supplies hot air to the peripheral part of the diffuser plate through the outside of the separation pipe, thereby supplying hot air with different flow rates to the central hot air duct and the peripheral hot air duct respectively.
在所述循环部分中,供应到所述分散板中央部分的热风的流速可大于供应到周边部分的热风的流速。In the circulation part, a flow velocity of the hot air supplied to the central part of the dispersion plate may be greater than a flow velocity of the hot air supplied to the peripheral part.
供应到所述分散板中央部分的热风的流速可为煤的最小流化速度的5~8倍。The flow velocity of the hot air supplied to the central portion of the dispersion plate may be 5-8 times the minimum fluidization velocity of coal.
供应到所述分散板周边部分的热风的流速可为煤的最小流化速度的1~2倍。The flow velocity of the hot air supplied to the peripheral portion of the dispersion plate may be 1 to 2 times the minimum fluidization velocity of coal.
所述循环部分还可以包括圆柱形管,所述圆柱形管在所述流化床干燥机中与分散板相隔地安装于分散板的中央部分上部。The circulation part may further include a cylindrical pipe installed at an upper part of a central part of the dispersion plate in the fluidized bed dryer at a distance from the dispersion plate.
所述圆柱形管的大小可为流化床干燥机内径的1/2~1/4。The size of the cylindrical tube may be 1/2-1/4 of the inner diameter of the fluidized bed dryer.
所述分离管可具有相当于所述圆柱形管的大小。The separation tube may have a size equivalent to the cylindrical tube.
所述热风供应部分可包括:分支管,所述分支管安装在连接焦炉燃烧室和烟道的废气排出管道中以供应废气作为煤干燥机的热风;和鼓风机,所述鼓风机安装在所述分支管上以供给废气。The hot air supply part may include: a branch pipe installed in the exhaust gas discharge pipe connecting the coke oven combustion chamber and the flue to supply the exhaust gas as hot air for the coal dryer; and a blower installed in the branch pipe to supply exhaust gas.
本装置还可以包括粉尘捕集部分,所述粉尘捕集部分安装在所述分支管上以处理包含在废气中的粉尘。The present device may further include a dust collecting part installed on the branch pipe to treat dust contained in the exhaust gas.
所述粉尘捕集部分可包括:至少一个旋风分离器,所述旋风分离器安装于所述分支管;主阀门,所述主阀门安装在所述排出管道上以打开和关闭排出管道,以向所述分支管输送废气;和分支阀,所述分支阀安装在所述分支管上以打开和关闭分支管。The dust collecting part may include: at least one cyclone separator installed on the branch pipe; a main valve installed on the discharge pipe to open and close the discharge pipe to The branch pipe conveys exhaust gas; and a branch valve installed on the branch pipe to open and close the branch pipe.
所述热风供应部分可包括:旁路管,所述旁路管用于连接所述排出管道和所述鼓风机;和旁路阀,所述旁路阀安装在所述旁路管上以打开和关闭旁路管,由此使废气选择地经过所述粉尘捕集部分。The hot air supply part may include: a bypass pipe for connecting the discharge duct and the blower; and a bypass valve installed on the bypass pipe to open and close A bypass pipe, whereby the exhaust gas selectively passes through the dust collecting portion.
本发明干燥装置还可包括煤压块制造机,所述煤压块制造机连接于所述流化床干燥机,用于将分级的粉煤压成块,其中所述煤压块制造机可包括:粉煤漏斗,用于储存在所述流化床干燥机中分级的粉煤;煤漏斗,用于储存未经干燥的煤;粘结剂漏斗,用于储存粘结剂;混合器,连接于各漏斗,用于混合粉煤、煤及粘结剂;和成型机,连接于所述混合器以将混合物制成煤压块。The drying device of the present invention may also include a coal briquette making machine, which is connected to the fluidized bed dryer and used to briquette classified pulverized coal, wherein the coal briquette making machine may Comprising: a pulverized coal hopper for storing pulverized coal classified in said fluidized bed dryer; a coal hopper for storing undried coal; a binder hopper for storing binder; a mixer, connected to each hopper for mixing pulverized coal, coal and binder; and a forming machine connected to said mixer for forming the mixture into coal briquettes.
本装置可包括粉煤混合槽,所述粉煤混合槽连接于所述粉煤漏斗以将粉煤从粉煤漏斗按预定比例排出并将其移送到所述混合器。The apparatus may include a pulverized coal mixing tank connected to the pulverized coal hopper to discharge pulverized coal from the pulverized coal hopper in a predetermined ratio and transfer it to the mixer.
本装置可包括煤混合槽,所述煤混合槽连接于所述煤漏斗以将煤从煤漏斗按预定比例排出并将其移送到所述混合器。The apparatus may include a coal mixing tank connected to the coal hopper to discharge coal in predetermined proportions from the coal hopper and transfer it to the mixer.
本装置可包括粘结剂混合槽,所述粘结剂混合槽连接于所述粘结剂漏斗以将粘结剂从粘结剂漏斗按预定比例排出并将其移送到所述混合器。The apparatus may include a binder mixing tank connected to the binder hopper to discharge binder from the binder hopper in a predetermined ratio and transfer it to the mixer.
在本发明装置中,基于100重量%的粉煤与煤的混合原料计,可包括的煤的含量为10~40重量%。In the device of the present invention, based on 100% by weight of the mixed raw material of pulverized coal and coal, the content of coal that can be included is 10-40% by weight.
在本发明装置中,基于100重量份的粉煤与煤的混合原料计,可包括的粘合剂的含量为4~8重量份。In the device of the present invention, based on 100 parts by weight of the mixed raw material of pulverized coal and coal, the binder may be included in an amount of 4-8 parts by weight.
本发明的另一个示例性实施方案提供了一种用于干燥炼焦炭的方法,通过向流化床干燥机中供应热风,以对煤进行流化干燥,所述方法包括:使煤依次通过多级连接的流化床干燥机,从而按顺序对煤进行干燥。Another exemplary embodiment of the present invention provides a method for drying coke by supplying hot air into a fluidized bed dryer to fluidize and dry coal, the method comprising: sequentially passing coal through multiple Stage-connected fluidized bed dryers are used to dry the coal sequentially.
本发明干燥方法可包括:第一干燥步骤,通过第一流化床干燥机对煤进行流化并干燥以对煤进行分级;及第二干燥步骤,在多级排布的第二流化床干燥机中,对第一干燥步骤中被干燥的煤进行流化和干燥以对其进行分级。The drying method of the present invention may include: a first drying step of fluidizing and drying the coal through a first fluidized bed dryer to classify the coal; In the dryer, the coal dried in the first drying step is fluidized and dried to classify it.
在各干燥步骤中,供应到流化床干燥机的热风的流速可为0.6~1.0m/sec(米/秒)。In each drying step, the flow rate of hot air supplied to the fluidized bed dryer may be 0.6˜1.0 m/sec (meter/second).
在各干燥步骤中,供应到流化床干燥机的热风的温度可为120~200℃。In each drying step, the temperature of the hot air supplied to the fluidized bed dryer may be 120 to 200°C.
在所述第一干燥步骤中,装入第一流化床干燥机的煤的供应量可为20kg/h或更低。In the first drying step, the supply amount of coal charged into the first fluidized bed dryer may be 20 kg/h or less.
所述第一步骤的热风的温度或流速可以不同于第二步骤的热风的温度或流速。The temperature or flow rate of the hot air in the first step may be different from the temperature or flow rate of the hot air in the second step.
所述第一步骤的热风的温度可以相对大于第二步骤的热风的温度。The temperature of the hot air in the first step may be relatively higher than the temperature of the hot air in the second step.
所述第一步骤的热风的流速可以相对小于第二步骤的热风的流速。The flow velocity of the hot air in the first step may be relatively smaller than the flow velocity of the hot air in the second step.
在本发明的通过向流化床干燥机中供应热风以对煤进行流化干燥的用于干燥炼焦炭的干燥方法中,通过使供应到流化床干燥机的分散板中央部分的热风的流速和供应到分散板周边部分的热风的流速不同,可使煤进行循环并干燥。In the drying method for drying coke of the present invention by supplying hot air into a fluidized bed dryer to fluidize dry coal, by making the flow rate of the hot air supplied to the central part of the dispersion plate of the fluidized bed dryer Different from the flow velocity of the hot air supplied to the peripheral portion of the diffuser plate, the coal can be circulated and dried.
在本发明干燥方法中,供应到所述分散板中央部分的热风的流速可以大于供应到周边部分的热风的流速。In the drying method of the present invention, the flow velocity of the hot air supplied to the center portion of the dispersion plate may be greater than the flow velocity of the hot air supplied to the peripheral portion.
在本发明干燥方法中,供应到所述分散板中央部分的热风的流速可为煤的最小流化速度的5~8倍。In the drying method of the present invention, the flow velocity of the hot air supplied to the central part of the dispersion plate may be 5-8 times the minimum fluidization velocity of coal.
在本发明干燥方法中,供应到所述分散板周边部分的热风的流速可为煤的最小流化速度的1~2倍。In the drying method of the present invention, the flow velocity of the hot air supplied to the peripheral portion of the dispersion plate may be 1 to 2 times the minimum fluidization velocity of coal.
本发明通过向流化床干燥机中供应热风以对煤进行干燥的干燥方法可为以下方法:其中将从焦炉的燃烧室排出的废气供应到所述流化床干燥机中,以对煤进行干燥。The drying method of the present invention for drying coal by supplying hot air into a fluidized bed dryer may be a method in which exhaust gas discharged from a combustion chamber of a coke oven is supplied into the fluidized bed dryer to dry coal to dry.
本发明干燥方法还可以包括粉尘去除步骤,在将所述废气供应到干燥机的过程中去除包含于废气中的粉尘。The drying method of the present invention may further include a dust removal step of removing dust contained in the exhaust gas during supply of the exhaust gas to the dryer.
本发明干燥方法可为以下方法:其中煤在流化床干燥机中进行流化以进行干燥,并且使煤依次经过多级连接的流化床干燥机,从而按顺序进行干燥。The drying method of the present invention may be a method in which coal is fluidized in a fluidized bed dryer to be dried, and the coal is sequentially passed through the fluidized bed dryers connected in multiple stages to be sequentially dried.
本发明干燥方法还可包括将煤干燥过程中排出的粉煤压制成型的步骤,其中所述粉煤成型步骤可包括:通过将粉煤与未经干燥的煤的混合原料与粘结剂混合,以制备混合物;以及通过将所制备的混合物压制成型,从而制造煤压块。The drying method of the present invention may also include the step of pressing and molding the pulverized coal discharged during the coal drying process, wherein the pulverized coal molding step may include: by mixing the mixed raw material of pulverized coal and undried coal with a binder, to prepare the mixture; and to manufacture coal briquettes by pressing the prepared mixture.
所述煤压块制造步骤可在室温下进行。The coal briquette manufacturing step may be performed at room temperature.
所述粘结剂可为选自沥青、焦油、糖浆或甘油类中的至少一种。The binder may be at least one selected from asphalt, tar, syrup or glycerin.
基于100重量份的粉煤与煤的混合原料计,可包括的粘结剂的含量为4~8重量份。Based on 100 parts by weight of the mixed raw material of pulverized coal and coal, the binder may be included in an amount of 4-8 parts by weight.
基于混合原料计,可包括的煤的含量为10~40重量%。The coal may be included in an amount of 10 to 40% by weight based on the mixed raw material.
根据本发明的示例性实施方案,可通过形成多级流化床对煤进行干燥,从而逐步进行煤的干燥及分级,进而提高干燥效率及分级效率。According to an exemplary embodiment of the present invention, coal may be dried by forming a multi-stage fluidized bed, thereby gradually drying and classifying coal, thereby improving drying efficiency and classifying efficiency.
而且,根据煤的水分含量等改变操作条件,可防止煤在其中聚结,并且甚至对于高水分的煤也可提高流动效率。Also, by changing the operating conditions in accordance with the moisture content of coal, etc., it is possible to prevent coal coalescence therein, and to improve flow efficiency even for high-moisture coal.
另外,通过使用焦炉中产生的废气作为流化床干燥机的热源,可节约能源以及使环境污染最小化。In addition, energy can be saved and environmental pollution can be minimized by using exhaust gas generated in a coke oven as a heat source for the fluidized bed dryer.
而且,可以处理焦炉中产生的废气中的粉尘,从而可使由于现有技术中随着废气的排出而产生的粉尘所导致的环境污染及烟道污染最小化。Also, dust in the exhaust gas generated in the coke oven can be treated, so that environmental pollution and flue pollution due to the dust generated with the discharge of the exhaust gas in the prior art can be minimized.
另外,通过将煤干燥过程中产生的粉煤与未经干燥的煤进行混合以压制成块,可提高粉煤的成型性。In addition, the formability of pulverized coal can be improved by mixing pulverized coal generated during the coal drying process with undried coal to press into agglomerates.
而且,在室温下将粉煤压制成型,从而可进一步简化操作装置以及改善操作性。Furthermore, the pulverized coal is compacted at room temperature, thereby further simplifying the operating device and improving operability.
如上所述,通过提高煤干燥效率,可提高装入焦炉的煤的装入密度,并且可改善焦炭质量。As described above, by improving the coal drying efficiency, the charge density of coal charged into the coke oven can be increased, and the coke quality can be improved.
而且,通过使煤干燥过程中产生的粉煤聚结来使用煤干燥过程中产生的粉煤和使用聚结的粉煤,可提高装入焦炉的煤的装入密度并且改善焦炭质量。Also, using the pulverized coal generated in the coal drying process and using the agglomerated pulverized coal by agglomerating the pulverized coal generated in the coal drying process can increase the charge density of coal charged into a coke oven and improve coke quality.
另外,可大幅改善低价的低级煤的使用比例,并且可稳定地保持焦炉操作。In addition, the use ratio of low-priced low-rank coal can be greatly improved, and coke oven operation can be maintained stably.
附图说明Description of drawings
图1是说明本发明第一示例性实施方案的用于干燥煤的装置的结构示意图。FIG. 1 is a schematic structural view illustrating an apparatus for drying coal according to a first exemplary embodiment of the present invention.
图2至图4是说明在本发明第一示例性实施方案的用于干燥煤的装置中的煤干燥特性的实验结果的图。2 to 4 are graphs illustrating experimental results of drying characteristics of coal in the apparatus for drying coal of the first exemplary embodiment of the present invention.
图5和图6是说明在本发明第一示例性实施方案的用于干燥煤的装置中的粉煤分级特性的实验结果的图。5 and 6 are graphs illustrating experimental results of pulverized coal classification characteristics in the apparatus for drying coal of the first exemplary embodiment of the present invention.
图7是说明本发明第二示例性实施方案的用于干燥煤的装置的结构示意图。FIG. 7 is a schematic structural view illustrating an apparatus for drying coal according to a second exemplary embodiment of the present invention.
图8是本发明第二示例性实施方案的用于干燥煤的装置的沿图5的A-A线的剖面图。FIG. 8 is a sectional view along line A-A of FIG. 5 of an apparatus for drying coal according to a second exemplary embodiment of the present invention.
图9是用于说明本发明第二示例性实施方案的用于干燥煤的装置操作的示意图。FIG. 9 is a schematic diagram for explaining the operation of an apparatus for drying coal according to a second exemplary embodiment of the present invention.
图10是示出本发明第三示例性实施方案的用于干燥煤的装置的示意图。FIG. 10 is a schematic diagram showing an apparatus for drying coal according to a third exemplary embodiment of the present invention.
图11是示出本发明第四示例性实施方案的用于干燥煤的装置的煤压块制造机的示意图。11 is a schematic view showing a coal briquette making machine of an apparatus for drying coal according to a fourth exemplary embodiment of the present invention.
图12是说明当通过本发明第四示例性实施方案的煤压块制造机将粉煤压制成型时,粘结剂成型率相对于混合量的实验结果图。FIG. 12 is a graph illustrating an experiment result of a binder molding ratio with respect to a mixing amount when pulverized coal is compacted by a coal briquette manufacturing machine according to a fourth exemplary embodiment of the present invention.
图13是说明当通过本发明第四示例性实施方案的煤压块制造机将粉煤压制成型时,煤压块强度相对于煤混合量的实验结果图。FIG. 13 is a graph illustrating experimental results of coal briquette strength with respect to coal mixing amount when pulverized coal is compacted by a coal briquette manufacturing machine according to a fourth exemplary embodiment of the present invention.
图14是说明现有技术中用于干燥煤的装置的示意图。Figure 14 is a schematic diagram illustrating a prior art apparatus for drying coal.
具体实施方式Detailed ways
在下文中参照附图更完全地描述本发明,其中示出了本发明的示例性实施方案以便本领域技术人员容易理解。如本发明所属领域中的技术人员所容易理解的,在不超出本发明的主旨和范围的情况下,下述的示例性实施方案可以变形为各种形式。如果可能,相同或类似的部分在附图中通过使用相同的附图标记来表示。The present invention is described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the invention are shown so as to be readily understood by those skilled in the art. As is easily understood by those skilled in the art to which the present invention pertains, the exemplary embodiments described below can be modified into various forms without departing from the spirit and scope of the present invention. Where possible, the same or similar parts are denoted by using the same reference numerals in the drawings.
本文中所使用的包含技术用语及科学术语的所有用语的含义与本发明所属领域中的技术人员通常所理解的含义相同。之前定义的术语理解为具有符合相关技术文献和目前已公开的内容的含义,但不能解释为具有理想或非常正式的含义,除非其被定义。All terms used herein including technical terms and scientific terms have the same meaning as commonly understood by those skilled in the art to which the present invention belongs. The previously defined terms are understood to have meanings consistent with relevant technical documents and currently disclosed contents, but cannot be interpreted as having ideal or very formal meanings unless they are defined.
在下文中,基于应用在焦炉用的煤的干燥的示例性实施方案,对本发明的示例性实施方案进行说明。但本发明并不局限于此,可应用于包含多用途的煤的各种原料的干燥。Hereinafter, an exemplary embodiment of the present invention will be described based on an exemplary embodiment applied to drying of coal for a coke oven. However, the present invention is not limited thereto, and is applicable to drying of various raw materials including coal for various purposes.
[第一示例性实施方案][First Exemplary Embodiment]
图1说明第一示例性实施方案的用于干燥煤的装置。FIG. 1 illustrates an apparatus for drying coal of a first exemplary embodiment.
如图所示,本发明装置包括流化床干燥机10和11、煤供应部分20、及热风供应部分30和31。而且,本装置还包括煤压块制造机60,所述煤压块制造机60用于将煤干燥过程中产生的粉煤颗粒(以下称为粉煤)压制成块。As shown in the figure, the apparatus of the present invention includes fluidized bed dryers 10 and 11 , a coal supply part 20 , and hot air supply parts 30 and 31 . Furthermore, the present device further includes a coal briquette manufacturing machine 60 for pressing pulverized coal particles (hereinafter referred to as pulverized coal) produced during the coal drying process into briquettes.
所述煤供应部分20连接于所述流化床干燥机10以向分散板12装入煤。所述热风供应部分30和31连接于所述流化床干燥机10和11的下部以向所述分散板12供应热风。The coal supply part 20 is connected to the fluidized bed dryer 10 to charge the dispersion plate 12 with coal. The hot air supply parts 30 and 31 are connected to lower parts of the fluidized bed dryers 10 and 11 to supply hot air to the dispersion plate 12 .
而且,流化床干燥机10和11通过热风使煤流化并干燥,所述热风通过安装在所述流化床干燥机10和11中的分散板12喷出。Also, the fluidized bed dryers 10 and 11 fluidize and dry the coal by hot air sprayed through the dispersion plate 12 installed in the fluidized bed dryers 10 and 11 .
在本示例性实施方案中,提供两个流化床干燥机10和11,并且两个流化床干燥机连接成多级。在下文中,为了便于说明,按照煤的移动顺序,将前面的流化床干燥机称为第一流化床干燥机10,并将连接于第一流化床干燥机的后面的流化床干燥机称为第二流化床干燥机11。In the present exemplary embodiment, two fluidized bed dryers 10 and 11 are provided, and the two fluidized bed dryers are connected in multiple stages. Hereinafter, for the convenience of description, according to the moving sequence of coal, the preceding fluidized bed dryer is referred to as the first fluidized bed dryer 10, and the fluidized bed dryer connected to the back of the first fluidized bed dryer is referred to as the first fluidized bed dryer. The machine is called the second fluidized bed dryer 11.
在本示例性实施方案中,第一流化床干燥机10和第二流化床干燥机11依次排布,并且第一流化床干燥机10的出口18和第二流化床干燥机11的入口17之间安装用于移动煤的连接管19。In this exemplary embodiment, the first fluidized bed dryer 10 and the second fluidized bed dryer 11 are arranged in sequence, and the outlet 18 of the first fluidized bed dryer 10 and the second fluidized bed dryer 11 A connecting pipe 19 for moving coal is installed between the inlets 17 of the coal mine.
所述第一流化床干燥机10垂直排布,并且在所述第一流化床干燥机的下部安装向上部喷出热风的分散板12。所述分散板12的下部形成有下部腔室14,所述下部腔室14与热风供应部分30相连接,从而导入热风。而且,所述分散板12上垂直排布有用于进行煤干燥的主塔16。所述主塔16侧面上安装有装入煤的入口17和排出在流化床中被干燥的煤的出口18。另外,所述主塔16的上部连接并安装有旋风分离器50,所述旋风分离器50用于捕集煤干燥过程中产生的粉煤。为了防止热损失,所述流化床干燥机10和11的外表面上施加有隔热材料,并且所述流化床干燥机10和11具有热电偶和压力传感器以检测流化床中的温度及压力。The first fluidized bed dryer 10 is vertically arranged, and a dispersion plate 12 that sprays hot air to the upper part is installed at the lower part of the first fluidized bed dryer. A lower chamber 14 is formed on the lower portion of the dispersion plate 12, and the lower chamber 14 is connected to a hot air supply part 30 to introduce hot air. Moreover, a main tower 16 for coal drying is arranged vertically on the dispersion plate 12 . An inlet 17 for charging coal and an outlet 18 for discharging coal dried in the fluidized bed are installed on the side of the main tower 16 . In addition, a cyclone separator 50 is connected to and installed on the upper part of the main tower 16, and the cyclone separator 50 is used for collecting pulverized coal generated during the coal drying process. In order to prevent heat loss, heat insulating material is applied on the outer surface of the fluidized bed dryers 10 and 11, and the fluidized bed dryers 10 and 11 have thermocouples and pressure sensors to detect the temperature in the fluidized bed and stress.
所述第二流化床干燥机11的结构与上述的所述第一流化床干燥机10的结构相同。因此,相同的附图标记表示相同的元件,并在下文中省略其详细说明。此外,所述第二流化床干燥机11与热风供应部分31相连接,通过所供应的热风对煤进行流化干燥。在本示例性实施方案中,所述热风供应部分30和31分别独立地安装于第一流化床干燥机和第二流化床干燥机,从而单独向各流化床干燥机供应热风。The structure of the second fluidized bed dryer 11 is the same as that of the first fluidized bed dryer 10 described above. Therefore, the same reference numerals denote the same elements, and detailed description thereof will be omitted hereinafter. In addition, the second fluidized bed dryer 11 is connected to the hot air supply part 31, and the coal is fluidized and dried by the supplied hot air. In this exemplary embodiment, the hot air supply parts 30 and 31 are independently installed in the first fluidized bed dryer and the second fluidized bed dryer, respectively, so as to individually supply hot air to each fluidized bed dryer.
所述煤供应部分20通过漏斗22下端的螺旋给料机(screw feeder)24定量输送装在漏斗22中的煤,并供应到第一流化床干燥机10的主塔16中。所述螺旋给料机24的出料侧安装有与主塔16的煤入口17相连接的溜槽26。因此,由螺旋给料机24输送的煤通过溜槽26装入主塔16中。为了使煤流动顺畅,在所述煤供应部分20中,可在所述漏斗22中进一步安装搅拌机。The coal supply part 20 quantitatively transports the coal contained in the hopper 22 through a screw feeder 24 at the lower end of the hopper 22 , and supplies it to the main tower 16 of the first fluidized bed dryer 10 . A chute 26 connected to the coal inlet 17 of the main tower 16 is installed on the discharge side of the screw feeder 24 . Thus, the coal conveyed by the screw feeder 24 is loaded into the main column 16 through the chute 26 . In order to make the coal flow smoothly, in the coal supply part 20 , a stirrer may be further installed in the hopper 22 .
在本示例性实施方案中,由于所述第二流化床干燥机11通过所述连接管19接收在第一流化床干燥机10中经流化过程被干燥的煤,因此不需要独立的煤供应部分。In this exemplary embodiment, since the second fluidized bed dryer 11 receives the coal dried through the fluidization process in the first fluidized bed dryer 10 through the connecting pipe 19, no separate coal supply section.
所述热风供应部分30包括鼓风机34和加热器36,所述鼓风机34安装在连接于所述第一流化床干燥机10的下部腔室14的热风管道32中用于供给热风,所述加热器36安装在热风管道32上用于加热所供给的热风。而且,所述热风管道32上安装有流量计38,所述流量计38用于控制所供给的热风的流量。所述热风可以是由加热器36加热的空气或者是在钢铁厂中产生的高温气体,例如从焦炉燃烧室中排出的废气,但对此不特别限制。在将从焦炉燃烧室中排出的废气用作热风的情况下,由于无需对热风进行加热,因此热风供应部分中可以不包括加热器。该结构将在下文进行详细说明。The hot air supply part 30 includes a blower 34 and a heater 36, the blower 34 is installed in the hot air pipeline 32 connected to the lower chamber 14 of the first fluidized bed dryer 10 for supplying hot air, the heating A device 36 is installed on the hot air duct 32 for heating the supplied hot air. Moreover, a flow meter 38 is installed on the hot air duct 32, and the flow meter 38 is used to control the flow rate of the supplied hot air. The hot air may be air heated by the heater 36 or high-temperature gas generated in a steel plant, such as exhaust gas discharged from a coke oven combustion chamber, but is not particularly limited thereto. When the exhaust gas exhausted from the coke oven combustion chamber is used as hot air, since it is not necessary to heat the hot air, a heater may not be included in the hot air supply section. This structure will be described in detail below.
连接于所述第二流化床干燥机11以向第二流化床干燥机供应热风的热风供应部分31具有与连接于所述第一流化床干燥机10的热风供应部分30相同的结构。因此,相同的附图标记表示与所述热风供应部分30相同的元件,并在下文中省略其详细说明。The hot air supply part 31 connected to the second fluidized bed dryer 11 to supply hot air to the second fluidized bed dryer has the same structure as the hot air supply part 30 connected to the first fluidized bed dryer 10 . Therefore, the same reference numerals denote the same elements as those of the hot air supply part 30, and detailed description thereof will be omitted hereinafter.
在上述结构中,热风通过鼓风机34导入流化床干燥机10和11的下部腔室14。流入下部腔室14中的高温气体通过安装在下部腔室14上部的分散板12喷向上部。通过分散板12喷向上部的热风形成上升气流。通过此上升气流在分散板12上方形成流化床。煤在此流化床中流动并被热风干燥。通过干燥去除水分的煤飞溅到流化床上方,通过安装在主塔16侧面上的出口18排出。而且,在干燥过程中产生的粉煤飞溅到主塔16的上部,被旋风分离器50捕集。在旋风分离器50中未被捕集到的微细粉煤,通过连接于旋风分离器50的后置过滤器52进行捕集。由旋风分离器50和后置过滤器52捕集到的粉煤,通过煤压块制造机60压成块后,与通过所述干燥装置的经干燥的煤一起装入焦炉中。In the above structure, hot air is introduced into the lower chambers 14 of the fluidized bed dryers 10 and 11 through the blower 34 . The high-temperature gas flowing into the lower chamber 14 is sprayed to the upper part through the dispersion plate 12 installed on the upper part of the lower chamber 14 . The hot wind sprayed on the upper part by the diffuser plate 12 forms an upward airflow. A fluidized bed is formed above the dispersion plate 12 by this updraft. Coal flows in this fluidized bed and is dried by hot air. The coal dehydrated by drying splashes above the fluidized bed and is discharged through the outlet 18 installed on the side of the main tower 16 . Furthermore, pulverized coal generated during the drying process splashes to the upper part of the main tower 16 and is collected by the cyclone separator 50 . The fine pulverized coal not collected by the cyclone separator 50 is collected by the post-filter 52 connected to the cyclone separator 50 . The pulverized coal collected by the cyclone separator 50 and the post-filter 52 is pressed into a block by the coal briquetting machine 60, and then loaded into the coke oven together with the dried coal passed through the drying device.
如上所述,本装置具有两个多级排布的流化床干燥机,煤依次经过两个流化床干燥机被干燥及分级。在下文中,分级是指从未干燥的煤中分离出粉煤。As mentioned above, the device has two fluidized bed dryers arranged in multiple stages, and the coal is dried and classified sequentially through the two fluidized bed dryers. Hereinafter, classification refers to the separation of pulverized coal from undried coal.
在下文中,对本装置的操作进行说明。Hereinafter, the operation of this device is explained.
通过煤供应部分20供应到第一流化床干燥机10的煤,在第一流化床干燥机10中通过热风进行第一次流化干燥。本流化床干燥机具有垂直型结构。因此,煤是以与喷向分散板上部的热风喷出方向相向的方向装入。如此装入的煤通过喷向分散板上部的热风的流,在主塔中上下流动而形成流化床。即,通过因本身重量下降的煤和喷向上部的热风的上升流而垂直形成流化床。在主塔中沿垂直方向形成的流化床中,煤集中且持续接受热风喷吹而流动。因此,与在现有技术中煤沿水平方向移动并接受热风喷吹的结构相比,可提高通过热风的煤干燥效率。The coal supplied to the first fluidized bed dryer 10 through the coal supply part 20 is subjected to first fluidized drying in the first fluidized bed dryer 10 by hot air. This fluidized bed dryer has a vertical structure. Therefore, the coal is charged in the direction opposite to the direction in which the hot air is sprayed to the top of the distribution plate. The coal charged in this way flows up and down in the main tower to form a fluidized bed by the flow of hot air blown to the top of the diffuser plate. That is, a fluidized bed is formed vertically by the upward flow of the coal which has fallen by its own weight and the hot air sprayed to the upper part. In the fluidized bed formed in the vertical direction in the main tower, the coal is concentrated and continuously injected with hot air to flow. Therefore, compared with the structure in which coal moves in a horizontal direction and is blown by hot air in the prior art, the drying efficiency of coal by hot air can be improved.
在本示例性实施方案中,所述第一流化床干燥机10主要执行煤的干燥功能。在第一流化床干燥机10中进行粉煤的分级,但是分级效率不需要特别高。在第一流化床干燥机10中产生并分级的粉煤上升到上部,通过连接在上部的旋风分离器50和后置过滤器52捕集处理。In this exemplary embodiment, the first fluidized bed dryer 10 mainly performs the drying function of coal. Classification of pulverized coal is performed in the first fluidized bed dryer 10, but the classification efficiency does not need to be particularly high. The pulverized coal produced and graded in the first fluidized bed dryer 10 rises to the upper part, and is collected and processed through the cyclone separator 50 and post filter 52 connected to the upper part.
为了强化第一流化床干燥机10中煤的干燥功能,可以将供应到所述第一流化床干燥机10的热风的温度设定为大于供应到所述第二流化床干燥机11的热风的温度。In order to strengthen the drying function of coal in the first fluidized bed dryer 10, the temperature of the hot air supplied to the first fluidized bed dryer 10 can be set to be higher than that supplied to the second fluidized bed dryer 11 The temperature of the hot air.
在第一流化床干燥机10的流化床中干燥并飞溅到流化床上方的煤,通过第一流化床干燥机10的出口18排出。从第一流化床干燥机10排出的煤,通过连接于第一流化床干燥机10的出口18的连接管19装入第二流化床干燥机11。The coal dried in the fluidized bed of the first fluidized bed dryer 10 and splashed above the fluidized bed is discharged through the outlet 18 of the first fluidized bed dryer 10 . The coal discharged from the first fluidized bed dryer 10 is charged into the second fluidized bed dryer 11 through the connecting pipe 19 connected to the outlet 18 of the first fluidized bed dryer 10 .
通过所述连接管19流入第二流化床干燥机11中的煤,在第二流化床干燥机11的分散板12上被热风流化并经过第二次干燥过程。在所述第二流化床干燥机11中干燥并飞溅到流化床上方的煤,通过第二流化床干燥机11的出口18排出到外部。而且,在第二流化床干燥机11中产生的粉煤从煤中分级而移动到上部,并通过连接于上部的旋风分离器50和后置过滤器52捕集处理。The coal flowing into the second fluidized bed dryer 11 through the connecting pipe 19 is fluidized by hot air on the dispersion plate 12 of the second fluidized bed dryer 11 and undergoes a second drying process. The coal dried in the second fluidized bed dryer 11 and splashed above the fluidized bed is discharged to the outside through the outlet 18 of the second fluidized bed dryer 11 . Furthermore, the pulverized coal generated in the second fluidized bed dryer 11 is classified from the coal, moved to the upper part, and collected and processed by the cyclone separator 50 and the post filter 52 connected to the upper part.
在本示例性实施方案中,所述第二流化床干燥机11对经过第一流化床干燥机的第一次干燥的煤再进行干燥,并主要执行将粉煤分级的功能。在煤经过所述第二流化床干燥机11时,将煤干燥以确保所需要的水分含量,并充分进行粉煤的分级。In this exemplary embodiment, the second fluidized bed dryer 11 re-dries the first-dried coal passed through the first fluidized bed dryer, and mainly performs the function of classifying pulverized coal. When the coal passes through the second fluidized bed dryer 11, the coal is dried to ensure the required moisture content and the pulverized coal is sufficiently classified.
为了强化在第二流化床干燥机11中粉煤的分级功能,可以将供应到所述第二流化床干燥机11的热风的流速设定为大于供应到所述第一流化床干燥机10的热风的流速。In order to strengthen the classification function of pulverized coal in the second fluidized bed dryer 11, the flow rate of the hot air supplied to the second fluidized bed dryer 11 can be set to be greater than that supplied to the first fluidized bed dryer. The flow rate of the hot air of machine 10.
如上所述,通过两个分离的流化床干燥机对煤进行多级干燥,从而可以独立地进行煤的干燥及分级。因此,可以提高煤的干燥效率及分级效率。As described above, the coal is dried in multiple stages by two separate fluidized bed dryers, so that drying and grading of the coal can be performed independently. Therefore, drying efficiency and classification efficiency of coal can be improved.
同时,图2至图4说明了通过本示例性实施方案的多级流化床干燥机的煤干燥特性的实验结果。Meanwhile, FIGS. 2 to 4 illustrate experimental results of coal drying characteristics by the multistage fluidized bed dryer of the present exemplary embodiment.
针对通常用于制造冶金用焦炭的煤掺混物进行了所述实验。所述煤掺混物是通过混合多种单一煤种来制备的,对所述煤掺混物的工业化学分析、元素分析、发热量及表面积分析的结果如以下表1所示。The experiments were performed on coal blends commonly used to make metallurgical coke. The coal blend was prepared by mixing multiple single coal types, and the results of industrial chemical analysis, elemental analysis, calorific value and surface area analysis of the coal blend are shown in Table 1 below.
[表1][Table 1]
由于煤掺混物包括9-10%的水分,并具有如述表1所示的非常小的表面积,所以大部分水分是表面上存在的表面水分。Since the coal blend comprises 9-10% moisture and has a very small surface area as shown in Table 1 above, most of the moisture is surface moisture present on the surface.
在本实验中,所述煤掺混物的干燥操作,如本示例性实施方案,是通过具有第一流化床干燥机和第二流化床干燥机的干燥装置来进行的。将未经干燥的煤掺混物装入第一流化床干燥机中,并检测最终由第二流化床干燥机排出的干燥过的煤掺混物的水分。选择装入第一流化床干燥机的煤掺混物的粒度以获得尺寸为7mm或更低,并且水分含量为9.2~9.4%。In this experiment, the drying operation of the coal blend, as in this exemplary embodiment, was performed by a drying apparatus having a first fluidized bed dryer and a second fluidized bed dryer. The undried coal blend was charged to the first fluidized bed dryer, and the moisture of the dried coal blend finally discharged from the second fluidized bed dryer was tested. The particle size of the coal blend charged to the first fluidized bed dryer was selected to obtain a size of 7mm or less and a moisture content of 9.2-9.4%.
图2说明了当根据本示例性实施方案的用于干燥煤的装置中热风的流速和温度变化时,煤水分变化的实验结果。FIG. 2 illustrates experimental results of changes in coal moisture when the flow rate and temperature of hot air in the apparatus for drying coal according to the present exemplary embodiment are changed.
在装入第一流化床干燥机的煤掺混物的供应量固定为20kg/h的状态下,通过改变供应到各流化床干燥机的热风的流速和温度来进行实验。当煤的最小流化速度(Qmf)为1时,用其倍数来表示热风的流速。最小流化速度为用于使煤颗粒流动的最小速度,为约0.12m/sec。在以下说明中,由于最小流化速度用1Qmf来表示,为约0.12m/sec,因此为最小流化速度的5倍的热风的流速定义为0.6m/sec,为最小流化速度的8倍的热风的流速定义为1.0m/sec。Experiments were conducted by changing the flow rate and temperature of hot air supplied to each fluidized bed dryer in a state where the supply amount of the coal admixture charged to the first fluidized bed dryer was fixed at 20 kg/h. When the minimum fluidization velocity (Qmf) of coal is 1, use its multiple to represent the flow velocity of hot air. The minimum fluidization velocity is the minimum velocity for the coal particles to flow and is about 0.12m/sec. In the following description, since the minimum fluidization velocity is represented by 1Qmf, which is about 0.12m/sec, the flow velocity of hot air which is 5 times the minimum fluidization velocity is defined as 0.6m/sec, which is 8 times the minimum fluidization velocity The velocity of the hot air is defined as 1.0m/sec.
如图2所示,实验结果表明,当热风的流速彼此相同时,随着热风的温度增加,煤掺混物的水分显示出减少。而且,当热风的温度彼此相同时,随着热风的流速增加,煤掺混物的水分显示出减少。As shown in Fig. 2, the experimental results show that when the flow rates of the hot air are the same as each other, the moisture of the coal blend shows a decrease as the temperature of the hot air increases. Also, when the temperatures of the hot air are the same as each other, the moisture of the coal blend shows a decrease as the flow rate of the hot air increases.
因此,通过实验结果确认到,针对水分含量为9.2~9.4%的煤掺混物,当送入各流化床干燥机的热风的温度为120℃以上且热风流速为最小流化速度的5倍或更高时,煤掺混物可最终干燥成具有的水分含量为煤掺混物可用于焦炭时的5%或更低。而且,可看出,当热风的温度为160℃以上且热风的流速为最小流化速度的7倍或更高时,可以将煤掺混物的水分最终干燥成具有的水分含量为2%或更低。Therefore, it was confirmed from the experimental results that, for coal blends with a moisture content of 9.2 to 9.4%, when the temperature of the hot air sent to each fluidized bed dryer is 120°C or higher and the flow rate of the hot air is 5 times the minimum fluidization velocity or higher, the coal blend can be finally dried to have a moisture content of 5% or less of what the coal blend would be useful for coking. Also, it can be seen that when the temperature of the hot air is above 160°C and the flow velocity of the hot air is 7 times or more the minimum fluidization velocity, the moisture of the coal blend can be finally dried to have a moisture content of 2% or lower.
当所述热风的温度低于120℃时,煤掺混物的干燥效率降低,并且随着热风的温度增加,干燥效率增加,但值得注意的是热风温度增加会导致能源浪费。尤其,所述煤掺混物是将具有低挥发份至高挥发份的范围的宽的挥发份含量的煤混合而获得的,其中挥发份含量为30%的高挥发份煤,当在惰性环境下加热到200℃以上时,热分解而开始释放部分挥发份。因此,当进行煤掺混物的干燥时,为防止煤的劣化,热风温度优选保持在200℃以下。因此,在本示例性实施方案中,所述热风温度可设定在120~200℃范围内。When the temperature of the hot air is lower than 120°C, the drying efficiency of the coal blend decreases, and as the temperature of the hot air increases, the drying efficiency increases, but it is worth noting that an increase in the temperature of the hot air will lead to energy waste. In particular, the coal blend is obtained by blending coals having a broad volatile content ranging from low to high volatile, wherein a high volatile coal with a volatile content of 30% when in an inert atmosphere When heated above 200°C, it will thermally decompose and begin to release some volatile components. Therefore, when drying the coal blend, it is preferable to keep the temperature of the hot air at 200° C. or lower in order to prevent deterioration of the coal. Therefore, in this exemplary embodiment, the temperature of the hot air may be set within a range of 120-200°C.
另外,在所述热风的流速小于最小流化速度的5倍的情况下,煤掺混物的干燥效率降低,并且如果流速大于8倍时没有明显显示出特定的增加效果。因此,在本示例性实施方案中,所述热风的流速可设定为最小流化速度的约5~8倍,即0.6~1.0m/sec。In addition, in the case where the flow rate of the hot air is less than 5 times the minimum fluidization velocity, the drying efficiency of the coal admixture is reduced, and if the flow rate is more than 8 times, no specific increase effect is clearly shown. Therefore, in this exemplary embodiment, the flow velocity of the hot air may be set to be about 5-8 times the minimum fluidization velocity, ie, 0.6-1.0 m/sec.
图3说明了在本示例性实施方案的用于干燥煤的装置中热风的流速和煤掺混物的供应量变化时,煤水分变化的实验结果。FIG. 3 illustrates experimental results of changes in coal moisture when the flow rate of hot air and the supply amount of coal admixture are changed in the apparatus for drying coal of the present exemplary embodiment.
将热风的温度恒定保持在120℃的状态下,通过改变装入第一流化床干燥机的煤掺混物的供应量和热风的流速来进行实验。The experiment was carried out by changing the supply amount of the coal admixture charged into the first fluidized bed dryer and the flow rate of the hot air while keeping the temperature of the hot air constant at 120°C.
如图3所示,实验结果表明,当热风的流速彼此相同时,随着装入第一流化床干燥机的煤掺混物的供应量增加,由第二流化床干燥机最终排出的煤掺混物水分显示出增加。而且,当煤掺混物的供应量彼此相同时,在热风的流速小的情况下,煤掺混物的水分显示出增加。As shown in Figure 3, the experimental results show that when the flow rates of the hot air are the same as each other, as the supply of coal admixture loaded into the first fluidized bed dryer increases, the coal finally discharged from the second fluidized bed dryer Coal blend moisture was shown to increase. Also, when the supply amounts of the coal admixture are the same as each other, the moisture of the coal admixture shows an increase in the case where the flow rate of the hot air is small.
因此,通过实验结果确认到,针对水分含量为9.2~9.4%的煤掺混物,在送入各流化床干燥机的热风的流速为最小流化速度的5倍或更高且装入第一流化床干燥机的煤掺混物的供应量为20kg/h以下时,煤掺混物可最终干燥成具有的水分含量为煤掺混物可用于焦炭时的5%或更低。而且,可以看出,当热风的流速为最小流化速度的7倍或更高且装入第一流化床干燥机的煤掺混物的供应量为15kg/h或更低时,煤掺混物可最终干燥成具有的水分含量为2%或更低。Therefore, it was confirmed from the experimental results that for coal blends with a moisture content of 9.2 to 9.4%, when the flow rate of the hot air fed into each fluidized bed dryer is 5 times or more When the coal blend supplied to the fluidized bed dryer is 20 kg/h or less, the coal blend can be finally dried to have a moisture content of 5% or less than when the coal blend can be used for coke. Also, it can be seen that when the flow rate of the hot air is 7 times the minimum fluidization velocity or higher and the supply amount of the coal admixture charged into the first fluidized bed dryer is 15 kg/h or lower, the coal admixture The mixture can be finally dried to have a moisture content of 2% or less.
如果所述煤掺混物的供应量超过20kg/h,由于煤掺混物的干燥效率降低,热风的流速应当增加,值得注意的是能源消耗增大。If the supply of the coal admixture exceeds 20kg/h, since the drying efficiency of the coal admixture is reduced, the flow rate of the hot air should be increased, and it is noteworthy that the energy consumption increases.
另外,图4说明了在本示例性实施方案的用于干燥煤的装置中,当改变煤供应量和热风温度时,煤水分的变化。In addition, FIG. 4 illustrates changes in coal moisture when coal supply and hot air temperature are changed in the apparatus for drying coal of the present exemplary embodiment.
在热风的流速固定为最小流化速度5倍的状态下,通过改变供应到第一流化床干燥机的煤掺混物的供应量和热风的温度来进行实验。Experiments were conducted by changing the supply amount of the coal admixture supplied to the first fluidized bed dryer and the temperature of the hot air in a state where the flow rate of the hot air was fixed at 5 times the minimum fluidization velocity.
如图4所示,实验结果表明,在相同的热风温度下,随着装入第一流化床干燥机的煤掺混物的供应量增加,由第二流化床干燥机最终排出的煤掺混物水分显示出增加。而且,当煤掺混物的供应量彼此相同时,随着热风的温度的增加,煤掺混物的水分显示出减少。As shown in Figure 4, the experimental results show that at the same hot air temperature, as the supply of coal blends into the first fluidized bed dryer increases, the coal finally discharged from the second fluidized bed dryer The blend moisture showed an increase. Also, when the supply amounts of the coal blends were the same as each other, the moisture of the coal blends showed a decrease as the temperature of the hot air increased.
因此,通过实验结果确认到,针对水分含量为9.2~9.4%的煤掺混物,在送入各流化床干燥机的热风的温度为120℃或更高且装入第一流化床干燥机的煤掺混物的供应量为20kg/h或更低时,煤掺混物最终干燥成具有的水分含量为煤掺混物可用于焦炭时的5%或更低。而且,可以看出,当热风的流速为最小流化速度的7倍或更高且装入第一流化床干燥机的煤掺混物的供应量保持在20kg/h或更低时,煤掺混物可最终干燥成具有的水分含量为2%或更低。Therefore, it was confirmed by the experimental results that, for coal blends with a moisture content of 9.2 to 9.4%, the temperature of the hot air sent to each fluidized bed dryer is 120°C or higher and the first fluidized bed is dried When the feed rate of the coal blend to the machine is 20 kg/h or less, the coal blend is finally dried to have a moisture content of 5% or less than when the coal blend is usable for coke. Also, it can be seen that when the flow rate of the hot air is 7 times the minimum fluidization velocity or higher and the supply of the coal blend charged into the first fluidized bed dryer is kept at 20 kg/h or lower, the coal The blend can be finally dried to have a moisture content of 2% or less.
同时,图5和图6说明了通过本示例性实施方案的多级流化床干燥机的粉煤分级特性的实验结果。其实验条件与所述煤干燥特性实验相同。Meanwhile, FIGS. 5 and 6 illustrate experimental results of pulverized coal classification characteristics by the multistage fluidized bed dryer of the present exemplary embodiment. The experimental conditions are the same as those of the coal drying characteristic experiment.
图5说明了在本示例性实施方案的用于干燥煤的装置中,当改变热风的流速和温度时,粉煤分级率的实验结果。FIG. 5 illustrates experimental results of fractionation ratios of pulverized coal when the flow rate and temperature of hot air are changed in the apparatus for drying coal of the present exemplary embodiment.
在装入第一流化床干燥机的煤掺混物的供应量固定为20kg/h的状态下,通过改变供应到各流化床干燥机的热风的流速和温度来进行实验。Experiments were conducted by changing the flow rate and temperature of hot air supplied to each fluidized bed dryer in a state where the supply amount of the coal admixture charged to the first fluidized bed dryer was fixed at 20 kg/h.
如图5所示,实验结果表明,当热风流速彼此相同时,随着热风的温度的增加,粉煤的分级率提高,而在相同的热风温度下,随着热风的流速的增加,粉煤的分级率显示出提高。As shown in Figure 5, the experimental results show that when the hot air velocity is the same as each other, as the temperature of the hot air increases, the fractionation rate of pulverized coal increases, while at the same hot air temperature, as the velocity of the hot air grading rates showed improvement.
另外,图6说明了在本示例性实施方案的用于干燥煤的装置中,当改变煤供应量和热风温度时,粉煤分级率的实验结果。In addition, FIG. 6 illustrates experimental results of the classification rate of pulverized coal when the coal supply amount and hot air temperature are changed in the apparatus for drying coal of the present exemplary embodiment.
在热风流速固定为最小流化速度5倍的状态下,通过改变供应到第一流化床干燥机的煤掺混物的供应量和热风的温度来进行实验。Experiments were conducted by changing the supply amount of the coal admixture supplied to the first fluidized bed dryer and the temperature of the hot air in a state where the flow rate of the hot air was fixed at 5 times the minimum fluidization velocity.
如图6所示,实验结果表明,在相同的热风温度下,随着装入第一流化床干燥机的煤掺混物的供应量增加,粉煤的分级率显示出降低。而且,当煤掺混物的供应量彼此相同时,随着热风的温度的增加,粉煤的分级率显示出提高。As shown in Fig. 6, the experimental results show that at the same hot air temperature, as the supply of coal admixture loaded into the first fluidized bed dryer increases, the classification rate of pulverized coal shows a decrease. Also, when the supply amounts of the coal blends were the same as each other, the fractionation rate of pulverized coal was shown to increase as the temperature of the hot air increased.
如上所述,由所述粉煤分级率的实验结果确认到,通过本发明的流化床干燥机可确保具有足够所需数值的粉煤分级率。As described above, it was confirmed from the experimental results of the pulverized coal classification ratio that the pulverized coal classification ratio having a sufficient required value can be ensured by the fluidized bed dryer of the present invention.
[第二示例性实施方案][Second Exemplary Embodiment]
图7说明了用于干燥煤的本发明装置的另一个示例性实施方案。在以下说明中,相同的附图标记表示上述相同的元件,并省略其详细说明。Figure 7 illustrates another exemplary embodiment of the apparatus of the present invention for drying coal. In the following description, the same reference numerals denote the same elements as described above, and detailed description thereof will be omitted.
如图所示,本发明的装置包括排布成多级的第一流化床干燥机10和第二流化床干燥机11、用于向第一流化床干燥机装入煤的煤供应部分20、连接于所述流化床干燥机10并向所述分散板12供应热风的热风供应部分30和31。而且,本发明装置还包括循环部分,所述循环部分使通过所述流化床干燥机10的分散板12喷出的热风的流速,在分散板12的中央部分和周边部分处不同,以使煤在分散板12上部循环。其中,所述中央部分是指包括分散板12中心的中央部分,周边部分是指中央部分的外侧部分。As shown in the figure, the device of the present invention includes a first fluidized bed dryer 10 and a second fluidized bed dryer 11 arranged in multiple stages, a coal supply for charging coal to the first fluidized bed dryer Part 20 , hot air supply parts 30 and 31 connected to the fluidized bed dryer 10 and supplying hot air to the dispersion plate 12 . And, the device of the present invention also includes a circulation part, which makes the flow velocity of the hot air sprayed out through the dispersion plate 12 of the fluidized bed dryer 10 different at the central part and the peripheral part of the dispersion plate 12, so that Coal circulates on top of the dispersion plate 12 . Wherein, the central part refers to the central part including the center of the dispersion plate 12, and the peripheral part refers to the outer part of the central part.
两个干燥机中均可安装所述循环部分。在本示例性实施方案中,所述循环部分安装在排布成多级的两个干燥机中排布于前面的第一流化床干燥机10上。The circulation section can be installed in both dryers. In the present exemplary embodiment, the circulation section is installed on the first fluidized bed dryer 10 arranged in front of the two dryers arranged in multiple stages.
在所述循环部分中,在下部腔室14中安装划分下部腔室14的分离管40,以向所述分散板12的中央部分和周边部分独立供应热风,并且从所述热风供应部分30向所述分离管40的内部和外部供应不同流速的热风。In the circulation part, a separating pipe 40 dividing the lower chamber 14 is installed in the lower chamber 14 to independently supply hot air to the central part and the peripheral part of the dispersion plate 12, and from the hot air supply part 30 to the The inside and outside of the separating pipe 40 are supplied with hot air at different flow rates.
从所述热风供应部分30向下部腔室14供应热风的热风管道32分为两个,分别连接并安装于分离管40和下部腔室14。在所述热风管道32中,连接于分离管40的热风管道称为中央热风管道33,而连接于下部腔室14的热风管道称为周边热风管道35。The hot air duct 32 for supplying hot air from the hot air supply part 30 to the lower chamber 14 is divided into two, which are respectively connected and installed to the separating pipe 40 and the lower chamber 14 . Among the hot-air ducts 32 , the hot-air duct connected to the separating pipe 40 is called the central hot-air duct 33 , and the hot-air duct connected to the lower chamber 14 is called the peripheral hot-air duct 35 .
所述热风供应部分30向所述中央热风管道33和所述周边热风管道35供应不同流速的热风。在本示例性实施方案中,所述热风供应部分30供应热风,使供应到所述分散板12中央部分的热风的流速大于供应到周边部分的热风的流速。热风的流速可通过热风供应部分30的流量计38进行控制。通过控制或确认安装在各热风管道32上的流量计38以按流速供应热风。The hot air supply part 30 supplies hot air at different flow rates to the central hot air duct 33 and the peripheral hot air duct 35 . In the present exemplary embodiment, the hot air supply part 30 supplies hot air such that the flow velocity of the hot air supplied to the central portion of the dispersion plate 12 is greater than that supplied to the peripheral portion. The flow rate of the hot air can be controlled by the flow meter 38 of the hot air supply part 30 . The hot air is supplied according to the flow rate by controlling or confirming the flow meter 38 installed on each hot air duct 32 .
因此,向所述分散板12的中央部分和周边部分喷出不同流速的热风,使得煤在分散板12的中央部分上升且在周边部分下降,从而进行循环。Therefore, hot air with different flow rates is sprayed to the central part and peripheral part of the distribution plate 12, so that the coal rises in the central part of the distribution plate 12 and descends in the peripheral part, thereby circulating.
在此,供应到所述分散板12中央部分的热风的流速可为煤的最小流化速度的5~8倍。而且,供应到所述分散板12周边部分的热风的流速可为煤的最小流化速度的1~2倍。如果供应到所述分散板12中央部分的热风的流速低于所述速度,则不能使煤充分上升,因此煤的循环无法充分地进行。如果供应到所述分散板中央部分的热风的流速大于所述范围,则供应热风的动力增加而增加运行成本。Here, the flow velocity of the hot air supplied to the central portion of the dispersion plate 12 may be 5-8 times the minimum fluidization velocity of coal. Also, the flow velocity of the hot air supplied to the peripheral portion of the dispersion plate 12 may be 1 to 2 times the minimum fluidization velocity of coal. If the flow velocity of the hot air supplied to the central portion of the dispersing plate 12 is lower than the above velocity, the coal cannot be sufficiently raised, and thus the circulation of the coal cannot be sufficiently performed. If the flow velocity of the hot air supplied to the central portion of the diffuser plate is greater than the range, power for supplying the hot air increases to increase operating costs.
另外,如果供应到所述分散板12周边部分的热风的流速大于所述范围,则上述流速与供应到分散板中央部分的热风流速的速度差变小,因此煤的循环无法顺利地进行,从而会产生煤降落到周边部分而堆积的现象。In addition, if the flow velocity of the hot air supplied to the peripheral portion of the diffuser plate 12 is greater than the range, the speed difference between the above-mentioned flow velocity and the flow velocity of the hot air supplied to the central portion of the diffuser plate becomes small, so that the circulation of coal cannot be performed smoothly, thereby A phenomenon in which coal falls to the peripheral portion and accumulates occurs.
在本发明装置中,在所述流化床干燥机10的主塔16中还安装有圆柱形管42,以便在分散板12上部更加可靠地形成所述循环流。所述圆柱形管42是沿主塔16的长度方向垂直排布在主塔16中的圆柱形管结构,与分散板12相隔地安装在分散板12的中央部分上部。In the device of the present invention, a cylindrical pipe 42 is also installed in the main tower 16 of the fluidized bed dryer 10 so as to form the circulating flow on the upper part of the dispersing plate 12 more reliably. The cylindrical pipe 42 is a cylindrical pipe structure vertically arranged in the main tower 16 along the length direction of the main tower 16 , and is installed on the upper part of the central part of the dispersion plate 12 at a distance from the dispersion plate 12 .
因此,形成在分散板12上部的流化床被所述圆柱形管42清楚地分为两个区域,即中央部分及其外侧的周边部分。由此,可可靠地形成在圆柱形管42中上升而在圆柱形管42的外侧下降的煤循环流。Therefore, the fluidized bed formed on the upper part of the dispersing plate 12 is clearly divided into two regions by the cylindrical pipe 42, namely, a central part and a peripheral part on the outside thereof. Accordingly, a coal circulation flow that rises in the cylindrical pipe 42 and descends outside the cylindrical pipe 42 can be reliably formed.
如图8所示,所述圆柱形管42排布在主塔16的中央部分,并在所述圆柱形管与分散板12相隔的状态下,通过使用支撑部件44固定地安装在主塔16的内周面上。As shown in FIG. 8 , the cylindrical pipe 42 is arranged in the central part of the main tower 16, and is fixedly installed on the main tower 16 by using a support member 44 in a state where the cylindrical pipe is separated from the dispersion plate 12. on the inner peripheral surface.
在本示例性实施方案中,所述圆柱形管42的大小为流化床干燥机10的内径的1/2~1/4。而且,所述分离管40可具有相当于所述圆柱形管42的大小。在所述圆柱形管的内径小于所述范围的情况下,圆柱形管的内径过小,因此值得注意的是供应到中央部分的热风排出到圆柱形管的外部。而且,如果所述圆柱形管的内径大于所述范围,则圆柱形管的内径过大,因此值得注意的是上升的煤再通过圆柱形管内部下降。因此,煤的循环无法充分地进行。In this exemplary embodiment, the size of the cylindrical pipe 42 is 1/2˜1/4 of the inner diameter of the fluidized bed dryer 10 . Also, the separation pipe 40 may have a size equivalent to the cylindrical pipe 42 . In the case where the inner diameter of the cylindrical pipe is smaller than the range, the inner diameter of the cylindrical pipe is too small, so it is noteworthy that the hot air supplied to the central portion is discharged to the outside of the cylindrical pipe. Also, if the inner diameter of the cylindrical tube is larger than the range, the inner diameter of the cylindrical tube is too large, so it is noticeable that the rising coal then descends through the inside of the cylindrical tube. Therefore, the circulation of coal cannot be performed sufficiently.
以下,参照图9说明本发明装置的操作。Hereinafter, the operation of the apparatus of the present invention will be described with reference to FIG. 9 .
藉由本发明装置通过中央热风管道33和周边热风管道35供应不同流速的热风。The device of the present invention supplies hot air with different flow rates through the central hot air duct 33 and the peripheral hot air duct 35 .
供应到所述中央热风管道33的热风,与分离管40相连接,供应到所述分离管40中。所述分离管40与分散板12的中央部分相连接,流入分离管40内部的热风喷向分散板12的中央部分。因此,流速相对高的热风喷向所述分散板12的中央部分。The hot air supplied to the central hot air duct 33 is connected to the separation pipe 40 and supplied into the separation pipe 40 . The separation pipe 40 is connected to the central part of the dispersion plate 12 , and the hot air flowing into the separation pipe 40 is sprayed toward the central part of the dispersion plate 12 . Therefore, hot air with a relatively high flow velocity is sprayed toward the central portion of the dispersion plate 12 .
供应到所述周边热风管道35的热风,与下部腔室相连接,供应到分离管40的外部与下部腔室14之间。所述分离管40和下部腔室14之间的区域与分散板12的周边部分相连接,流入所述区域的热风通过分散板12的周边部分喷出。因此,流速相对低的热风喷向所述分散板12的周边部分。The hot air supplied to the peripheral hot air duct 35 is connected to the lower chamber, and is supplied between the outside of the separation pipe 40 and the lower chamber 14 . The area between the separation pipe 40 and the lower chamber 14 is connected to the peripheral portion of the diffuser plate 12 , and the hot air flowing into the area is sprayed out through the peripheral portion of the diffuser plate 12 . Therefore, hot air having a relatively low flow velocity is sprayed toward the peripheral portion of the dispersion plate 12 .
如上所述,流速相对高的热风向分散板12的中央部分喷出,而流速相对低的热风向分散板12的周边部分喷出。因此,产生从分散板12的中央部分流向周边部分的循环流。煤随着该循环流在分散板12的中央部分上升。上升的煤,通过排布于分散板12上部的圆柱形管42的内部向上升。而且,如果煤经过圆柱形管42的上部后上升力变弱,则煤被挤到圆柱形管42的外侧,并通过圆柱形管42的外侧——即流速相对低的分散板12的周边部分——下降。As described above, hot air with a relatively high flow velocity is ejected toward the central portion of the diffuser plate 12 , while hot air with a relatively low flow velocity is ejected toward the peripheral portion of the diffuser plate 12 . Therefore, a circulating flow flowing from the central portion of the dispersion plate 12 to the peripheral portion is generated. The coal rises in the central part of the distribution plate 12 along with the circulating flow. The ascending coal ascends through the inside of the cylindrical pipe 42 arranged on the upper part of the dispersion plate 12 . And, if coal passes through the upper part of cylindrical pipe 42, the lifting force becomes weaker, then the coal is squeezed to the outside of cylindrical pipe 42, and passes through the outside of cylindrical pipe 42—the peripheral portion of dispersing plate 12 where the flow velocity is relatively low. --decline.
因此,如图所示,由此形成循环流,其中煤沿圆柱形管42的内部上升并通过圆柱形管42与主塔16内表面之间的区域下降,煤随着该循环流在圆柱形管42中进行循环。Thus, as shown, a circulating flow is formed whereby the coal rises along the interior of the cylindrical tube 42 and descends through the area between the cylindrical tube 42 and the inner surface of the main tower 16, with the coal following this circulating flow in the cylindrical Circulation is carried out in the pipe 42.
因此,在含过量水分的煤装入流化床干燥机10的情况下,在现有技术中,煤附着在分散板12上,因此难以形成使煤流动,但是在本发明装置中,确保循环流,其中煤在分散板12的中央部分处由于高流速向而上升而在分散板12的周边部分下降。通过这种循环流,煤可继续经过向圆柱形管42的外侧下降并干燥的过程以及在圆柱形管42内部上升并干燥的过程。因此,即使对于高水分的煤,煤在流化床中可进行循环,从而提高干燥效率。Therefore, when the coal containing excessive moisture is charged into the fluidized bed dryer 10, in the prior art, the coal adheres to the dispersion plate 12, so it is difficult to form and make the coal flow, but in the device of the present invention, the circulation is ensured. Flow in which the coal rises at the central portion of the dispersion plate 12 due to the high flow velocity direction and descends at the peripheral portion of the dispersion plate 12. With this circulating flow, the coal can continue to go down and dry outside the cylindrical tube 42 and go up and dry inside the cylindrical tube 42 . Therefore, even for high-moisture coal, the coal can be circulated in the fluidized bed, thereby improving the drying efficiency.
[第三示例性实施方案][Third Exemplary Embodiment]
图10说明了用于干燥煤的本发明装置的另一个示例性实施方案。在以下说明中,相同的附图标记表示上述的相同元件,并省略其详细说明。Figure 10 illustrates another exemplary embodiment of the apparatus of the present invention for drying coal. In the following description, the same reference numerals denote the same elements as described above, and detailed description thereof will be omitted.
如图所示,本发明装置包括排布成多级的第一流化床干燥机10和第二流化床干燥机11、用于向第一流化床干燥机装入煤的煤供应部分20、连接于所述流化床干燥机10和11并向所述分散板12供应热风的热风供应部分70。As shown in the figure, the device of the present invention includes a first fluidized bed dryer 10 and a second fluidized bed dryer 11 arranged in multiple stages, a coal supply part for charging coal into the first fluidized bed dryer 20. A hot air supply part 70 connected to the fluidized bed dryers 10 and 11 and supplying hot air to the dispersion plate 12.
在本示例性实施方案中,用于向所述各流化床干燥机10和11供应热风的热风供应部分70的结构如下所述。In the present exemplary embodiment, the structure of the hot air supply portion 70 for supplying hot air to the respective fluidized bed dryers 10 and 11 is as follows.
在本示例性实施方案中,在所述热风供应部分70中,将从煤被碳化的焦炉燃烧室100中排出的废气供应到所述流化床干燥机10和11。In the present exemplary embodiment, in the hot air supply part 70 , exhaust gas discharged from the coke oven combustion chamber 100 in which coal is carbonized is supplied to the fluidized bed dryers 10 and 11 .
为此,本发明热风供应部分70包括:分支管71,所述分支管71安装在连接焦炉燃烧室100和烟道104的废气排出管道102中以供应废气作为煤干燥机的热风;鼓风机72,所述鼓风机72安装在所述分支管71中以向流化床干燥机的下部供给废气;以及热风管道73,所述热风管道73连接鼓风机72和流化床干燥机的下部。For this reason, the hot air supply part 70 of the present invention includes: a branch pipe 71, which is installed in the waste gas discharge pipe 102 connecting the coke oven combustion chamber 100 and the flue 104 to supply waste gas as hot air for the coal dryer; blower 72 , the blower 72 is installed in the branch pipe 71 to supply exhaust gas to the lower part of the fluidized bed dryer; and a hot air duct 73 connecting the blower 72 and the lower part of the fluidized bed dryer.
因此,在本发明干燥装置中,可将焦炉燃烧室100中产生的废气作为热风来使用而对煤进行干燥。Therefore, in the drying apparatus of the present invention, coal can be dried by using exhaust gas generated in the coke oven combustion chamber 100 as hot air.
在此,本发明干燥装置还包括粉尘捕集部分,所述粉尘捕集部分安装在所述分支管71上以处理包含在废气中的粉尘。Here, the drying device of the present invention further includes a dust collecting part installed on the branch pipe 71 to process the dust contained in the exhaust gas.
所述粉尘捕集部分包括:至少一个旋风分离器80,所述旋风分离器80安装在所述分支管71中以捕集包含在废气中的粉尘;主阀门81,所述主阀门81安装在所述排出管道102中以打开和关闭排出管道102,以便将废气输送到所述分支管71;分支阀82,所述分支阀82安装在所述分支管71中以打开和关闭分支管71。The dust collection part includes: at least one cyclone separator 80 installed in the branch pipe 71 to collect dust contained in the exhaust gas; a main valve 81 installed in the The discharge pipe 102 is used to open and close the discharge pipe 102 so as to deliver exhaust gas to the branch pipe 71 ; the branch valve 82 is installed in the branch pipe 71 to open and close the branch pipe 71 .
因此,如果需要,如果关闭安装在所述排出管道102中的主阀门81并打开安装在分支管71中的分支阀82,则排向烟道104的废气供给到分支管71。因此,在废气经过粉尘捕集部分并去除粉尘后,废气可作为流化床干燥机10和11的热风供应。Therefore, if necessary, if the main valve 81 installed in the discharge pipe 102 is closed and the branch valve 82 installed in the branch pipe 71 is opened, the exhaust gas discharged to the flue 104 is supplied to the branch pipe 71 . Therefore, the exhaust gas can be supplied as hot air of the fluidized bed dryers 10 and 11 after the exhaust gas passes through the dust collecting part and the dust is removed.
另外,如果需要,本发明装置还包括:旁路管84,所述旁路管84连接所述排出管道102和所述鼓风机72以通过鼓风机72直接供给废气;以及旁路阀86,所述旁路阀86安装在所述旁路管84上以打开和关闭旁路管84,从而使废气选择地经过所述粉尘捕集部分。In addition, if necessary, the device of the present invention further includes: a bypass pipe 84, which connects the discharge pipe 102 and the blower 72 so as to directly supply the exhaust gas through the blower 72; and a bypass valve 86, which A bypass valve 86 is installed on the bypass pipe 84 to open and close the bypass pipe 84 so that exhaust gas selectively passes through the dust collecting part.
在本示例性实施方案中,所述旁路管84安装在所述旋风分离器80的后端和鼓风机72之间,以与排出管道102相连接。因此,根据安装在所述分支管71或旁路管84中的分支阀82和旁路阀86的开闭操作,废气选择地经过粉尘捕集部分。其中,所述主阀门81在排出管道102上排布于所述旁路管84的后端。In this exemplary embodiment, the bypass pipe 84 is installed between the rear end of the cyclone separator 80 and the blower 72 to be connected with the discharge pipe 102 . Therefore, according to the opening and closing operations of the branch valve 82 and the bypass valve 86 installed in the branch pipe 71 or the bypass pipe 84, the exhaust gas selectively passes through the dust collecting portion. Wherein, the main valve 81 is arranged at the rear end of the bypass pipe 84 on the discharge pipe 102 .
另外,本发明装置还可以包括:排出管88,所述排出管88连接鼓风机72的出气侧和排出管道102;排出阀89,所述排出阀89安装在所述排出管88中;管道阀74,所述管道阀74安装在所述热风管道73中,以便必要时通过烟道104排出经粉尘处理的废气。因此,必要时,如果关闭所述管道阀74并打开排出阀89,则废气被供给到排出管道102以通过烟道104排出。In addition, the device of the present invention may also include: a discharge pipe 88, the discharge pipe 88 is connected to the outlet side of the blower 72 and the discharge pipe 102; a discharge valve 89, the discharge valve 89 is installed in the discharge pipe 88; the pipe valve 74 , the pipeline valve 74 is installed in the hot air pipeline 73 so that the dust-treated waste gas can be discharged through the flue 104 if necessary. Therefore, if necessary, if the duct valve 74 is closed and the discharge valve 89 is opened, exhaust gas is supplied to the discharge duct 102 to be discharged through the flue 104 .
此时,由于通过烟道104排出的废气是经过所述粉尘捕集部分的旋风分离器80去除粉尘的状态,因此可以防止包含在废气中的石墨等粉尘所导致的烟道104污染。At this time, since the exhaust gas discharged through the flue 104 passes through the cyclone separator 80 of the dust collection part to remove dust, the pollution of the flue 104 caused by dust such as graphite contained in the exhaust gas can be prevented.
在下文中,对本发明装置的操作进行说明。In the following, the operation of the device of the present invention is explained.
如上所述,在本发明装置中,提供多级排布的两个流化床干燥机10和11,煤经过两个流化床干燥机时依次被干燥并分级。As mentioned above, in the apparatus of the present invention, two fluidized bed dryers 10 and 11 arranged in multiple stages are provided, and coal is dried and classified sequentially when passing through the two fluidized bed dryers.
在此,请参见向所述流化床干燥机中供应热风的过程,为了焦炉中的煤碳化,将副产物如COG(焦炉气(Coke Oven Gas))和BFG(高炉气(Blast Furnace Gas))气体供应到燃烧室100燃烧。在燃烧室100中产生的热量用于煤碳化。在燃烧室100中燃烧后产生的废气通过与燃烧室100连接的排出管道102排向烟道104。Here, see the process of supplying hot air into said fluidized bed dryer, for the carbonization of coal in the coke oven, by-products such as COG (Coke Oven Gas) and BFG (Blast Furnace Gas) Gas)) gas is supplied to the combustion chamber 100 for combustion. The heat generated in the combustion chamber 100 is used for carbonization of coal. The exhaust gas produced after combustion in the combustion chamber 100 is discharged to the flue 104 through the exhaust pipe 102 connected with the combustion chamber 100 .
在此过程中,本发明装置被驱动将排向烟道104的废气用作所述流化床干燥机10和11的热风。During this process, the device of the present invention is driven to use the exhaust gas discharged to the flue 104 as hot air for the fluidized bed dryers 10 and 11 .
从焦炉燃烧室100排出的废气为200~230℃、其流量为6000Nm3/min,且所述废气包含少量的粉尘,因此足够用作流化床干燥机的热风源。The exhaust gas discharged from the coke oven combustion chamber 100 has a temperature of 200-230° C. and a flow rate of 6000 Nm 3 /min, and the exhaust gas contains a small amount of dust, so it is sufficient to be used as a hot air source for a fluidized bed dryer.
当安装在所述排出管道102上的主阀门81关闭且安装在分支管71上的分支阀82打开时,从燃烧室100通过排出管道102排出的废气流入分支管71。在此状态下,如果驱动鼓风机72,则废气在旋风分离器80中经历粉尘处理,随后通过连接于鼓风机72的热风管道73供应到各流化床干燥机10和11。因此,废气作为流化床干燥机的热风使用。When the main valve 81 installed on the discharge pipe 102 is closed and the branch valve 82 installed on the branch pipe 71 is opened, exhaust gas discharged from the combustion chamber 100 through the discharge pipe 102 flows into the branch pipe 71 . In this state, if the blower 72 is driven, the exhaust gas undergoes dust treatment in the cyclone 80 and is then supplied to each of the fluidized bed dryers 10 and 11 through the hot air duct 73 connected to the blower 72 . Therefore, the exhaust gas is used as hot air for the fluidized bed dryer.
如上所述,通过本发明热风供应部分70,从焦炉燃烧室100排出的废气可作为流化床干燥机的热风使用,从而对煤进行干燥。As described above, through the hot air supply part 70 of the present invention, exhaust gas discharged from the coke oven combustion chamber 100 can be used as hot air of the fluidized bed dryer to dry coal.
在此,从所述燃烧室排出的废气的初始温度为200~230℃,并且当废气经过上述过程时温度降低,因此当废气供应到流化床干燥机10和11时,废气的供应温度可为200℃或更低。因此,可以对煤进行干燥而不会出现煤的劣化以及CO2的额外排出。Here, the initial temperature of the exhaust gas discharged from the combustion chamber is 200˜230° C., and the temperature decreases when the exhaust gas passes through the above process, so when the exhaust gas is supplied to the fluidized bed dryers 10 and 11, the supply temperature of the exhaust gas can be 200°C or lower. Therefore, coal can be dried without deterioration of coal and additional emission of CO2 .
[第四示例性实施方案][Fourth Exemplary Embodiment]
图11说明了本发明用于干燥煤的装置的另一个示例性实施方案。在以下说明中,相同的附图标记表示上述的相同元件,并省略其详细说明。Figure 11 illustrates another exemplary embodiment of the apparatus for drying coal of the present invention. In the following description, the same reference numerals denote the same elements as described above, and detailed description thereof will be omitted.
如图所示,本发明装置包括排布成多级的第一流化床干燥机10和第二流化床干燥机11、用于向第一流化床干燥机装入煤的煤供应部分20、连接于所述流化床干燥机10以向所述分散板12供应热风的热风供应部分30和31。而且,本发明装置还包括煤压块制造机60,所述煤压块制造机60连接于所述流化床干燥机10和11以将煤干燥过程中产生的粉煤压成块。As shown in the figure, the device of the present invention includes a first fluidized bed dryer 10 and a second fluidized bed dryer 11 arranged in multiple stages, a coal supply part for charging coal into the first fluidized bed dryer 20. Hot air supply parts 30 and 31 connected to the fluidized bed dryer 10 to supply hot air to the dispersion plate 12. Moreover, the apparatus of the present invention further includes a coal briquette maker 60, which is connected to the fluidized bed dryers 10 and 11 to briquette pulverized coal produced during the coal drying process.
在本示例性实施方案中,所述煤压块制造机60的结构如下所述。In the present exemplary embodiment, the structure of the coal briquette manufacturing machine 60 is as follows.
本发明煤压块制造机60将在装入焦炉的煤的干燥过程中产生的粉煤与未经干燥的煤和粘结剂混合,并将此混合物压成块,从而制造煤压块P。The coal briquette manufacturing machine 60 of the present invention mixes pulverized coal produced during the drying process of coal loaded into a coke oven with undried coal and a binder, and briquettes the mixture, thereby manufacturing coal briquettes P .
通过旋风分离器50和后置过滤器52捕集在所述流化床干燥机10和11中分级的粉煤。The pulverized coal classified in the fluidized bed dryers 10 and 11 is collected by the cyclone separator 50 and the post filter 52 .
将在所述流化床干燥机10和11中分级,且通过旋风分离器50和后置过滤器52捕集的粉煤移送并储存到粉煤漏斗61中。另外,将未经干燥的煤而不经过待储存的所述流化床干燥机,以移送并储存到煤漏斗62中。而且,将与所述粉煤与煤的混合原料混合的粘结剂储备于粘结剂漏斗63中用于制备。The pulverized coal classified in the fluidized bed dryers 10 and 11 and collected by the cyclone separator 50 and the post filter 52 is transferred and stored in the pulverized coal hopper 61 . In addition, undried coal is transferred and stored into the coal hopper 62 without passing through the fluidized bed dryer to be stored. Also, the binder mixed with the mixed raw material of pulverized coal and coal is stored in the binder hopper 63 for preparation.
所述煤压块制造机60包括:混合器64,所述混合器64连接于各漏斗以混合粉煤、煤及粘结剂;以及成型机65,所述成型机65连接于所述混合器以将所混合的混合物制成煤压块P。The coal briquette manufacturing machine 60 includes: a mixer 64 connected to each hopper to mix pulverized coal, coal and binder; and a molding machine 65 connected to the mixer To make coal briquettes P from the mixed mixture.
其中,在各漏斗和混合器之间具有混合槽,所述混合槽用于将粉煤、煤及粘结剂按混合比例排出到混合器。即,储存在所述粉煤漏斗61中的粉煤,通过粉煤混合槽90按预定比例移送到混合器64。储存在所述煤漏斗62中的煤,通过煤混合槽91按预定比例移送到混合器64。而且,储存在所述粘结剂漏斗63中的粘结剂,通过粘结剂混合槽92按预定比例移送到混合器64。Wherein, there is a mixing tank between each funnel and the mixer, and the mixing tank is used to discharge pulverized coal, coal and binder to the mixer according to the mixing ratio. That is, the pulverized coal stored in the pulverized coal hopper 61 is transferred to the mixer 64 at a predetermined ratio through the pulverized coal mixing tank 90 . The coal stored in the coal hopper 62 is transferred to the mixer 64 through the coal mixing tank 91 at a predetermined ratio. And, the adhesive stored in the adhesive hopper 63 is transferred to the mixer 64 at a predetermined ratio through the adhesive mixing tank 92 .
所述混合器64将粘结剂与所述粉煤与煤的混合原料均匀地混合,从而制备混合物。The mixer 64 uniformly mixes a binder with the mixed raw material of pulverized coal and coal to prepare a mixture.
在本示例性实施方案中,为了保障粉煤的成型性,所述粘结剂可由焦油、沥青、糖浆或甘油类粘结剂形成。In this exemplary embodiment, in order to ensure the formability of the pulverized coal, the binder may be formed of tar, pitch, syrup or glycerin-based binder.
如图11所示,所述成型机65具有双辊型结构。例如,所述成型机65可包括彼此相对排布并旋转的两个辊66、排布在所述辊的上部的漏斗67、安装在漏斗中的压入螺杆68。对所述成型机的具体结构没有特别限制。As shown in FIG. 11, the forming machine 65 has a double-roll type structure. For example, the forming machine 65 may include two rollers 66 arranged opposite to each other and rotated, a funnel 67 arranged on the upper portion of the rollers, and a pressing screw 68 installed in the funnel. There is no particular limitation on the specific structure of the molding machine.
因此,从所述混合器64装入所述成型机65的混合物,经过成型机的双辊之间而加压成型以制造具有预定形状的煤压块P。Therefore, the mixture charged from the mixer 64 into the molding machine 65 is press-molded by passing between the twin rolls of the molding machine to manufacture a coal briquette P having a predetermined shape.
其中,所述粉煤、煤及粘结剂的混合及成型是在比现有技术的温度低的室温下进行。即,所述高温粉煤与未经干燥的煤及粘结剂混合以使其温度降至80℃或更低。因此,可以在与现有技术相比更低的温度下进行粉煤的混合及成型。Wherein, the mixing and molding of the pulverized coal, coal and binder are carried out at room temperature lower than that of the prior art. That is, the high-temperature pulverized coal is mixed with undried coal and a binder to lower its temperature to 80° C. or lower. Therefore, mixing and molding of pulverized coal can be performed at a lower temperature than in the prior art.
在下文中,将参照所述煤压块制造机说明本示例性实施方案的粉煤压制成块的方法。Hereinafter, the pulverized coal briquetting method of the present exemplary embodiment will be explained with reference to the coal briquette manufacturing machine.
本制造方法包括将粘合剂与在煤干燥过程中分级的粉煤与未经干燥的煤的混合原料混合以制备混合物,以及将所制备的混合物成型从而制造煤压块。The manufacturing method includes mixing a binder with a mixed raw material of pulverized coal classified in a coal drying process and undried coal to prepare a mixture, and molding the prepared mixture to manufacture a coal briquette.
在流化床干燥机中分级的粉煤的粒度为0.3mm或更低,温度为80~150℃,水分含量降至3%或更低。在未经干燥的状态下,所述煤的水分含量为7~10%。The particle size of the pulverized coal classified in the fluidized bed dryer is 0.3mm or less, the temperature is 80-150°C, and the moisture content is reduced to 3% or less. In an undried state, the moisture content of the coal is 7-10%.
将按预定比例供应到混合器的粉煤、煤及粘结剂均匀混合以制备混合物。The pulverized coal, coal, and binder supplied to the mixer in a predetermined ratio are uniformly mixed to prepare a mixture.
如上所述,通过将所述粉煤中与未经干燥的煤混合,可以降低粉煤的温度,由此与现有技术相比可以在室温下使粉煤成型。As described above, by mixing the pulverized coal with undried coal, the temperature of the pulverized coal can be lowered, whereby the pulverized coal can be molded at room temperature compared to the prior art.
将所述混合物移送到成型机(即下一步工艺)并压缩成型,从而制造具有预定形状的煤压块。其中,所述混合物是高温粉煤与低温煤混合的状态,混合物的温度降低,因此将混合物压缩成型的过程与混合过程一样也是在与现有技术相比更低的温度下进行。The mixture is transferred to a molding machine (ie, the next step process) and compression-molded, thereby manufacturing coal briquettes with a predetermined shape. Wherein, the mixture is in the state of mixing high-temperature pulverized coal and low-temperature coal, and the temperature of the mixture is lowered. Therefore, the process of compressing and molding the mixture is also performed at a lower temperature than the prior art, just like the mixing process.
其中,所述粘结剂由焦油、沥青、糖浆或甘油类粘结剂形成。Wherein, the binder is formed of tar, pitch, syrup or glycerin binder.
在本示例性实施方案中,基于100重量份的所述混合原料计,可以外插(extrapolate)含量为4~8重量份的所述粘结剂。在所包含的所述粘结剂的含量低于4重量份的情况下,粉煤的成型性劣化。而且,如果所述粘结剂的含量超过8重量份,则由粘结剂所产生的增进效果不再可预期。In this exemplary embodiment, based on 100 parts by weight of the mixed raw material, the binder may be extrapolated in an amount of 4˜8 parts by weight. In the case where the binder is included in an amount of less than 4 parts by weight, the formability of pulverized coal deteriorates. Also, if the content of the binder exceeds 8 parts by weight, the promoting effect by the binder is no longer expected.
图12说明了煤压块的成型率相对于粘结剂混合比的实验结果。Figure 12 illustrates the experimental results of coal briquette forming ratio versus binder mixing ratio.
所述实验通过使用煤压块而进行,所述煤压块通过混合在干燥机中分级的粉煤、未经干燥的煤及粘结剂并用成型机压缩成型而制成。用于制造煤压块的粉煤的粒度为0.3mm且水分含量为2%。使用粒度为3mm且水分含量为9%的原料作为煤。其中,基于具有上述组分且粉煤为86重量%、煤为14重量%的100重量份的混合原料计,改变粘结剂的混合量而制备煤压块。使用了甘油类粘结剂作为粘结剂。The experiment was conducted by using coal briquettes made by mixing pulverized coal classified in a drier, undried coal, and a binder and compression molding with a molding machine. The pulverized coal used to make coal briquettes has a particle size of 0.3mm and a moisture content of 2%. A raw material having a particle size of 3 mm and a moisture content of 9% was used as coal. Among them, based on 100 parts by weight of the mixed raw material having the above-mentioned components, 86% by weight of pulverized coal, and 14% by weight of coal, coal briquettes were prepared by changing the mixing amount of the binder. A glycerin-based binder was used as a binder.
另外,将粉煤、煤及粘结剂的混合物通过使用成型机(KomarekBriquetter)压缩成型而制成了煤压块。此时,所述成型机的成型压力为1.5t/cm,辊的转速为3rpm,混合物的压缩移送速度为30rpm。In addition, a mixture of pulverized coal, coal, and a binder was compression-molded using a molding machine (Komarek Briquetter) to produce a coal briquette. At this time, the molding pressure of the molding machine was 1.5 t/cm, the rotation speed of the roll was 3 rpm, and the compression transfer speed of the mixture was 30 rpm.
所制造的煤压块的成型率的实验,是通过确认经过成型机后保持其形状的煤压块的成型率、以及经过成型机的成型物中具有1mm以上粒度的成型物的成型率来进行的。The test of the molding rate of the manufactured coal briquettes was carried out by confirming the molding rate of the coal briquettes that maintained their shape after passing through the molding machine, and the molding ratio of the moldings that passed through the molding machine with a particle size of 1mm or more of.
如图12所示,可以确认到,当粘结剂的含量为4重量份或更高时,成型率提高。而且,可看出,当粘结剂的含量为6重量份或更高时,煤压块的成型率显示为80%,成型物的成型率显示为85%,并且成型率保持恒定。As shown in FIG. 12, it can be confirmed that when the content of the binder is 4 parts by weight or more, the molding rate is improved. Also, it can be seen that when the content of the binder is 6 parts by weight or more, the molding ratio of the coal briquette shows 80%, the molding ratio of the molded product shows 85%, and the molding ratio remains constant.
因此,可以看出与前述实验相同,基于100重量份的混合原料计,当混合含量为4~8重量份的粘结剂时,可充分确保成型率。Therefore, it can be seen that similar to the aforementioned experiment, when the binder is mixed in an amount of 4 to 8 parts by weight based on 100 parts by weight of the mixed raw material, the molding rate can be sufficiently ensured.
同时,在本示例性实施方案中,基于混合原料计可包含含量为10~40重量%的所述煤,并且基于混合原料计可包含含量为60~90重量%的粉煤。Meanwhile, in the present exemplary embodiment, the coal may be included in an amount of 10˜40 wt % based on the mixed raw material, and the pulverized coal may be included in an amount of 60˜90 wt % based on the mixed raw material.
当煤与所述混合原料的混合比例低于10重量%时,粉煤的量相对增加以降低煤压块的强度。而且,当煤与所述混合原料的混合比例超过40重量%时,值得注意的是煤压块的强度降低。When the mixing ratio of coal and the mixed raw material is less than 10% by weight, the amount of pulverized coal is relatively increased to reduce the strength of the coal briquette. Also, when the mixing ratio of coal to the mixed raw material exceeds 40% by weight, it is notable that the strength of the coal briquettes decreases.
图13说明了煤压块强度相对于粉煤和煤的混合比的实验结果。Figure 13 illustrates the experimental results of coal briquette strength versus the mixing ratio of pulverized coal and coal.
所述实验通过使用煤压块进行,所述煤压块通过混合干燥机中分级的粉煤、未经干燥的煤及粘结剂并用成型机压缩成型而制成。用于制造煤压块的粉煤的粒度为0.3mm且水分含量为2.7%。使用粒度为3mm且水分含量为8.7%的原料作为煤。具有上述组分的粉煤与煤的混合原料与作为粘结剂的含量为6重量份的甘油类粘结剂混合,基于100重量份的混合原料计。而且,粉煤、煤及粘结剂的混合物通过使用成型机(KomarekBriquetter)压缩成型而制成煤压块。此时,所述成型机的成型压力为1.5t/cm,辊的转速为3rpm,混合物的压缩移送速度为30rpm。The experiments were conducted by using coal briquettes made by mixing classified pulverized coal, undried coal and binder in a drier and compression molding with a molding machine. The pulverized coal used to make coal briquettes has a particle size of 0.3mm and a moisture content of 2.7%. A raw material having a particle size of 3 mm and a moisture content of 8.7% was used as coal. A mixed raw material of pulverized coal and coal having the above composition was mixed with a glycerol-based binder in an amount of 6 parts by weight as a binder based on 100 parts by weight of the mixed raw material. Also, a mixture of pulverized coal, coal, and a binder is compressed into a coal briquette using a molding machine (Komarek Briquetter). At this time, the molding pressure of the molding machine was 1.5 t/cm, the rotation speed of the roll was 3 rpm, and the compression transfer speed of the mixture was 30 rpm.
所制造的煤压块的强度的实验通过压缩强度测量机器进行,所述压缩强度测量机器用于测量将煤压块压碎时的强度。The test of the strength of the manufactured coal briquettes was performed by a compressive strength measuring machine for measuring the strength when the coal briquettes were crushed.
如图13所示,可看出,随着粉煤混合量的增加,煤压块的压缩强度升高。此外,在将煤压块干燥5天后实施的压缩强度实验中,通常,随着粉煤混合量的增加,煤压块的压缩强度升高。As shown in Figure 13, it can be seen that the compressive strength of coal briquettes increases with the increase of pulverized coal mixing amount. In addition, in the compressive strength test performed after drying the coal briquettes for 5 days, generally, the compressive strength of the coal briquettes increases as the amount of pulverized coal mixed increases.
实验结果显示,当所包括的煤的含量为10重量%或更低时,煤的混合量降低至极值或更低,从而迅速降低煤压块的强度。而且,当煤的混合量为10%或更高时,强度几乎保持恒定,而如果混合量高于40重量%,则显示出强度降低。Experimental results show that when coal is included in an amount of 10% by weight or less, the mixing amount of coal is reduced to an extreme value or less, thereby rapidly reducing the strength of coal briquettes. Also, when the blending amount of coal is 10% or more, the strength remains almost constant, whereas if the blending amount exceeds 40% by weight, a decrease in strength is shown.
因此,与前述实验相同,可以看出基于混合原料计,当煤的混合含量为10~40重量%时,将充分确保煤压块的强度。Therefore, similarly to the aforementioned experiment, it can be seen that the strength of the coal briquette is sufficiently ensured when the coal blending content is 10 to 40% by weight based on the blended raw material.
如上所述,在本发明干燥装置中,可通过两个流化床干燥机而有效地干燥煤,并提高粉煤的分级率。在流化床干燥机中分级的粉煤,通过本发明装置的煤压块制造机压制成具有足够强度的煤压块。通过煤压块制造机所制造的煤压块与经过干燥的煤一起装入焦炉的炭化室中。因此,即使对于低级煤,通过本发明装置也可以进行有效的干燥以及将粉煤压成块,因而可提高装入焦炉的煤的装入密度。因此,可创新地改善低级煤的用量。As described above, in the drying apparatus of the present invention, coal can be dried efficiently by two fluidized bed dryers, and the classification rate of pulverized coal can be improved. The pulverized coal classified in the fluidized bed dryer is pressed into a coal briquette with sufficient strength by the coal briquette making machine of the device of the present invention. The coal briquettes produced by the coal briquette making machine are loaded into the carbonization chamber of the coke oven together with the dried coal. Therefore, even for low-rank coal, effective drying and briquetting of pulverized coal can be performed by the apparatus of the present invention, thereby increasing the charge density of coal charged into a coke oven. Therefore, the amount of low-rank coal can be innovatively improved.
如上所述,对本发明的示例性实施方案进行了说明和描述,但苯领域技术人员可以进行各种变化以及其他示例性实施方案。这种变化和其他示例性实施方案均被考虑并包含在随附的权利要求书中,其落入本发明的主旨及范围内。As above, the exemplary embodiments of the present invention have been illustrated and described, but various changes and other exemplary embodiments may be made by those skilled in the art of benzene. Such changes and other exemplary embodiments are contemplated and covered by the appended claims, which are within the spirit and scope of the invention.
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| KR10-2010-0137226 | 2010-12-28 | ||
| KR20100137226A KR101198895B1 (en) | 2010-12-28 | 2010-12-28 | Device and method for drying coal for coke oven |
| PCT/KR2011/009764 WO2012091335A2 (en) | 2010-12-28 | 2011-12-19 | Apparatus and method for drying coking coal |
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| KR101198895B1 (en) * | 2010-12-28 | 2012-11-07 | 주식회사 포스코 | Device and method for drying coal for coke oven |
| KR101431031B1 (en) * | 2012-12-27 | 2014-08-18 | 주식회사 포스코 | Apparatus for drying coal and system for manufacturing coke having the same |
| KR101419881B1 (en) * | 2013-07-18 | 2014-07-15 | 주식회사 포스코 | Apparatus for manufacturing coal briquettes |
| KR101674983B1 (en) * | 2014-02-10 | 2016-11-10 | 주식회사 포스코건설 | Multi-stage fluidized bed coal dryer and coal drying method using it |
| KR101733760B1 (en) * | 2015-10-30 | 2017-05-08 | 주식회사 포스코 | Device and method for drying coal for coke oven |
| KR101755396B1 (en) * | 2015-12-10 | 2017-07-11 | 주식회사 포스코 | Reforming method of coal and apparatus thereof |
| CN105371635B (en) * | 2015-12-15 | 2018-06-26 | 驻马店华中正大有限公司 | For the multiple stage circulation drying system of feeding particle aureomycin |
| CN105865156B (en) * | 2016-05-30 | 2018-09-14 | 广西锦华新材料科技有限公司 | Vertical boiling-bed drying with feeding back device |
| KR102001027B1 (en) * | 2017-11-20 | 2019-10-21 | 한국에너지기술연구원 | Dry Solid Pump Test Apparatus Capable of Constant Supply |
| CN110097979B (en) * | 2018-01-31 | 2022-11-18 | 中国辐射防护研究院 | Graphite dust collecting device for ball bed high-temperature gas cooled reactor |
| CN113739520A (en) * | 2021-08-24 | 2021-12-03 | 河南工业大学 | Volute type airflow drying equipment |
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| NL7515201A (en) * | 1975-01-09 | 1976-07-13 | Bergwerksverband Gmbh | PROCEDURE TO REDUCE DUST CARRIAGE WHEN FEEDING PREHEATED COAL INTO A COOKING OVEN. |
| DE2640508C2 (en) * | 1976-09-09 | 1985-11-28 | Bergwerksverband Gmbh | Process for heating two-stage coal entrained flow dryers |
| JPS55125188A (en) * | 1979-03-20 | 1980-09-26 | Sumitomo Metal Ind Ltd | Production of raw material for coke |
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| JPS56155295A (en) * | 1980-05-02 | 1981-12-01 | Mitsubishi Heavy Ind Ltd | Treatment of coal |
| US4445976A (en) * | 1981-10-13 | 1984-05-01 | Tosco Corporation | Method of entrained flow drying |
| JPS636045U (en) * | 1986-07-01 | 1988-01-16 | ||
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| KR101198895B1 (en) * | 2010-12-28 | 2012-11-07 | 주식회사 포스코 | Device and method for drying coal for coke oven |
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