CN103529054B - Diode/triode appearance detects and packaging system - Google Patents
Diode/triode appearance detects and packaging system Download PDFInfo
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- CN103529054B CN103529054B CN201310474736.8A CN201310474736A CN103529054B CN 103529054 B CN103529054 B CN 103529054B CN 201310474736 A CN201310474736 A CN 201310474736A CN 103529054 B CN103529054 B CN 103529054B
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Abstract
The invention discloses diode/triode appearance to detect and packaging system, it comprises material containing band conveying device and industrial computer, material containing band conveying device comprises conveying (4) and is divided into charging running roller (5) and the discharging running roller (6) of conveying (4) both sides, along the direction of conveying device convey materials, the side of conveying (4) is provided with feeding manipulator (1) successively, detect camera (2), defective products rejects alternative, overlay film imports wheel (3) and press sealing device, detect camera (2) to be arranged at directly over conveying (4) and to be connected with industrial computer.The invention has the beneficial effects as follows: the full-automatic processing that the outward appearance achieving diode/triode product detects, rejecting defective products, non-defective unit encapsulate; diode/triode product appearance quality can be detected fast; improve production efficiency; meet the needs of large-scale production; reduce the workload of workman simultaneously, reduce production cost.
Description
Technical field
The present invention relates to automatic quality inspection and packaging system technical field, particularly diode/triode appearance detects and packaging system.
Background technology
Diode and triode are all semiconductor elements, are widely used in the aspects such as various telechirics, electro-optical system, automatic control system.In process of production, because of human factor or machine factor etc., may there is product scratch or other apparent damages in some product for diode and triode.
Diode/triode is as conventional electronic devices and components, demand is larger, the manufacturer of diode/triode is in order to ensure the yields of dispatching from the factory, traditional detection method adopts and detects manually, the artificial speed detected one by one is slower, the demand in present market cannot be met, come once to detect multiple additionally by making aid, present aid still needs manually to be distributed on aid by diode/triode, detect again, such efficiency is still lower, and human factor is larger, nothing discrimination standard accurately, detect not accurate enough.
Summary of the invention
The object of the invention is to the shortcoming overcoming prior art, provide the diode/triode appearance that a kind of automaticity is high, saving is artificial, enhance productivity to detect and packaging system.
Object of the present invention is achieved through the following technical solutions: diode/triode appearance detects and packaging system, it comprises material containing band conveying device, feeding manipulator, detect camera, defective products rejects alternative, overlay film imports wheel, press sealing device and industrial computer, described material containing band conveying device comprises conveying and is divided into charging running roller and the discharging running roller of conveying both sides, the outside of charging running roller and discharging running roller is all provided with one and compresses running roller, along the direction of conveying device convey materials, the side of conveying is provided with feeding manipulator successively, detect camera, defective products rejects alternative, overlay film imports wheel and press sealing device, detect camera to be arranged at directly over conveying and to be connected with industrial computer, described defective products is rejected alternative and is comprised the defective products disposable box picking and placeing materials device He be installed on conveying side, the described materials device that picks and places comprises base, base is provided with the slide rail parallel with conveying, slide rail is slidably fitted with slide block, base is also provided with the leading screw parallel with slide rail, slide block is provided with the threaded hole coordinated with leading screw, leading screw is installed in the threaded hole of slide block, one end of screw mandrel is installed on base by bearing, the other end of screw mandrel is connected with the motor shaft of the drive motor be fixedly installed on base, slide block is provided with horizontal air cylinder, the setting direction of horizontal air cylinder is perpendicular to conveying, the piston rod end of horizontal air cylinder is provided with vertical cylinder, the piston rod end of vertical cylinder is provided with support plate, support plate is provided with and picks and places material suction nozzle, horizontal air cylinder is all connected with source of the gas by solenoid valve with vertical cylinder, pick and place on material suction nozzle and be provided with suction hole, suction hole connects source of suction by tracheae, tracheae is provided with solenoid valve, overlay film imports wheel and is pressed in conveying, described press sealing device comprises support, briquetting and cam, support is provided with vertical guide rail, briquetting slides and is arranged on the vertical guide rail of support, and the bottom of briquetting is provided with electrical heating block, cam is installed on support by rotating shaft, and cam pressing is in the top of briquetting, the rotating shaft of cam connects the motor shaft of electric rotating machine, the also top of briquetting is lifted on support by spring, described feeding manipulator, solenoid valve, drive motor, electric rotating machine is all connected with industrial computer.
The top of described briquetting is provided with pulley, and cam pressing is on pulley.
Described defective products disposable box and detection camera are positioned at the same position place of guide rail.
The bottom of described electrical heating block is provided with two fins matched with material containing band edge sealing.
The present invention has the following advantages: the full-automatic processing that the outward appearance that present invention achieves diode/triode product detects, rejecting defective products, non-defective unit encapsulate; diode/triode product appearance quality can be detected fast; improve production efficiency; meet the needs of large-scale production; reduce the workload of workman simultaneously, decrease diode/triode and detect the personnel needed, reduce production cost; and the present invention can carry out record to the data detected, and is convenient to the data processing in later stage.
Defective products of the present invention rejects the rejecting that alternative had both achieved defective products, the room produced to disallowable defective products by product cover to be detected can be completed again, thus achieve outward appearance quality inspection, defective products rejects being connected smoothly of encapsulating with non-defective unit, improves work efficiency.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention
Fig. 2 is the structural representation that defective products of the present invention rejects alternative
Fig. 3 is the structural representation of electrical heating block of the present invention
In figure, 1-feeding manipulator, 2-detects camera, and 3-overlay film imports wheel, 4-conveying, 5-charging running roller, 6-discharging running roller, 7-compresses running roller, 8-defective products disposable box, 9-base, 10-slide block, 11-leading screw, 12-drive motor, 13-horizontal air cylinder, 14-vertical cylinder, 15-support plate, 16-picks and places material suction nozzle, 17-support, 18-briquetting, 19-cam, 20-spring, 21-electrical heating block, 22-pulley, 23-fin.
Embodiment
Below in conjunction with accompanying drawing, the present invention will be further described, and protection scope of the present invention is not limited to the following stated:
As shown in Figure 1, diode/triode appearance detects and packaging system, it comprises material containing band conveying device, feeding manipulator 1, detect camera 2, defective products rejects alternative, overlay film imports wheel 3, press sealing device and industrial computer, described material containing band conveying device comprises conveying 4 and is divided into charging running roller 5 and the discharging running roller 6 of conveying 4 both sides, the outside of charging running roller 5 and discharging running roller 6 is all provided with one and compresses running roller 7, along the direction of conveying device convey materials, the side of conveying 4 is provided with feeding manipulator 1 successively, detect camera 2, defective products rejects alternative, overlay film imports wheel 3 and press sealing device, detect camera 2 to be arranged at directly over conveying 4 and to be connected with industrial computer, as Fig. 1, shown in Fig. 2, described defective products is rejected alternative and is comprised the defective products disposable box 8 picking and placeing materials device He be installed on conveying 4 side, the described materials device that picks and places comprises base 9, base 9 is provided with the slide rail parallel with conveying 4, slide rail is slidably fitted with slide block 10, base 9 is also provided with the leading screw 11 parallel with slide rail, slide block 10 is provided with the threaded hole coordinated with leading screw 11, leading screw 11 is installed in the threaded hole of slide block 10, one end of screw mandrel is installed on base 9 by bearing, the other end of screw mandrel is connected with the motor shaft of the drive motor 12 be fixedly installed on base 9, slide block 10 is provided with horizontal air cylinder 13, the setting direction of horizontal air cylinder 13 is perpendicular to conveying 4, the piston rod end of horizontal air cylinder 13 is provided with vertical cylinder 14, the piston rod end of vertical cylinder 14 is provided with support plate 15, support plate 15 is provided with and picks and places material suction nozzle 16, horizontal air cylinder 13 is all connected with source of the gas by solenoid valve with vertical cylinder 14, pick and place on material suction nozzle 16 and be provided with suction hole, suction hole connects source of suction by tracheae, tracheae is provided with solenoid valve, overlay film imports wheel 3 and is pressed in conveying 4, described press sealing device comprises support 17, briquetting 18 and cam 19, support 17 is provided with vertical guide rail, briquetting 18 slides and is arranged on the vertical guide rail of support 17, and the bottom of briquetting 18 is provided with electrical heating block 21, cam 19 is installed on support 17 by rotating shaft, and cam 19 is pressed in the top of briquetting 18, the rotating shaft of cam 19 connects the motor shaft of electric rotating machine, the also top of briquetting 18 is lifted on support 17 by spring 20, described feeding manipulator 1, solenoid valve, drive motor 12, electric rotating machine is all connected with industrial computer.
The top of described briquetting 18 is provided with pulley 22, and cam 19 is pressed on pulley 22.
Described defective products disposable box 8 and detection camera 2 are positioned at the same position place of guide rail.
As shown in Figure 3, the bottom of described electrical heating block 21 is provided with two fins 23 matched with material containing band edge sealing.Respectively material containing band both sides are sealed by this fin 23.
The course of work of the present invention is as follows: material containing band again charging running roller 5 and discharging running roller 6 drives onwards transmission on conveying 4, product fills on material containing band by feeding manipulator 1, product is with material containing band onwards transmission, when product arrives below detection camera 2, product image transmitting to industrial computer, is judged whether product is qualified by industrial computer by detection camera 2.When product is qualified, product continues onwards transmission, encapsulation overlay film imports wheel 3 by overlay film and introduces and be close to material containing band upper surface, when overlay film is together delivered to press sealing device with material containing band, have the cam 19 pressing briquetting 18 downwards of electric rotating machine driven rotary, and then briquetting 18 drives electrical heating block 21 by laminated film-covered and material containing band, is sealed by fin 23 pairs of material containing band both sides of electrical heating block 21, overlay film and material containing band are sealed, the material containing band after encapsulation drives onwards transmission by discharging running roller 6, when when product is defective, material containing band stops transmission, being positioned at the material suction nozzle 16 that picks and places detecting camera 2 pushes to above substandard product by horizontal air cylinder 13, then vertical cylinder 14 drives to pick and place and expects that suction nozzle 16 moves downward, solenoid valve is opened, pick and place material suction nozzle 16 and be communicated with source of suction, and then product is adsorbed in picks and places on material suction nozzle 16, then vertical cylinder 14, the action successively of water product cylinder, product is delivered to defective products disposable box 8, closed electromagnetic valve stops suction, product is personal to be fallen in defective products disposable box 8, then drive motor 12 action, base 9 is driven to move along slide rail, expect that suction nozzle 16 is transported to the material loading place of material containing band by picking and placeing, horizontal motor and motor vertical interoperation, have to pick and place and expect that the product at material loading place picks up by suction nozzle 16, drive motor 12 action, material suction nozzle 16 will be picked and placeed and be delivered to detection camera 2 side, then the product that this picks up by horizontal motor and motor vertical interoperation is positioned on the material containing band below detection camera 2, namely complete the rejecting of defective products and new product to be detected be supplemented to the work of this defective products station, after completing product replacement, detect and packaging system continuation operation.
Claims (4)
1. diode/triode appearance detects and packaging system, it is characterized in that: it comprises material containing band conveying device, feeding manipulator (1), detect camera (2), defective products rejects alternative, overlay film imports wheel (3), press sealing device and industrial computer, described material containing band conveying device comprises conveying (4) and is divided into charging running roller (5) and the discharging running roller (6) of conveying (4) both sides, the outside of charging running roller (5) and discharging running roller (6) is all provided with one and compresses running roller (7), along the direction of conveying device convey materials, the side of conveying (4) is provided with feeding manipulator (1) successively, detect camera (2), defective products rejects alternative, overlay film imports wheel (3) and press sealing device, detect camera (2) to be arranged at directly over conveying (4) and to be connected with industrial computer, described defective products is rejected alternative and is comprised the defective products disposable box (8) picking and placeing materials device He be installed on conveying (4) side, the described materials device that picks and places comprises base (9), base (9) is provided with the slide rail parallel with conveying (4), slide rail is slidably fitted with slide block (10), base (9) is also provided with the leading screw (11) parallel with slide rail, slide block (10) is provided with the threaded hole coordinated with leading screw (11), leading screw (11) is installed in the threaded hole of slide block (10), one end of screw mandrel is installed on base (9) by bearing, the other end of screw mandrel is connected with the motor shaft of the drive motor (12) be fixedly installed on base (9), slide block (10) is provided with horizontal air cylinder (13), the setting direction of horizontal air cylinder (13) is perpendicular to conveying (4), the piston rod end of horizontal air cylinder (13) is provided with vertical cylinder (14), the piston rod end of vertical cylinder (14) is provided with support plate (15), support plate (15) is provided with and picks and places material suction nozzle (16), horizontal air cylinder (13) is all connected with source of the gas by solenoid valve with vertical cylinder (14), pick and place on material suction nozzle (16) and be provided with suction hole, suction hole connects source of suction by tracheae, tracheae is provided with solenoid valve, overlay film imports wheel (3) and is pressed in conveying (4), described press sealing device comprises support (17), briquetting (18) and cam (19), (17) are provided with vertical guide rail to support, briquetting (18) slides and is arranged on the vertical guide rail of support (17), and the bottom of briquetting (18) is provided with electrical heating block (21), cam (19) is installed on support (17) by rotating shaft, and cam (19) is pressed in the top of briquetting (18), the rotating shaft of cam (19) connects the motor shaft of electric rotating machine, the also top of briquetting (18) is lifted on support (17) by spring (20), described feeding manipulator (1), solenoid valve, drive motor (12), electric rotating machine is all connected with industrial computer.
2. diode/triode appearance according to claim 1 detects and packaging system, it is characterized in that: the top of described briquetting (18) is provided with pulley (22), and cam (19) is pressed on pulley (22).
3. diode/triode appearance according to claim 1 detects and packaging system, it is characterized in that: described defective products disposable box (8) and detection camera (2) are positioned at the same position place of guide rail.
4. diode/triode appearance according to claim 1 detects and packaging system, it is characterized in that: the bottom of described electrical heating block (21) is provided with two fins (23) matched with material containing band edge sealing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201310474736.8A CN103529054B (en) | 2013-10-12 | 2013-10-12 | Diode/triode appearance detects and packaging system |
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| CN201310474736.8A CN103529054B (en) | 2013-10-12 | 2013-10-12 | Diode/triode appearance detects and packaging system |
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| CN103529054A CN103529054A (en) | 2014-01-22 |
| CN103529054B true CN103529054B (en) | 2015-08-26 |
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