CN103522741A - A tempered glass automatic printing precision production line - Google Patents
A tempered glass automatic printing precision production line Download PDFInfo
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- CN103522741A CN103522741A CN201210234261.0A CN201210234261A CN103522741A CN 103522741 A CN103522741 A CN 103522741A CN 201210234261 A CN201210234261 A CN 201210234261A CN 103522741 A CN103522741 A CN 103522741A
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Abstract
Description
技术领域 technical field
本发明涉及钢化玻璃印刷领域技术,尤其是指一种钢化玻璃自动印刷紧密生产线。The invention relates to the technology in the field of tempered glass printing, in particular to an automatic and compact production line for tempered glass printing.
背景技术 Background technique
目前,钢化玻璃的印刷基本采用人工将钢化玻璃一块一块的放上丝印机进行印刷,这不仅需要大量的劳动力,而且由于人工操作,丝印的质量没法保证,特别是丝印位置的准确性受人为因素影响较大,图案经常出现跑偏等现象,从而降低了产品的良品率。At present, the printing of tempered glass is basically done manually by placing the tempered glass piece by piece on the screen printing machine, which not only requires a lot of labor, but also the quality of silk screen printing cannot be guaranteed due to manual operation, especially the accuracy of the screen printing position is subject to man-made Factors have a great influence, and the pattern often has deviations, etc., which reduces the yield of the product.
钢化玻璃印刷产品越来越受到追捧,产品数量也越来越多,上述生产方法显然不符合生产需求,同时,随着人力成本的提高,机械自动化生产更是企业降低生产成本,提高市场竞争力中最有效的办法。Tempered glass printing products are becoming more and more popular, and the number of products is also increasing. The above-mentioned production methods obviously do not meet the production needs. At the same time, with the increase of labor costs, mechanical automation production is to reduce production costs and improve market competitiveness. the most effective way.
发明内容 Contents of the invention
有鉴于此,本发明针对现有技术存在之缺失,其主要目的是提供一种结构紧凑、占地空间小、有效提高生产效率以及降低生产成本的钢化玻璃自动印刷精密生产线。In view of this, the present invention addresses the deficiencies in the prior art, and its main purpose is to provide a precision tempered glass automatic printing precision production line with compact structure, small footprint, effective improvement of production efficiency and reduction of production cost.
为实现上述目的,本发明采用如下之技术方案:一种钢化玻璃自动印刷精密生产线,包括有钢化玻璃上下料机、丝印机和擦拭清洁机,所述丝印机和擦拭清洁机分别与钢化玻璃上下料机相连接,所述钢化玻璃上下料机包括有机架和安装于机架上的上料机构和下料机构,该机架包括有上料机架和下料机架,所述上料机构安装于上料机架,所述下料机构安装于下料机架;In order to achieve the above object, the present invention adopts the following technical scheme: a tempered glass automatic printing precision production line, including tempered glass loading and unloading machine, screen printing machine and wiping cleaning machine The material machine is connected, and the tempered glass loading and unloading machine includes a frame and a feeding mechanism and a material discharging mechanism installed on the frame. The frame includes a material loading frame and a material blanking frame. The mechanism is installed on the feeding frame, and the unloading mechanism is installed on the unloading frame;
所述上料机构包括有上料模组、托盘移载模组、送料模组、进料模组,预定位模组、预定位后移载模组和精定位模组,所述托盘移载模组安装于上料机架下部,所述上料模组设置于托盘移载模组侧,所述进料模组紧靠托盘移载模组顶部设置,所述进料模组、预定位模组、预定位后移载模组和精定位模组按送料方向依次设置,最后与丝印机相连接;所述送料模组一端安置于托盘移载模组上方,另一端安置于预定位模组上方;The loading mechanism includes a loading module, a pallet transfer module, a feeding module, a feeding module, a pre-positioning module, a post-pre-positioning transfer module and a fine positioning module. The module is installed on the lower part of the loading frame, the loading module is set on the side of the pallet transfer module, the feeding module is set close to the top of the pallet transferring module, the feeding module, pre-positioning The module, the pre-positioning transfer module and the fine positioning module are arranged in sequence according to the feeding direction, and finally connected to the screen printing machine; one end of the feeding module is placed above the pallet transfer module, and the other end is placed on the pre-positioning mold. group above;
所述下料机构包括出料模组、收料模组、下料模组和收料托盘模组,所述出料模组设置于丝印机侧,所述收料模组安装于下料机架上部且位于收料托盘模组上方,所述收料托盘模组安置于下料机架下部,所述下料模组安置于收料托盘模组侧。The feeding mechanism includes a discharging module, a receiving module, a feeding module and a receiving tray module, the discharging module is arranged on the side of the screen printing machine, and the receiving module is installed on the feeding machine The upper part of the frame is located above the receiving tray module, the receiving tray module is placed at the lower part of the unloading frame, and the unloading module is placed on the side of the receiving tray module.
作为一种优选方案,所述上料模组和下料模组分别设置有升降汽缸。As a preferred solution, the loading and unloading modules are respectively provided with lifting cylinders.
作为一种优选方案,所述托盘移载模组和收料托盘模组分别设置有复数个用于放置钢化玻璃的托盘组。As a preferred solution, the tray transfer module and the receiving tray module are respectively provided with a plurality of tray groups for placing tempered glass.
作为一种优选方案,所述送料模组包括有送料驱动装置、送料纵向滑轨、送料横向滑轨和送料吸盘组件,该送料纵向滑轨安装于上料机架上,该送料横向滑轨滑配合安装于送料纵向滑轨上,该送料吸盘组件滑配合安装于送料横向滑轨上。As a preferred solution, the feeding module includes a feeding drive device, a feeding longitudinal slide rail, a feeding transverse slide rail and a feeding suction cup assembly, the feeding longitudinal slide rail is installed on the feeding frame, and the feeding transverse slide rail slides Fittingly installed on the feeding longitudinal slide rail, the feeding suction cup assembly is slip-fitted and installed on the feeding horizontal slide rail.
作为一种优选方案,所述预定位模组包括有预定位架、预定位治具和定位汽缸,所述预定位治具设置于预定位架中部,所述定位汽缸绕预定位治具设置于预定位架周边上。As a preferred solution, the pre-positioning module includes a pre-positioning frame, a pre-positioning jig and a positioning cylinder, the pre-positioning jig is arranged in the middle of the pre-positioning frame, and the positioning cylinder is arranged around the pre-positioning jig on the perimeter of the pre-positioning rack.
作为一种优选方案,所述预定位后移载模组包括有第一导轨汽缸、第一升降吸附汽缸和第一吸盘;该第一导轨汽缸安装于上料机架上,该第一升降吸附汽缸通过一移动座体滑配合安装于第一导轨汽缸上,该第一吸盘通过一横杆安装于第一升降汽缸上。As a preferred solution, the transfer module after pre-positioning includes a first guide rail cylinder, a first lifting adsorption cylinder and a first suction cup; the first guide rail cylinder is installed on the feeding frame, and the first lifting adsorption The cylinder is installed on the cylinder of the first guide rail through a sliding fit through a moving seat body, and the first suction cup is installed on the first lifting cylinder through a cross bar.
作为一种优选方案,所述精定位模组设置有一精定位治具,该精定位治具安置于丝印机的工作台上。As a preferred solution, the fine positioning module is provided with a fine positioning jig, and the fine positioning jig is placed on the workbench of the screen printing machine.
作为一种优选方案,所述出料模组设置有第二导轨汽缸、第二升降吸附汽缸和第二吸盘;该第二导轨汽缸安装于下料机架上,该第二升降吸附汽缸滑配合安装于第二导轨汽缸上,该第二吸盘安装于第二升降吸附汽缸上。As a preferred solution, the discharge module is provided with a second guide rail cylinder, a second lifting adsorption cylinder and a second suction cup; the second guide rail cylinder is installed on the blanking frame, and the second lifting adsorption cylinder is slidingly fitted Installed on the second guide rail cylinder, the second suction cup is installed on the second lifting adsorption cylinder.
作为一种优选方案,所述收料模组包括有收料治具、收料驱动装置、收料纵向滑轨、收料横向滑轨和收料吸盘组件;该收料治具安装于下料机架上且设置于出料模组侧;该收料纵向滑轨安装于下料机架上,且一端位于该收料治具上方,另一端位于收料托盘模组上方;该收料横向滑轨滑配合安装于收料纵向滑轨上,该收料吸盘组件滑配合安装于收料横向滑轨上。As a preferred solution, the receiving module includes a receiving fixture, a receiving driving device, a receiving longitudinal slide rail, a receiving transverse slide rail, and a receiving suction cup assembly; on the frame and set on the side of the discharging module; the receiving vertical slide rail is installed on the unloading frame, and one end is located above the receiving jig, and the other end is located above the receiving tray module; the receiving horizontal The slide rail is installed on the material receiving longitudinal slide rail with sliding fit, and the material receiving suction cup assembly is installed on the material receiving horizontal slide rail with sliding fit.
作为一种优选方案,所述上料机架和下料机架并排设置,所述托盘移载模组和收料托盘模组并排设置,所述送料模组和收料模组并排设置。As a preferred solution, the loading frame and the unloading frame are arranged side by side, the pallet transfer module and the receiving tray module are arranged side by side, and the feeding module and the receiving module are arranged side by side.
本发明与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知:Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be known from the above technical solutions:
附图说明 Description of drawings
图1是本发明之较佳实施例的立体示意图;Fig. 1 is the three-dimensional schematic diagram of the preferred embodiment of the present invention;
图2是本发明之较佳实施例的送料模组示意图;Fig. 2 is a schematic diagram of a feeding module of a preferred embodiment of the present invention;
图3是本发明之较佳实施例的预定位模组模组示意图;Fig. 3 is a schematic diagram of a pre-positioning module module of a preferred embodiment of the present invention;
图4是本发明之较佳实施例的预定位后移载模组示意图;Fig. 4 is a schematic diagram of a transfer module after pre-positioning in a preferred embodiment of the present invention;
图5是本发明之较佳实施例的出料模组示意图;Fig. 5 is a schematic diagram of a discharge module of a preferred embodiment of the present invention;
图6是本发明之较佳实施例的预定位模组、精定位模组、预定位后移栽模组、出料模组以及收料治具之间的结构关系示意图;Fig. 6 is a schematic diagram of the structural relationship between the pre-positioning module, the fine positioning module, the transplanting module after pre-positioning, the discharging module and the receiving jig of a preferred embodiment of the present invention;
图7是本发明之较佳实施例的收料模组示意图;Fig. 7 is a schematic diagram of a receiving module of a preferred embodiment of the present invention;
附图标识说明:Explanation of the accompanying drawings:
1、钢化玻璃上下料机 2、丝印机1. Tempered glass loading and unloading machine 2. Screen printing machine
3、擦拭清洁机3. Wipe the cleaning machine
10、机架10. Rack
11、上料机架 12、下料机架11. Loading
20、上料机构20. Feeding mechanism
21、上料模组 22、托盘移载模组21. Loading
23、送料模组 231、送料纵向滑轨23. Feeding module 231. Feeding longitudinal slide rail
232、送料横向滑轨 233、送料吸盘组件232. Feeding horizontal slide rail 233. Feeding suction cup assembly
24、进料模组 25、预定位模组24.
251、预定位架 252、预定位治具251. Pre-positioning
253、定位汽缸253. Positioning cylinder
26、预定位后移载模组 261、第一导轨汽缸26. Transfer module after pre-positioning 261. First guide rail cylinder
262、第一升降吸附汽缸 263、第一吸盘262. The first
27、精定位模组27. Fine positioning module
30、下料机构30. Unloading mechanism
31、出料模组 311、第二导轨汽缸31.
312、第二升降吸附汽缸 313、第二吸盘312. The second
32、收料模组 321、收料治具32. Receiving module 321. Receiving fixture
322、收料纵向滑轨 323、收料横向滑轨322. Receiving
324、收料吸盘组件324. Receiving suction cup assembly
33、下料模组 34、收料托盘模组33. Unloading
具体实施方式: Detailed ways:
请参照图1至图7所示,其显示出了本发明之较佳实施例的具体结构,一种钢化玻璃自动印刷精密生产线,包括有钢化玻璃上下料机1、丝印机2和擦拭清洁机3。该丝印机2和擦拭清洁机3分别与钢化玻璃上下料机1相连接。Please refer to Figures 1 to 7, which show the specific structure of a preferred embodiment of the present invention, a tempered glass automatic printing precision production line, including a tempered glass loading and unloading machine 1, a screen printing machine 2 and a wiping cleaning machine 3. The screen printing machine 2 and the wiping cleaning machine 3 are respectively connected with the tempered glass loading and unloading machine 1 .
其中,如图1所示,该钢化玻璃上下料机1包括有机架10和安装于机架上的上料机构20和下料机构30,该机架10包括有上料机架11和下料机架12,该上料机构20安装于上料机架11,该下料机构30安装于下料机架12。Wherein, as shown in Figure 1, the tempered glass loading and unloading machine 1 includes a
如图1所示,该上料机构20包括有上料模组21、托盘移载模组22、送料模组23、进料模组24,预定位模组25、预定位后移载模组26和精定位模组27。该托盘移载模组22安装于上料机架11下部,该上料模组21设置于托盘移载模组22侧,该进料模组24横跨上料机架11和下料机架12且靠近于托盘移载模组22顶部设置,该进料模组24、预定位模组25、预定位后移载模组26和精定位模组27按送料方向依次设置,最后与丝印机相连;该送料模组23一端安置于托盘移载模组22上方,另一端安置于预定位模组25上方;As shown in Figure 1, the
如图2所示,该送料模组23包括有送料驱动装置、送料纵向滑轨231、送料横向滑轨232和送料吸盘组件233,该送料纵向滑轨231安装于上料机架11上,该送料横向滑轨232滑配合安装于送料纵向滑轨231上,该送料吸盘组件233滑配合安装于送料横向滑轨232上。该送料吸盘组件233可随送料横向滑轨232做送料纵向滑轨231纵向运动,也可沿送料横向滑轨232做横向运动,该送料吸盘组件233包括有送料升降汽缸和两个送料吸盘,该送料升降汽缸滑配合安装于送料横向滑轨231上,该送料吸盘安装于送料升降汽缸上,使得该送料模组可带动钢化玻璃沿纵向、横向以及竖向运动。As shown in Figure 2, the
如图3和图6所示,该预定位模组25包括有预定位架251、预定位治具252和定位汽缸253,所述预定位治具252设置于预定位架251中部,所述定位汽缸253绕预定位治具252设置于预定位架251周边架上。As shown in Figures 3 and 6, the
如图4和图6所示,该预定位后移载模组26包括有第一导轨汽缸261、第一升降吸附汽缸262和第一吸盘263;该第一导轨汽缸261安装于上料机架11上,该第一升降吸附汽缸262通过一移动座体滑配合安装于第一导轨汽缸261上,该第一吸盘263通过一横杆安装于第一升降吸附汽缸262上。所述第一吸盘263为两个,且该第一吸盘253沿第一导轨汽缸261于预定位模组25与精定位模组27之间来回移动,该第一吸盘263也可随第一升降吸附汽缸262上下运动,以此来调整钢化玻璃的位置。As shown in Figure 4 and Figure 6, the
该精定位模组27设置有一精定位治具,该精定位治具安置于丝印机2的工作台上。The
如图1所示,该下料机构30包括出料模组31、收料模组32、下料模组33和收料托盘模组34,所述出料模组31设置于丝印机2侧,所述收料模组32安装于下料机架12上部且位于收料托盘模组34上方,所述收料托盘模组34安置于下料机架12下部,所述下料模组33安置于收料托盘模组34侧。As shown in Figure 1, the
如图5和图6所示,该出料模组31设置有第二导轨汽缸311、第二升降吸附汽缸312和第二吸盘313;该第二导轨汽缸311安装于下料机架12上,该第二升降吸附汽缸312滑配合安装于第二导轨汽缸311上,该第二吸盘313安装于第二升降吸附汽缸312上。所述第二吸盘313为两个,且该第二吸盘313沿第二导轨汽缸311于精定位模组27与收料模组32之间来回移动,该第二吸盘313也可随第二升降吸附汽缸312上下运动,以此来调整印刷好的钢化玻璃的位置。As shown in Figures 5 and 6, the discharging
如图6和图7所示,该收料模组32包括有收料治具321、收料驱动装置、收料纵向滑轨322、收料横向滑轨323和收料吸盘组件324;该收料治具321安装于下料机架12上且设置于出料模组31侧;该收料纵向滑轨322安装于下料机架上,且一端位于该收料治具321上方,另一端位于收料托盘模组34上方;该收料横向滑轨323滑配合安装于收料纵向滑轨322上,该收料吸盘组件324滑配合安装于收料横向滑轨323上。As shown in Figure 6 and Figure 7, the
所述上料机架11和12下料机架并排设置,所述托盘移载模组22和收料托盘模组324并排设置,所述送料模组23和收料模组32并排设置。所述上料模组11和下料模组33分别设置有升降汽缸。所述托盘移载模组22和收料托盘模组34分别设置有复数个用于放置钢化玻璃的托盘组。The
详述本实施例的工作过程如下:The working process of present embodiment is described in detail as follows:
首先,人工将带有带印刷的钢化玻璃托盘放入托盘移载模组22中,上料模组21中的汽缸带动其上升,进料模组24中将待印刷的钢化玻璃带动至上面,送料模组23中吸盘由送料驱动装置驱动后吸住最上面的待印刷钢化玻璃,并将其送至预定位模组25中的预定位治具252附近,定位汽缸253对其进行预定位,定位后,预定位后移载模组26将待印刷钢化玻璃输送至精定位模组27中。First, manually put the printed toughened glass tray into the
接着,丝印机2对精定位模组27中的待印刷钢化玻璃进行印刷作业。Next, the screen printing machine 2 performs printing operations on the tempered glass to be printed in the
最后,出料模组31中的第二吸盘313在第二吸附导轨311和第二升降吸附汽缸312的作用下将印刷好的钢化玻璃产品移送至收料模组32中的收料治具上,收料模组32中的收料吸盘由收料驱动装置驱动经收料纵向导轨322将印刷好的钢化玻璃产品输送至收料托盘模组34中,设备各个模组可同时独立进行操作,保证生产的连续性操作。Finally, the
本发明的设计重点在于:The design focus of the present invention is:
1、该生产线通过钢化玻璃上下料机和丝印机之间合理有效的配合而进行钢化玻璃印刷生产,有效提高了生产效率以及大大降低了生产成本。1. The production line carries out the tempered glass printing production through the reasonable and effective cooperation between the tempered glass loading and unloading machine and the screen printing machine, which effectively improves the production efficiency and greatly reduces the production cost.
2、通过上料机构的合理及巧妙设计,待印刷钢化玻璃能够自动且连续的进入丝印机中进行印刷作业,大大提升了钢化玻璃印刷的生产效率,同时,该机构设计精密,使得产品的印刷良品率得到了保证。2. Through the reasonable and ingenious design of the feeding mechanism, the tempered glass to be printed can automatically and continuously enter the screen printing machine for printing, which greatly improves the production efficiency of tempered glass printing. At the same time, the design of the mechanism is precise, making the printing of the product Yield rate is guaranteed.
3、通过下料机构的合理及巧妙设计,印刷好的产品,直接由该机构进行有序的回收,不仅不会因人工的搬移而造成产品的损坏,而且回收过程都采用机械自动化,回收效率高,减少了大量的劳动力,从而降低了产品的生产成本,有利于提高市场竞争力。3. Through the reasonable and ingenious design of the unloading mechanism, the printed products are directly recycled in an orderly manner by the mechanism. Not only will the product not be damaged due to manual removal, but the recycling process is mechanically automated, and the recycling efficiency is high. High, reducing a large amount of labor, thereby reducing the production cost of the product and helping to improve market competitiveness.
4、通过上料机构与下料机构的并排设置,结构紧凑、占地空间小。4. Through the side-by-side arrangement of the feeding mechanism and the unloading mechanism, the structure is compact and the floor space is small.
以上所述,仅是本发明的较佳实施例而已,并非对本发明的技术范围作任何限制,故凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the technical scope of the present invention in any way, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention are still valid. It belongs to the scope of the technical solutions of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201210234261.0A CN103522741A (en) | 2012-07-06 | 2012-07-06 | A tempered glass automatic printing precision production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210234261.0A CN103522741A (en) | 2012-07-06 | 2012-07-06 | A tempered glass automatic printing precision production line |
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| CN103522741A true CN103522741A (en) | 2014-01-22 |
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| CN201210234261.0A Pending CN103522741A (en) | 2012-07-06 | 2012-07-06 | A tempered glass automatic printing precision production line |
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| CN104691093A (en) * | 2015-03-26 | 2015-06-10 | 长沙建宇网印机电设备有限公司 | Automatic taking-out device of plane screen printing machine |
| CN104842633A (en) * | 2015-04-17 | 2015-08-19 | 东莞市优印精密自动化设备有限公司 | Automatic silk-screen equipment and silk-screen method thereof |
| CN105082805A (en) * | 2014-05-22 | 2015-11-25 | 宇瀚光电科技(苏州)有限公司 | Full-automatic glass screen printing technology |
| CN105116825A (en) * | 2015-07-16 | 2015-12-02 | 成都宝利根自动化技术有限公司 | Tray feeding and discharging machine |
| CN106395444A (en) * | 2016-08-31 | 2017-02-15 | 惠州市环昱自动化设备有限公司 | Automatic feeding and discharging machine and automatic printing system |
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| CN106864010A (en) * | 2017-04-05 | 2017-06-20 | 广东北玻臻兴玻璃技术工业有限公司 | A kind of glass printing device |
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| CN105082805A (en) * | 2014-05-22 | 2015-11-25 | 宇瀚光电科技(苏州)有限公司 | Full-automatic glass screen printing technology |
| CN104691093B (en) * | 2015-03-26 | 2017-05-10 | 长沙建宇网印机电设备有限公司 | Automatic taking-out device of plane screen printing machine |
| CN104691093A (en) * | 2015-03-26 | 2015-06-10 | 长沙建宇网印机电设备有限公司 | Automatic taking-out device of plane screen printing machine |
| CN104842633B (en) * | 2015-04-17 | 2017-12-26 | 东莞市优印精密自动化设备有限公司 | A kind of automatic silk screen printing equipment and its screen printing method |
| CN104842633A (en) * | 2015-04-17 | 2015-08-19 | 东莞市优印精密自动化设备有限公司 | Automatic silk-screen equipment and silk-screen method thereof |
| CN105116825A (en) * | 2015-07-16 | 2015-12-02 | 成都宝利根自动化技术有限公司 | Tray feeding and discharging machine |
| CN106515201A (en) * | 2016-08-18 | 2017-03-22 | 深圳市天慧谷科技股份公司 | High-precision fully-automatic screen printing machine capable of printing double pieces in one process |
| CN106515201B (en) * | 2016-08-18 | 2019-06-25 | 深圳市天慧谷科技股份公司 | High-accuracy single prints the full-automatic screen-printing machine of biplate |
| CN106395444A (en) * | 2016-08-31 | 2017-02-15 | 惠州市环昱自动化设备有限公司 | Automatic feeding and discharging machine and automatic printing system |
| CN106395444B (en) * | 2016-08-31 | 2018-09-11 | 惠州市环昱自动化设备有限公司 | Automatic charging & discharging machine and automatic printing system |
| CN106864010A (en) * | 2017-04-05 | 2017-06-20 | 广东北玻臻兴玻璃技术工业有限公司 | A kind of glass printing device |
| CN106864010B (en) * | 2017-04-05 | 2019-04-19 | 广东北玻臻兴玻璃技术工业有限公司 | A glass printing device |
| CN107185869A (en) * | 2017-07-01 | 2017-09-22 | 浙江星星科技股份有限公司 | A kind of cleaning machine film covering device of coating film on glass |
| CN107185869B (en) * | 2017-07-01 | 2023-07-14 | 江西星星科技股份有限公司 | Wiping machine tectorial membrane device of glass coating film |
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Application publication date: 20140122 |