CN103527704B - A kind of composite hydraulic damping air cushion shock absorber - Google Patents
A kind of composite hydraulic damping air cushion shock absorber Download PDFInfo
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- 239000007788 liquid Substances 0.000 claims description 9
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Abstract
本发明公开了一种复合式液压阻尼空气弹簧隔振器,包含空气囊,分别设置在空气囊顶部及底部的上层盖板及下层封板,液压阻尼部件;液压阻尼部件包含:液封活塞套筒,其设置在空气囊内,且所述液封活塞套筒上端与上层盖板内侧相连;活塞,其设置在液封活塞套筒内,活塞开设有一对活塞孔,一对活塞孔沿着活塞中轴线对称;第一弹簧盖片,所述的第一弹簧盖片设置其中一个活塞孔下端;第二弹簧盖片,其设置在另一个活塞孔上端;本发明能够,改善脉冲振动和低频振动的隔振性能,提高二次隔振性能,避免因漏气,压力降低产生的错位,保证了被保护设备的位置。
The invention discloses a composite hydraulic damping air spring vibration isolator, which comprises an air bag, an upper cover plate and a lower sealing plate respectively arranged on the top and bottom of the air bag, and a hydraulic damping part; the hydraulic damping part includes: a liquid-sealed piston sleeve The cylinder is arranged in the air bag, and the upper end of the liquid-sealed piston sleeve is connected with the inner side of the upper cover plate; the piston is arranged in the liquid-sealed piston sleeve, and the piston is provided with a pair of piston holes along the The central axis of the piston is symmetrical; the first spring cover is set at the lower end of one of the piston holes; the second spring cover is set at the upper end of the other piston hole; the present invention can improve pulse vibration and low frequency The vibration isolation performance improves the secondary vibration isolation performance, avoids dislocation caused by air leakage and pressure drop, and ensures the position of the protected equipment.
Description
技术领域 technical field
本发明涉及隔振器,特别涉及一种复合式液压阻尼空气弹簧隔振器。 The invention relates to a vibration isolator, in particular to a composite hydraulic damping air spring vibration isolator.
背景技术 Background technique
空气弹簧是一种新型的弹性元件。它是在柔性的封闭气室内充入压缩空气,利用空气的可压缩性实现弹性作用的一种非金属弹簧,具有缓冲、减振和动作等功能,空气弹簧具有优良的弹性特性,与普通的钢制弹簧和橡胶弹簧相比,它有许多优点,其中最突出的是它能在大载荷下实现弹簧的低刚度。 Air spring is a new type of elastic element. It is a non-metallic spring that fills a flexible closed air chamber with compressed air and uses the compressibility of the air to achieve elastic action. It has the functions of cushioning, vibration reduction and movement. The air spring has excellent elastic characteristics, which is different from ordinary springs. Compared with rubber springs, steel springs have many advantages, the most prominent of which is that it can achieve low spring stiffness under large loads.
现有的空气弹簧,最大的结构特点是能够吸收和隔离高频振动的功能,但是需要囊内压力的配合,当气囊内部压力过高或者过低时隔振效果和稳性都会变差,当内部压力过高时二次隔振效果较差,当内部压力过低时有可能产生移位的现象,即其在三个方向都会产生位移,对于某些特殊工况是不允许的,如希望隔振器实现调频或具有较宽的隔振频带,避免产生错位,二次隔振性能差,刚性碰撞事故,而损坏被保护设备或其他设备。 The biggest structural feature of the existing air springs is the ability to absorb and isolate high-frequency vibrations, but it requires the cooperation of the pressure inside the airbag. When the internal pressure of the airbag is too high or too low, the vibration isolation effect and stability will deteriorate. When the internal pressure is too high, the secondary vibration isolation effect is poor. When the internal pressure is too low, displacement may occur, that is, displacement will occur in three directions, which is not allowed for some special working conditions. If you want The vibration isolator realizes frequency modulation or has a wide vibration isolation frequency band to avoid misalignment, poor secondary vibration isolation performance, rigid collision accidents, and damage to the protected equipment or other equipment.
发明内容 Contents of the invention
本发明的目的是提供一种复合式液压阻尼空气弹簧隔振器,该机构巧妙的将液压阻尼部件与空气弹簧整合在一起,不仅能够调节隔振频带,改善脉冲振动和低频振动的隔振性能,提高二次隔振性能,避免因漏气,压力降低产生的错位,保证了被保护设备的位置,提高了被保护设备运行的安全性和可靠性,而且对冲击反应灵敏,能使系统迅速复位,延长了隔振器的使用寿命。 The purpose of the present invention is to provide a composite hydraulic damping air spring vibration isolator. The mechanism skillfully integrates hydraulic damping components and air springs, which can not only adjust the vibration isolation frequency band, but also improve the vibration isolation performance of pulse vibration and low frequency vibration. , improve the performance of secondary vibration isolation, avoid dislocation caused by air leakage and pressure drop, ensure the position of the protected equipment, improve the safety and reliability of the protected equipment, and respond sensitively to shocks, enabling the system to quickly Reset, prolonging the service life of the vibration isolator.
为了实现以上目的,本发明是通过以下技术方案实现的: In order to achieve the above object, the present invention is achieved through the following technical solutions:
一种复合式液压阻尼空气弹簧隔振器,包含空气囊,分别设置在空气囊顶部及底部的上层盖板及下层封板,其特点是,还包含: A composite hydraulic damping air spring vibration isolator, which includes an air bag, an upper cover plate and a lower sealing plate respectively arranged on the top and bottom of the air bag, and is characterized in that it also includes:
液压阻尼部件; Hydraulic damping components;
所述的液压阻尼部件包含: The hydraulic damping components include:
液封活塞套筒,其设置在空气囊内,且所述液封活塞套筒上端与上层盖板内侧相连; A liquid-sealed piston sleeve, which is arranged in the air bag, and the upper end of the liquid-sealed piston sleeve is connected to the inner side of the upper cover plate;
活塞,其设置在液封活塞套筒内,所述的活塞开设有一对活塞孔,一对所述的活塞孔沿着活塞中轴线对称; The piston is arranged in the liquid-sealed piston sleeve, and the piston is provided with a pair of piston holes, and the pair of piston holes are symmetrical along the central axis of the piston;
第一弹簧盖片,所述的第一弹簧盖片设置其中一个活塞孔下端; The first spring cover, the first spring cover is set at the lower end of one of the piston holes;
第二弹簧盖片,其设置在另一个活塞孔上端; The second spring cover is arranged on the upper end of the other piston hole;
对应设置在活塞孔中且与第一弹簧盖片相连的第一活塞弹簧,当活塞向上运动时,第一活塞弹簧收到液体的压力,并打开第一弹簧盖片; Corresponding to the first piston spring arranged in the piston hole and connected to the first spring cover, when the piston moves upward, the first piston spring receives the pressure of the liquid and opens the first spring cover;
对应设置在活塞孔中且与第二弹簧盖片相连的第二活塞弹簧,当活塞向下运动时,第二活塞弹簧收到液体的压力,并打开第一弹簧盖片。 Corresponding to the second piston spring arranged in the piston hole and connected to the second spring cover, when the piston moves downward, the second piston spring receives the pressure of the liquid and opens the first spring cover.
所述的液压阻尼部件还包含: The hydraulic damping component also includes:
柱塞,其一端与活塞底部相连,其另一端延伸设置在下层封板外部。 One end of the plunger is connected with the bottom of the piston, and the other end is extended outside the lower sealing plate.
该隔振器还包含一对限位板,其分别竖直设置在下层封板两侧。 The vibration isolator also includes a pair of limiting plates, which are respectively vertically arranged on both sides of the lower sealing plate.
该隔振器还包含限位弹簧及底板,所述的底板与柱塞另一端相连;所述的限位弹簧设置在底板与下层封板之间。 The vibration isolator also includes a limit spring and a bottom plate, the bottom plate is connected with the other end of the plunger; the limit spring is arranged between the bottom plate and the lower sealing plate.
本发明与现有技术相比,具有以下优点: Compared with the prior art, the present invention has the following advantages:
1、受到低频,突发,脉冲冲击时,主要由弹簧承当;受到高频冲击时,则由弹簧、液压阻尼、空气囊共同承当;因此,本隔振器对冲击反应灵敏,安装在仪器上增强高低频隔振效果,能使系统迅速复位。 1. When subjected to low-frequency, sudden, and pulse impacts, it is mainly borne by springs; when subjected to high-frequency impacts, it is jointly borne by springs, hydraulic dampers, and air bags; therefore, this vibration isolator is sensitive to impacts and is installed on the instrument. Enhance the effect of high and low frequency vibration isolation, and make the system reset quickly.
2、具有限位结构,保护弹簧,并且确定隔振器的最大位移,可使空间得到充分的利用,同时也给选用带来了方便。 2. It has a limit structure, protects the spring, and determines the maximum displacement of the vibration isolator, which can make full use of the space and bring convenience to the selection.
3、具有联动结构,空气囊内部的的液压阻尼可以协调空气囊和下部的缓冲弹簧,活塞位移的间距大于弹簧额定载荷时的静变形,弹簧失效后空气囊仍既起到了阻尼的效果。所以,液压阻尼配合空气囊和弹簧产生多级隔振;下部弹簧又可以促使活塞快速复位,联动效果显著。 3. With a linkage structure, the hydraulic damping inside the air bag can coordinate the air bag and the lower buffer spring. The displacement distance of the piston is greater than the static deformation of the spring under rated load. After the spring fails, the air bag still plays a damping effect. Therefore, the hydraulic damping cooperates with the air bag and the spring to produce multi-stage vibration isolation; the lower spring can promote the quick reset of the piston, and the linkage effect is remarkable.
4、设置的液压阻尼部件,不仅缓冲了高频振动也可以配合下部弹簧吸收大量的低频振动。 4. The hydraulic damping part not only buffers the high-frequency vibration but also cooperates with the lower spring to absorb a large amount of low-frequency vibration.
附图说明 Description of drawings
图1为本发明液压阻尼部件的结构示意图; Fig. 1 is the structural representation of hydraulic damping part of the present invention;
图2为本发明一种复合式液压阻尼空气弹簧隔振器的结构示意图; Fig. 2 is a structural schematic diagram of a composite hydraulic damping air spring vibration isolator of the present invention;
图3为空气囊的形变位移、限位弹簧的承载变形位移、限位板的长度、液封活塞套筒长度和行程长度的关系。 Figure 3 shows the relationship between the deformation displacement of the air bag, the bearing deformation displacement of the limit spring, the length of the limit plate, the length of the liquid-sealed piston sleeve and the stroke length.
具体实施方式 Detailed ways
以下结合附图,通过详细说明一个较佳的具体实施例,对本发明做进一步阐述。 The present invention will be further elaborated below by describing a preferred specific embodiment in detail in conjunction with the accompanying drawings.
如图1所示,一种复合式液压阻尼空气弹簧隔振器,包含空气囊1,分别设置在空气囊1顶部及底部的上层盖板2及下层封板3,以及液压阻尼部件。 As shown in Figure 1, a composite hydraulic damping air spring vibration isolator includes an air bag 1, an upper cover plate 2 and a lower sealing plate 3 respectively arranged on the top and bottom of the air bag 1, and hydraulic damping components.
如图1、2所示,液压阻尼部件包含:液封活塞套筒41,其设置在空气囊1内,且液封活塞套筒41上端与上层盖板内侧相连;活塞42,其设置在液封活塞套筒41内,所述的活塞42开设有一对活塞孔421,一对所述的活塞孔421沿着活塞中轴线对称;第一弹簧盖片43,所述的第一弹簧盖片43设置其中一个活塞孔421下端;第二弹簧盖片44,其设置在另一个活塞孔421上端;对应设置在活塞孔421中且与第一弹簧盖片43相连的第一活塞弹簧45,当活塞42向上运动时,第一活塞弹簧45受到液体的压力,并打开第一弹簧盖片43;对应设置在活塞孔421中且与第二弹簧盖片44相连的第二活塞弹簧47,当活塞42向下运动时,第二活塞弹簧47受到液体的压力,并打开第二弹簧盖片44;柱塞46,其一端与活塞42底部相连,其另一端延伸设置在下层封板3外部。 As shown in Figures 1 and 2, the hydraulic damping components include: a liquid-sealed piston sleeve 41, which is arranged in the air bag 1, and the upper end of the liquid-sealed piston sleeve 41 is connected to the inner side of the upper cover plate; a piston 42, which is arranged in the liquid In the piston sleeve 41, the piston 42 is provided with a pair of piston holes 421, and the pair of piston holes 421 are symmetrical along the central axis of the piston; the first spring cover 43, the first spring cover 43 The lower end of one of the piston holes 421 is set; the second spring cover 44 is arranged on the upper end of another piston hole 421; the corresponding first piston spring 45 is arranged in the piston hole 421 and is connected with the first spring cover 43, when the piston When 42 moves upward, the first piston spring 45 is subjected to the pressure of the liquid, and opens the first spring cover 43; correspondingly arranged in the piston hole 421 and connected with the second spring cover 44, the second piston spring 47, when the piston 42 When moving downward, the second piston spring 47 is subjected to the pressure of the liquid and opens the second spring cover 44; the plunger 46 has one end connected to the bottom of the piston 42 and the other end extended outside the lower sealing plate 3 .
该机构还包含一对限位板5,其分别竖直设置在下层封板3两侧;限位弹簧6及底板7,所述的底板7与柱塞46另一端相连;所述的限位弹簧6设置在底板7与下层封板3之间。 The mechanism also includes a pair of limiting plates 5, which are respectively vertically arranged on both sides of the lower sealing plate 3; a limiting spring 6 and a bottom plate 7, and the bottom plate 7 is connected to the other end of the plunger 46; The spring 6 is arranged between the bottom plate 7 and the lower sealing plate 3 .
液压阻尼部件的作用原理: The working principle of hydraulic damping components:
在液封活塞套筒41中,活塞42向上运动,第一活塞弹簧45受到液体压力,第一弹簧盖片43打开。第一活塞弹簧45受到液压的大小跟振动的大小有关,振幅大,弹簧变形大,第一弹簧盖片43打开的幅度也大,振幅减小,第一弹簧盖片43打开的幅度减小,起到了阻尼的作用。相反,活塞42向下运动,第二活塞弹簧47受到液体压力,第二弹簧盖片44打开。振动振幅大,弹簧变形大,第二弹簧盖片44打开的幅度也大,振幅减小,打开的幅度减小,起到了液压阻尼的作用,当空气囊内压力降低时,液压阻尼部件可以起到防止三方位自由振动而引起的错位现象,保护仪器。 In the liquid-sealed piston sleeve 41 , the piston 42 moves upward, the first piston spring 45 receives liquid pressure, and the first spring cover 43 opens. The size of the first piston spring 45 subjected to the hydraulic pressure is related to the size of the vibration, the amplitude is large, the spring deformation is large, the amplitude of the opening of the first spring cover 43 is also large, and the amplitude decreases, and the opening of the first spring cover 43 decreases. Played the role of damping. On the contrary, the piston 42 moves downward, the second piston spring 47 is subjected to liquid pressure, and the second spring cover 44 opens. The vibration amplitude is large, the spring deformation is large, and the opening range of the second spring cover 44 is also large, and the amplitude decreases, and the opening range decreases, which plays the role of hydraulic damping. When the pressure in the air bag decreases, the hydraulic damping part can play a role. Prevent misalignment caused by free vibration in three directions and protect the instrument.
当隔振器受到低频脉冲大振幅振动时,将仪器连接在底板7的安装口71上,受到上层盖板2上的振动冲击,限位弹簧6可以首先吸收脉冲大幅度振动,空气囊1缓冲冲击力。同时液压阻尼部件和限位弹簧6联动可以产生阻尼,吸收振动,限位弹簧6又能促进液压阻尼复位。 When the vibration isolator is subjected to low-frequency pulse and large-amplitude vibration, the instrument is connected to the installation port 71 of the bottom plate 7, and is subjected to the vibration impact on the upper cover plate 2. The limit spring 6 can first absorb the large-amplitude vibration of the pulse, and the air bag 1 cushions it. impact. At the same time, the linkage between the hydraulic damping component and the limit spring 6 can generate damping and absorb vibration, and the limit spring 6 can promote the reset of the hydraulic damping.
当隔振器受到低频脉冲小振幅振动时,受到上层盖板2上的振动冲击,空气囊1可以缓冲和有效的吸收高频振动。承重超过限位弹簧6载荷时,限位弹簧6有限位板5保护,液压阻尼部件与空气囊1相互配合仍可以吸收振动。载荷过大时,液压阻尼部件可以起到限位作用,保护装置不失效,保护仪器。 When the vibration isolator is vibrated by low-frequency pulse and small amplitude, it is impacted by the vibration on the upper cover plate 2, and the air bag 1 can buffer and effectively absorb high-frequency vibration. When the load exceeds the load of the limit spring 6, the limit spring 6 is protected by the limit plate 5, and the hydraulic damping component cooperates with the air bag 1 to still absorb vibration. When the load is too large, the hydraulic damping part can play a position-limiting role, and the protection device will not fail to protect the instrument.
本发明可针对具体使用情况对各部件进行选型,如:空气囊1的形变位移;限位弹簧6的承载变形位移;限位板5的长度;液封活塞套筒41长度和行程长度。各部件选择之间的相互关系可参照图3。 The present invention can carry out model selection to each component according to specific use conditions, such as: the deformation displacement of the air bag 1; the bearing deformation displacement of the limit spring 6; the length of the limit plate 5; Refer to Figure 3 for the interrelationships among the various component options.
综上所述,本发明一种复合式液压阻尼空气弹簧隔振器,该机构巧妙的将液压阻尼部件与空气弹簧整合在一起,不仅能够调节隔振频带,改善脉冲振动和低频振动的隔振性能,提高二次隔振性能,避免因漏气,压力降低产生的错位,保证了被保护设备的位置,提高了被保护设备运行的安全性和可靠性,而且对冲击反应灵敏,能使系统迅速复位,延长了隔振器的使用寿命。 In summary, the present invention is a composite hydraulic damping air spring vibration isolator. The mechanism cleverly integrates hydraulic damping components and air springs, which can not only adjust the vibration isolation frequency band, but also improve the vibration isolation of pulse vibration and low frequency vibration. performance, improve the performance of secondary vibration isolation, avoid dislocation caused by air leakage and pressure drop, ensure the position of the protected equipment, improve the safety and reliability of the protected equipment, and respond sensitively to shocks, enabling the system Rapid reset prolongs the service life of the vibration isolator.
尽管本发明的内容已经通过上述优选实施例作了详细介绍,但应当认识到上述的描述不应被认为是对本发明的限制。在本领域技术人员阅读了上述内容后,对于本发明的多种修改和替代都将是显而易见的。因此,本发明的保护范围应由所附的权利要求来限定。 Although the content of the present invention has been described in detail through the above preferred embodiments, it should be understood that the above description should not be considered as limiting the present invention. Various modifications and alterations to the present invention will become apparent to those skilled in the art upon reading the above disclosure. Therefore, the protection scope of the present invention should be defined by the appended claims.
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| CN105065560B (en) * | 2015-06-10 | 2017-01-25 | 浙江大学 | Ultralow-frequency hydraulic-pressure vibration isolation device based on shape memory alloy spring |
| CN105351432A (en) * | 2015-12-02 | 2016-02-24 | 江苏理工学院 | Reinforced damper |
| CN111379930A (en) * | 2018-12-29 | 2020-07-07 | 上海齐耀系统工程有限公司 | Foot for diesel engine |
| CN111951527A (en) * | 2020-08-04 | 2020-11-17 | 杭州巨骐信息科技股份有限公司 | Anti-interference backflow cable section early warning intelligent host |
| CN112815035A (en) * | 2021-01-21 | 2021-05-18 | 青岛博锐智远减振科技有限公司 | Air spring |
| CN121671309A (en) * | 2026-02-11 | 2026-03-17 | 宁波捷豹振动控制系统有限公司 | A vibration isolation airbag device for motor suspension |
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|---|---|---|---|---|
| US4756515A (en) * | 1984-08-07 | 1988-07-12 | The Toyo Rubber Industry Co., Ltd. | Fluid-damping vibration-isolating support device |
| CN202301724U (en) * | 2011-10-21 | 2012-07-04 | 浙江吉利汽车研究院有限公司 | Flying carpet damping device for pole impact test |
| CN102661354A (en) * | 2012-05-28 | 2012-09-12 | 成业兴 | Vibration damper using damping spring to double as damping component |
| CN103363011A (en) * | 2013-08-01 | 2013-10-23 | 上海海事大学 | Metal spring steel wire rope liquid damping vibration isolator |
| CN203532606U (en) * | 2013-11-05 | 2014-04-09 | 上海海事大学 | Air hydraulic linkage mechanism for damping spring |
-
2013
- 2013-11-05 CN CN201310540271.1A patent/CN103527704B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4756515A (en) * | 1984-08-07 | 1988-07-12 | The Toyo Rubber Industry Co., Ltd. | Fluid-damping vibration-isolating support device |
| CN202301724U (en) * | 2011-10-21 | 2012-07-04 | 浙江吉利汽车研究院有限公司 | Flying carpet damping device for pole impact test |
| CN102661354A (en) * | 2012-05-28 | 2012-09-12 | 成业兴 | Vibration damper using damping spring to double as damping component |
| CN103363011A (en) * | 2013-08-01 | 2013-10-23 | 上海海事大学 | Metal spring steel wire rope liquid damping vibration isolator |
| CN203532606U (en) * | 2013-11-05 | 2014-04-09 | 上海海事大学 | Air hydraulic linkage mechanism for damping spring |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103527704A (en) | 2014-01-22 |
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