CN103522366A - Large scale raw wood horizontal band-sawing machine - Google Patents
Large scale raw wood horizontal band-sawing machine Download PDFInfo
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- CN103522366A CN103522366A CN201310441634.6A CN201310441634A CN103522366A CN 103522366 A CN103522366 A CN 103522366A CN 201310441634 A CN201310441634 A CN 201310441634A CN 103522366 A CN103522366 A CN 103522366A
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- sawing machine
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- horizontal band
- saw
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Abstract
The invention discloses a large scale raw wood horizontal band-sawing machine and relates to the technical field of band-sawing machines. The large scale raw wood horizontal band-sawing machine overcomes the defects that an existing raw wood band-sawing machine is low in efficiency, and the large scale raw wood horizontal band-sawing machine is mainly composed of a base mechanism, a guide rail mechanism and a saw cutting mechanism. The guide rail mechanism is arranged on the base mechanism, the saw cutting mechanism is arranged on the guide rail mechanism, a feeding clamping mechanism is arranged on the base mechanism, and the feeding clamping mechanism is connected with a hydraulic control operation mechanism. A plurality of grounding pile feet are arranged on the base mechanism, foot adjusting screws are arranged on the grounding pile feet, the grounding pile feet are connected with the bottom of a saw bench through the foot adjusting screws, and a lifting steering wheel is also arranged in the base mechanism. The large scale raw wood horizontal band-sawing machine is exquisite and solid in structure, shifting machines are very simple and convenient to use, a large amount of time and a large number of costs are saved, and manpower is saved. The large scale raw wood horizontal band-sawing machine is fast in speed and high in efficiency, the cooling, lubricating and dust removing of the machines are achieved in one step, and the large scale raw wood horizontal band-sawing machine is safe and environmentally friendly.
Description
Technical field
The present invention relates to band sawing machine field, particularly a kind of large-scale log horizontal band sawing machine.
Background technology
The band sawing machine of prior art is when installing and work, must there is a series of auxiliary facility, first to there is a suitable place, then with concrete, beating what a base fixes machine, make again a work buck, also need to lay one and land runway, and be furnished with haul sport car, this series of auxiliary facility is wanted all complete can work.So not only time-consuming, require great effort, take a lot of work, affect again operating efficiency, and be subject to the restriction of workplace, to practical operation, bring many inconvenience.Existing band sawing machine is generally partly comprised of saw frame, column and support etc., and equipment precision is not high, and automaticity is low, causes sawing low precision, waste timber, and poor safety performance, easily causes operating personnel's damage to person.Existing horizontal band sawing machine, its feeding device can not be controlled automatically, and when running into large-scale timber manpower and be difficult to material loading, efficiency is too low, and its clamp mechanism can not realize automatic control, very inconvenient.
Summary of the invention
The object of the invention is: provide a kind of large-scale log horizontal band sawing machine, the feature that to overcome the defect of prior art, have that fitting operation is easy, automaticity is high, save material, production efficiency is high.
According to above-mentioned purpose, the technical solution adopted in the present invention is: a kind of large-scale log horizontal band sawing machine, it is characterized in that: this horizontal band sawing machine is mainly comprised of base mechanism, guide rail mechanism and saw cutting mechanism, described guide rail mechanism is located on base mechanism, described saw cutting mechanism is located on guide rail mechanism, on described base mechanism, be also provided with feeding and clamping mechanism, described feeding and clamping mechanism is connected with hydraulic control operating mechanism.
Described base mechanism is provided with several and lands footing, described in land footing and be provided with tune thumb screw, by adjusting thumb screw to be connected with the bottom of buck, in described base mechanism, be also provided with lifting deflecting roller.
Described guide rail mechanism is provided with two guide rails, and guide rail bracket is located on base mechanism, the guide wheel of rolling is housed in described guide rail and is connected with frame by guide wheel.
Described guide rail mechanism is connected with head by frame, head is provided with saw cutting mechanism, described saw cutting mechanism comprises band saw wheel, saw blade, strainer, motor, elevating mechanism and case, saw blade is contained on band saw wheel, strainer and motor are located at after saw wheel, elevating mechanism is located at the top with saw wheel, between band saw wheel and saw blade, is provided with belt, and band saw wheel, saw blade and belt all wrap in case.
Described strainer is hydraulic tensioning, also comprises vertical moving motor and move horizontally motor except main motor, and described band saw wheel is connected with main motor by belt.
On described head, be also provided with the guider of saw blade and the cooling device of cooling saw blade.
Described hydraulic control operating mechanism comprises numerical control operating platform, hydraulic jack, hydraulic plumbing system, and described numerical control operating platform is provided with the digital display panel that arranges and show sawing thickness, saw cutting speed; Described numerical control operating platform is also provided with some hydraulic control levers, and the right side of described numerical control operating platform is provided with safety handle.
Described feeding and clamping mechanism is located on base mechanism, comprise for placing material bed, automatic charging device and the automatic clamping device of log, described automatic charging device has two pairs, be arranged on the limit of guide rail mechanism, every pair of automatic clamping mechanism is controlled by the hydraulic jack of horizontal and vertical direction, and the distance between two pairs regulates according to the length of timber is convenient.
Compared with prior art, advantage of the present invention and beneficial effect are:
1, present device delicate structure and firm, lands steadily, only needs common standard cement flooring, does not need ground, installs, debugging, displacement machine be all very simple, convenient, saves a large amount of time and expense;
2, the present invention adopts all-hydraulic timber automatic operation system, can easily complete the common reluctant actions such as loading to various heavy timber, upset, clamping, Level tune, saves manpower.Bilateral band steel guide rail mechanism mechanism on track is equipped with brute force and moves horizontally motor, can make saw arm even running in orbit;
3, Lookup protocol shows sawing thickness, saw cutting speed etc., and sawing plane is smooth smooth, and thickness error is minimum, and blade speed reaches 32m/s, and speed is fast, and efficiency is high;
4, swage set loss of the present invention is only 1.2-2.3mm, and more common sawmilling equipment can be saved approximately 20% material, significantly reduces costs, and improves volume recovery;
5, the present invention adopts the tensioning of fluid pressure type saw blade, self compensating system, makes saw blade constantly in best tensioning state, extends saw blade service life;
6, the present invention arranges multiple Auto Power On protection system, and safe operation process is reliable, has avoided the possibility of traditional sawmilling equipment to sawmilling master worker injury, and cooling, lubricated, the dedusting of machine settle at one go, safety and environmental protection.
Accompanying drawing explanation
Fig. 1 is that the large-scale log horizontal band sawing machine of the present invention saw blade is arranged on the theory structure schematic diagram on saw wheel;
Fig. 2 is the large-scale log horizontal band sawing machine of the present invention theory structure schematic diagram;
Fig. 3 is the large-scale log horizontal band sawing machine of the present invention embodiment overall structure schematic diagram;
In the drawings,
1, band saw wheel 2, saw blade 3, belt 4, guide rail mechanism
5, head 6, frame 7, strainer 8, elevating mechanism
9, hydraulic control operating mechanism 10, guider 11, cooling device 12, motor
13, automatic charging device 14, automatic clamping mechanism 15, safety handle 16, hydraulic jack
17, base mechanism 18, land footing 19, adjust thumb screw 20, saw cutting mechanism
The specific embodiment
In conjunction with Fig. 1, Fig. 2, Fig. 3, for a kind of large-scale log horizontal band sawing machine theory structure schematic diagram of the present invention (connect wire in figure and oil pipe does not show), this horizontal band sawing machine is mainly comprised of base mechanism 17, guide rail mechanism 4 and saw cutting mechanism 20, described guide rail mechanism 4 is located on base mechanism 17, described saw cutting mechanism 20 is located on guide rail mechanism 4, on described base mechanism 17, be also provided with feeding and clamping mechanism, described feeding and clamping mechanism is connected with hydraulic control operating mechanism 9; Described base mechanism 17 is provided with several and lands footing 18, described in land footing 18 and be provided with and adjust thumb screw 19, by adjusting thumb screw 19 to be connected with the bottom of buck, its effect can adjust whole fuselage steadily and fix; In described base mechanism 17, be also provided with four lifting deflecting rollers, during work, lifting deflecting roller rises, and the footing 18 that lands lands with tune thumb screw 19, and during resettlement, lifting deflecting roller lands, and the footing 18 that lands departs from ground with tune thumb screw 19, makes to move to become very convenient; Described base length 8.7～8.8m, width 2.2～2.9m, height 2.3 * 2.5m; Described guide rail mechanism 4 is provided with two guide rails, and guide rail bracket is located in mechanism 17, in described guide rail mechanism 4, guide wheel is housed, and guide wheel is connected with frame 6, is convenient to saw cutting mechanism 20 and moves sawing; Described saw cutting mechanism 20 is connected with guide rail mechanism 4 by frame 6, and described saw cutting mechanism 20 is mainly comprised of band saw wheel 1, saw blade 2, strainer 7, main motor 12, elevating mechanism 8 and case, and described band saw wheel 1 diameter is preferably 720mm; Described saw blade 2 adopts the original-pack saw blade of the U.S., without roll-in; Also be provided with guider 10 and the cooling device 11 of saw blade 2; Described strainer 7 is hydraulic tensioning, has automatic compensation function; Except main motor 12, also comprise vertical moving motor and move horizontally motor, the power of main motor 12 is preferably 22kw or 18.5kw, vertical moving motor power and move horizontally the preferred 1.1kw of motor; Described hydraulic control operating mechanism 9 comprises numerical control operating platform, hydraulic jack 16, hydraulic plumbing system etc., and described numerical control operating platform is provided with digital display panel, arranges and demonstration sawing thickness, saw cutting speed etc.; Described numerical control operating platform is also provided with some hydraulic control levers, and material loading, clamping, rolling, saw blade tensioning, the exercises such as cooling, lubricated are operated to adjusting; The right side of described numerical control operating platform is provided with safety handle 15.
Described feeding and clamping mechanism is located on base mechanism 17, comprise material bed, automatic charging device 13, automatic clamping device 14, described material bed is used for placing log, described automatic charging device 13 has two pairs, be arranged on the limit of guide rail mechanism 4, length distance between two pairs regulates according to the length of timber is convenient, described automatic clamping device 14 has two pairs, install on material bed, every pair of automatic clamping device is controlled by the hydraulic jack 16 of horizontal and vertical direction, and the distance between two pairs regulates according to the length of timber is convenient.
During work, first start power supply, grasp the safety handle 15 on the side of hydraulic control operating mechanism 9, otherwise cannot work because of power-off protection, pin the material loading knob on hydraulic control operating mechanism 9, described automatic charging device 13 is started working, under the effect of its hydraulic jack 16, timber is risen from the ground on machine side, be slowly turned on workbench, then start automatic clamping mechanism 14, under the effect of the hydraulic jack 16 of its vertical direction, automatic clamping mechanism 14 rises, and then horizontal hydraulic jack 16 starts, jointly to timber, move and clamp virgin wood, finish log location, then adjust the saw blade 2 being arranged on on saw wheel 1, press tensioning knob, strainer 7 starts, keep saw blade 2 to be stretched on band saw wheel 1, degree of tightness is applicable to, the height regulating between saw blade 2 and timber by elevating mechanism 8, by hydraulic control operating mechanism 9, start main motor 12 runnings, saw blade 2 turns round under the drive of main motor 12, start cooling device 11, to keep the temperature of saw blade 2 not rise too fast, start translation mechanism by machine translation on guide rail mechanism 4, like this, limit sawmilling edge mobile apparatus, until the complete saw of plank gets off, return initial position, by elevating mechanism 8, again regulate the height between saw blade 2 and timber, sawmilling.
Claims (8)
1. one kind large-scale log horizontal band sawing machine, it is characterized in that: this horizontal band sawing machine is mainly comprised of base mechanism (17), guide rail mechanism (4) and saw cutting mechanism (20), described guide rail mechanism (4) is located on base mechanism (17), described saw cutting mechanism (20) is located on guide rail mechanism (4), described base mechanism is also provided with feeding and clamping mechanism on (17), and described feeding and clamping mechanism is connected with hydraulic control operating mechanism (9).
2. large-scale log horizontal band sawing machine as claimed in claim 1, it is characterized in that: described base mechanism (17) is provided with several and lands footing (18), the described footing (18) that lands is provided with tune thumb screw (19), by adjusting thumb screw (19) to be connected with the bottom of buck, described base mechanism is also provided with lifting deflecting roller in (17).
3. large-scale log horizontal band sawing machine as claimed in claim 1, it is characterized in that: described guide rail mechanism (4) is provided with two guide rails, it is upper that guide rail bracket is located at base mechanism (17), the guide wheel of rolling is housed in described guide rail and is connected with frame (6) by guide wheel.
4. large-scale log horizontal band sawing machine as claimed in claim 1, it is characterized in that: described guide rail mechanism (4) is connected with head (5) by frame (6), head (5) is provided with saw cutting mechanism (20), described saw cutting mechanism (20) comprises band saw wheel (1), saw blade (2), strainer (7), motor, elevating mechanism (8) and case, saw blade (2) is contained on band saw wheel (1), strainer (7) and motor be located at band saw wheel (1) after, elevating mechanism (8) is provided with the top of band saw wheel (1), between band saw wheel (1) and saw blade (2), be provided with belt (3), band saw wheel (1), saw blade (2) and belt (3) all wrap in case.
5. large-scale log horizontal band sawing machine as claimed in claim 4, it is characterized in that: described strainer (7) is hydraulic tensioning, except main motor (12), also comprise vertical moving motor and move horizontally motor, described band saw wheel (1) is connected with main motor (12) by belt.
6. large-scale log horizontal band sawing machine as claimed in claim 4, is characterized in that: on described head (5), be also provided with the guider (10) of saw blade (2) and the cooling device (11) of cooling saw blade.
7. large-scale log horizontal band sawing machine as claimed in claim 1, it is characterized in that: described hydraulic control operating mechanism (9) comprises numerical control operating platform, hydraulic jack (16), hydraulic plumbing system, described numerical control operating platform is provided with the digital display panel that arranges and show sawing thickness, saw cutting speed; Described numerical control operating platform is also provided with some hydraulic control levers, and the right side of described numerical control operating platform is provided with safety handle (15).
8. large-scale log horizontal band sawing machine as claimed in claim 1, it is characterized in that: described feeding and clamping mechanism is located on base mechanism (17), comprise material bed, automatic charging device (13) and automatic clamping device (14) for placing log, described automatic charging device (13) has two pairs, be arranged on the limit of guide rail mechanism (4), every pair of automatic clamping mechanism (14) is controlled by the hydraulic jack (16) of horizontal and vertical direction, and the distance between two pairs regulates according to the length of timber is convenient.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310441634.6A CN103522366A (en) | 2013-09-23 | 2013-09-23 | Large scale raw wood horizontal band-sawing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310441634.6A CN103522366A (en) | 2013-09-23 | 2013-09-23 | Large scale raw wood horizontal band-sawing machine |
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| CN103522366A true CN103522366A (en) | 2014-01-22 |
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| CN201310441634.6A Pending CN103522366A (en) | 2013-09-23 | 2013-09-23 | Large scale raw wood horizontal band-sawing machine |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103802164A (en) * | 2014-03-04 | 2014-05-21 | 成都浪度家私有限公司 | Saw blade clamping device of band wheel saw wood sawing machine |
| CN104924363A (en) * | 2014-03-18 | 2015-09-23 | 杭州临安南洋木工机械有限公司 | Numerical control horizontal band saw for rosewood |
| CN107127831A (en) * | 2017-03-29 | 2017-09-05 | 苏州亚思科精密数控有限公司 | A kind of timber processing machine tool fixing device |
| CN107336286A (en) * | 2017-08-25 | 2017-11-10 | 泰州职业技术学院 | Modified round log log splitter |
| CN108748425A (en) * | 2018-06-29 | 2018-11-06 | 广东知识城运营服务有限公司 | A kind of rod automatic feed cutter device |
| CN110014479A (en) * | 2018-01-09 | 2019-07-16 | 苏延波 | A kind of convenient and efficient log splitter of easy to clean |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103802164A (en) * | 2014-03-04 | 2014-05-21 | 成都浪度家私有限公司 | Saw blade clamping device of band wheel saw wood sawing machine |
| CN104924363A (en) * | 2014-03-18 | 2015-09-23 | 杭州临安南洋木工机械有限公司 | Numerical control horizontal band saw for rosewood |
| CN107127831A (en) * | 2017-03-29 | 2017-09-05 | 苏州亚思科精密数控有限公司 | A kind of timber processing machine tool fixing device |
| CN107336286A (en) * | 2017-08-25 | 2017-11-10 | 泰州职业技术学院 | Modified round log log splitter |
| CN110014479A (en) * | 2018-01-09 | 2019-07-16 | 苏延波 | A kind of convenient and efficient log splitter of easy to clean |
| CN108748425A (en) * | 2018-06-29 | 2018-11-06 | 广东知识城运营服务有限公司 | A kind of rod automatic feed cutter device |
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Application publication date: 20140122 |