CN103510314B - One kind of cheese half dip dyeing apparatus and method of pumping segment - Google Patents

One kind of cheese half dip dyeing apparatus and method of pumping segment Download PDF

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Publication number
CN103510314B
CN103510314B CN 201210252588 CN201210252588A CN103510314B CN 103510314 B CN103510314 B CN 103510314B CN 201210252588 CN201210252588 CN 201210252588 CN 201210252588 A CN201210252588 A CN 201210252588A CN 103510314 B CN103510314 B CN 103510314B
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dye
suction
cheese
valve
reservoir
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CN 201210252588
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CN103510314A (en )
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恽中方
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江苏伊思达纺织有限公司
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Abstract

本发明的一种筒子纱半浸染抽吸段染装置及方法,该装置由抽真空系统、抽吸系统、循环系统三部分组成,抽真空系统包括真空罐和对真空罐抽真空的真空泵,抽吸系统包括染料池,染料池中设有染柱,染柱上套接一个或一个以上的筒子,循环系统包括蓄液池,蓄液池一端设有抽料泵,其中,真空罐上有一号管道连到染柱,真空罐底端有二号管道连到蓄液池,蓄液池一侧通过抽料泵有三号管道连到染料池;利用此装置的筒子纱半浸染抽吸段染方法包含以下步骤:松筒,装笼,配染液,卸笼,抽吸段染,卸笼,包覆筒子,冷堆,后处理。 The present invention is one kind of cheese half dip dyeing apparatus and method for pumping section, which device consists of a vacuum system, suction system, circulatory system consists of three parts, the vacuum system includes a vacuum tank and a vacuum tank evacuated to a vacuum pump, pump the system comprises a dye absorbing pool, the pool has dyeing dye columns, dye columns of one or more of the sheathing cheese, the circulatory system including the reservoir, the reservoir is provided with an end pumping feed pump, wherein the vacuum canister there One piped to the dye column, the bottom with a vacuum tank connected to the conduit II the reservoir, the reservoir through the suction side of the feed pump is connected to the dye reservoir pipe III; use of this device is half the cheese dip dyeing method of pumping segment comprising the steps of: loose tube, caged with dye, unloading cage, the suction space dyed, unloading cage, coated cheese, cold pad, after treatment.

Description

一种筒子纱半浸染抽吸段染装置及方法 One kind of cheese half dip dyeing apparatus and method of pumping segment

技术领域 FIELD

[0001]本发明涉及段染领域,具体地说,是一种筒子纱半浸染抽吸段染装置及方法。 [0001] The present invention relates to the field of stained sections, in particular, the suction device and method dyed cheese half section one kind of dip.

背景技术 Background technique

[0002]现有的筒子纱染色方法,只能在筒子纱上形成单一的全色风格,而不能形成有规律性的段染风格,导致布面的花型及颜色风格只能靠不同颜色的筒子纱进行组合织造而成,按照设计的花形排列色纱织出的织物整齐规则,由于每根纱线从头到尾只有一种颜色,因此织出的织物风格就显的单调无新意,色彩不丰富,没有段染纱组合所能产生出的新颖风格。 [0002] existing package dyeing method, can only be formed on a single full-color style cheese, but not form dye has a regular segment style, resulting fabric flower and color styles rely on different colors combined woven cheese, an arrangement of color yarn fabric according to the rules of neat flower shaped design, since each yarn from start to finish only one color, the woven fabric on the significant monotonous style is nothing new, the color is not rich, no segment Ransha combination can produce a novel style.

发明内容 SUMMARY

[0003]为了解决现有技术的不足,本发明开发了一种筒子纱半浸染抽吸段染装置,该装置由抽真空系统、抽吸系统、循环系统三部分组成,抽真空系统包括真空罐(I)以及相配套的抽真空的真空栗(2),抽吸系统包括染料池(3)和固定在池内并用于套接筒子(5)的染柱 [0003] In order to solve the deficiencies of the prior art, the present inventors have developed a semi-cheese dip dyeing suction section apparatus by a vacuum system, suction system, circulatory system consists of three parts, the vacuum system includes a vacuum tank (I) and supporting the vacuum evacuation chestnut (2), the suction system comprising a dye reservoir (3) and stained for securing the post in the pool and sleeved bobbins (5)

[4],循环系统包括蓄液池(6)以及设在所述的蓄液池(6)下端或低端的抽料栗(7);其中,所述的真空罐(I)中上部通过一号管道与所述的染柱(4) 一端相连,所述的真空罐(I)的下部通过二号管道与所述的蓄液池(6)相连,所述的蓄液池(6)通过所述的抽料栗(7)和三号管道与所述的染料池(3)连接。 [4], the circulatory system including the reservoir (6) and disposed in said liquid reservoir (6) lower or low pumping material Li (7); wherein said vacuum tank (I) by the upper One column transfected with said conduit (4) at one end is connected to a lower portion of the vacuum tank (I) is connected via a conduit II with said liquid reservoir (6), said liquid reservoir (6) III conduit with said dye reservoir (3) via said Li pumping material (7).

[0004]所述的一号管道上设有二号阀门(9),所述的二号管道上设有三号阀门(10)。 [0004] II with a valve (9) One of the conduit, provided with valve III (10) on said conduit II.

[0005]所述的二号管道上还设有四号阀门(11)。 [0005] II on said fourth conduit also provided with a valve (11).

[0006]所述的真空罐(I)与所述的真空栗(2)连接的管道上设有一号阀门(8),所述的抽料栗(7)与所述的蓄液池(6)之间设有五号阀门(12)。 Vacuum tank (I) according to [0006] the vacuum Li (2) One of the valve is provided (8) connected to the pipe, the pumping material Li (7) with said liquid reservoir (6 V is provided with a valve (12) between).

[0007]所述的真空罐(I)上还设有空接管道,空接管道上设有六号阀门(13)。 According to [0007] vacuum tank (I) is also provided to empty the pipe, air valve VI is provided to take over the track (13).

[0008]所述的染柱(4)竖直或水平安装,且所述的染柱(4)与一号管道的连接处增设有旋转装置(14),使所述的染柱(4)可实现不同角度的浸染。 [0008] Transfection of the column (4) mounted vertically or horizontally, and said dye column (4) at the connection pipe One additional rotation means (14), so that said dye column (4) dip may be implemented at different angles.

[0009]所述的染柱(4)的上下端均设有防漏装置。 [0009] (4) The upper and lower ends of said posts are provided with dye leakage preventing means.

[0010]利用上述装置进行的筒子纱半浸染抽吸段染方法,包含以下步骤: [0010] means for using the suction section of a cheese half dip dyeing method, comprising the steps of:

[0011] I)松筒; [0011] I) the loose tube;

[0012] 2)装笼:把至少一个所述的筒子(5)安装在所述的一种筒子纱半浸染抽吸段染装置的染柱(4)上; [0012] 2) caged of: at least one of said bobbin (5) mounted on said post transfection half a cheese dip dyeing suction apparatus section (4);

[0013] 3)配染液:按冷堆染料的配制工艺配置染液,并装入所述的一种筒子纱半浸染抽吸段染装置的染料池(3),所述的染料池(3)里染液的高度至少与所述的筒子(5)上纱线的下边缘接触,但不能高于筒子(5)上纱线的上边缘; [0013] 3) ligand dye: dye is formulated in a cold batch process configuration dye, and loaded into one of said half-cheese dip dyeing dye reservoir section suction apparatus (3), the dye reservoir ( 3) the dye in contact with at least the height of the lower edge of the upper bobbin (5) of the yarn, but not above the bobbin (5) on the upper edge of the yarn;

[0014] 4)抽吸段染:利用所述的一种筒子纱半浸染抽吸段染装置进行至少一次的抽吸段染循环; [0014] 4) the suction of dyeing: cheese using one of the half dip yarn suction device at least one of dyeing pumping segment dyeing cycle;

[0015] 5)卸笼; [0015] 5) unloading the cage;

[0016] 6)包覆筒子; [0016] 6) a coated cheese;

[0017] 7)冷堆; [0017] 7) cooled reactor;

[0018] 8)后处理。 [0018] 8) after treatment.

[0019]所述步骤4)所述的抽吸段染具体为:启动所述的真空栗(2)对所述的真空罐(I)抽真空,根据段染工艺使所述的真空罐(I)内达到一定负压值;后打开一号管道上的二号阀门 Specific staining of sections of the suction [0019] step 4): Li vacuo (2) of the start of the vacuum tank (I) is evacuated, the vacuum tank according to the dyeing process of paragraph ( I reaches a certain negative value); II after opening the valve on the pipeline One

(9)对所述的染柱(4)进行抽吸染液,即对所述的筒子(5)进行染色;接着,打开三号管道上的三号阀门(10)进行放液,使染液流入所述的蓄液池(6);启动所述的抽料栗(7),使抽吸的染液再回抽入所述的染料池(3)。 (9) the dye column (4) for pumping dye, i.e. of the bobbin (5) staining; Next, open a valve III (10) in the III pipeline tapping the dye said liquid flowing into the reservoir (6); Li activating the pumping material (7), and then the suction of the dye into the dye cell Withdrawing (3).

[0020]该方法步骤中,I)松筒,将原料坯纱络成定重为0.9kg-lkg、密度为0.37cm3-0.4g/cm3的松式筒子;2)装笼,将松过筒的松式筒子装置到染柱上,并用螺丝拧紧,确保密封性完好;3)配染液,按冷堆染料的配制工艺配置染液;4)抽吸染色,关闭全部阀门,打开一号阀门,启动真空栗对真空罐抽真空,当真空罐达到3kg-4kg负压值,关闭一号阀门,打开二号阀门,对染柱进行抽吸染液,即对筒子进行染色,接着,打开三号阀门进行放液,约I分钟后关闭三号阀门,打开四号阀门,使染液流入蓄液池,同时打开五号阀门,并启动抽料栗,使抽吸的染液再回抽入染料池;5)卸笼,把筒子从染柱上卸下来;6)包覆筒子,用如薄膜等与空气隔绝的封闭物,将抽吸过的筒子进行严密的包覆堆置;7)冷堆,为了使染料固着平衡,在常温下,将包覆后的筒子堆置8小时-24小时;8)后处理,为了 [0020] In this process step, I) loose tube, the feed yarn envelope blank into a fixed weight of 0.9kg-lkg, density 0.37cm3-0.4g / cm3 tensionless bobbin; 2) caged, through the loose tube loose type cheese dyeing apparatus to the column and screwed, ensure sealing integrity; 3) with a dye, prepared according to the process of cold pad disposed dye liquor; 4) suction staining, all of the valves closed, the valve opens One start vacuum Li evacuated vacuum tank, vacuum canister reaches negative pressure 3kg-4kg, One closed valve, the valve is opened II, column suction of dye liquor, i.e. to cheese dyeing, and then, three open No. tapping valves, closing the valve from about I minute III, IV valve is opened, so that the dye flows into the reservoir, while the valve V is opened, and start pumping feeder Li, and then the suction of the dye into Withdrawing dye reservoir; 5) unloading the cage, the dyed cheese detached from the column; 6) coated cheese, such as a film or the like with a closure sealed from the air, through the suction of the cheese is coated closely stacked; 7) cooled reactors, in order to fix the dye balance, at room temperature, stacking the coated cheese after 8 to 24 hours; 8) after treatment, in order 未固着的浮色去除,先去掉薄膜,然后进行冷水洗、温水洗、酸洗、皂洗、温水洗、上油。 Unfixed floating color removal, to remove the film, and then cold water, warm water, acid, soap, warm water, oil.

[0021]本具有如下的技术效果: [0021] This has the following technical effects:

[0022] I)通过本方法,使筒子纱产生段染效果,用此种纱织成的色织产品,风格多彩变幻。 [0022] I) by this method, so that cheese dyeing effect generation section, such as yarn dyed with products, and colorful style changes. 其工艺方法是在同一根纱线上产生不同的颜色,改变了传统的单色染纱式,织成的织物风格得到根本的突破,在无规律中显示出规律性,在平面中显出立体感,五彩缤纷,层次丰富,最大程度地满足设计与审美的需要,所织出来的织物颜色更加的丰富多彩。 Which is generated in the process for a yarn with a different color, monochrome dyeing changed the traditional type, style woven fabric obtained fundamental breakthrough in irregular exhibit regularity in perspective showing in a plane sense, colorful, rich layers, to best meet the needs and aesthetic design, the woven fabric colors more colorful.

[0023] 2)在液面位置、筒子摆放位置、抽吸时间不变的情况下,利用不同的染料体系产生的段染风格不同。 [0023] 2) the liquid level position, the placement of the cartridge, the case where the suction time-invariant, different dyes with different systems of generating sections stained style. 如利用配伍性好的染料组合来形成白节与均匀色系组成的花式纱线;如利用配伍性差的染料,由于不同的染料扩散性不一致,通过抽吸就可以产生白节与有颜色分层体系组成的段染效果。 The use of a dye having poor compatibility, because of the different dye diffusion Inconsistent, can be generated by suction and the white color sub-section; fancy yarn such as to form a white section and a uniform color composition using the dye composition good compatibility segment layer system consisting of transfection efficiency.

[0024] 3)在染料体系、液面位置、筒子摆放位置不变的情况下,利用不同的抽吸时间能产生风格不一样的段染风格。 In the case [0024] 3) the placement of the dye system, the liquid level position, the same bobbin, the suction time using different styles to produce different styles of dyeing.

[0025] 4)利用染料体系、液面位置、筒子摆放位置及抽吸时间四者自由组合能产生不同种类变幻多样的段染效果。 [0025] 4) using a dye system, the liquid level position, and the suction time cheese placement consisting of the four different types of compositions to produce a variety of changes of dyeing effect.

[0026] 5)根据对纱线的处理方式不同,能使组合产生的段染效果不同。 [0026] 5) depending on the yarn treatment, it can produce different combinations of segments transfection efficiency. 如先用防染剂按浸染抽吸进行处理,之后再按正常的活性染色工艺进行染色,同样会产生段染的效果;如先进行抽吸段染后再进行印花处理,如CVC,先进行正常的分散工艺再进行活性抽吸的段染工艺等。 The first processed by a suction dip resist agent, then followed by normal dyeing reactive dyeing process, dyeing segments will have the same effect; segments such as the first suction dyeing process after printing, such as CVC, to be normal dispersion process then dyeing and other active segment drawn.

[0027] 6)本发明的段染方法降低了生产成本,缩短了工艺流程,提高了利润空间和企业竞争力。 [0027] 6) The method of dyeing according to the invention reduces the production costs, shorten the process and improve the competitiveness and profits.

附图说明 BRIEF DESCRIPTION

[0028]图1是本发明中,筒子(5)水平设置时的示意图。 [0028] FIG. 1 is a present invention, a schematic view of the horizontally arranged bobbin (5).

[0029]图2是本发明中,筒子(5)竖直设置时的示意图。 [0029] FIG. 2 is in the present invention, schematic view of the bobbin (5) vertically arranged.

[0030]图3是本发明中,实施例1中筒子纱染色后的效果图。 [0030] FIG. 3 is the present invention, Example 1 after effect cheese dyeing FIG.

[0031]图4是本发明中,实施例2中筒子纱染色后的效果图。 [0031] FIG. 4 of the present invention is, in Example 2 the effect cheese dyeing FIG.

[0032]其中,1-真空罐,2-真空栗,3-染料池,4-染柱,5-筒子,6_蓄液池,7_抽料栗,8——号阀门,9_二号阀门,10_三号阀门,11_四号阀门,12_五号阀门,13_六号阀门,14_旋转装置,a-深紫色区域,b-浅紫色区域,C-深紫色区域,d-浅紫色区域。 [0032] wherein, l vacuum tank, vacuum Li 2-, 3- dye reservoir, dye columns 4-, 5- cheese, 6_ the reservoir, pumping materials 7_ Li, No. 8-- valves, two 9_ No. valves, valve III 10_, 11_ fourth valve, the valve V 12_, 13_ valves VI, 14_ rotating means, A- purple region, light purple region B-, C- purple region, d- light purple region.

具体实施方式 detailed description

[0033] 实施例1 [0033] Example 1

[0034]如图1所示,本发明公开了一种筒子纱半浸染抽吸段染装置,该装置由抽真空系统、抽吸系统、循环系统三部分组成,抽真空系统包括真空罐(I)以及相配套的抽真空的真空栗(2),抽吸系统包括染料池(3)和固定在池内并用于套接筒子(5)的染柱(4),循环系统包括蓄液池(6)以及设在所述的蓄液池(6)下端或低端的抽料栗(7);其中,所述的真空罐(I)中上部通过一号管道与所述的染柱(4) 一端相连,所述的真空罐(I)的下部通过二号管道与所述的蓄液池(6)相连,所述的蓄液池(6)通过所述的抽料栗(7)和三号管道与所述的染料池(3)连接。 [0034] As shown in FIG. 1, the present invention discloses a cheese half dip dyeing suction section apparatus by a vacuum system, suction system, circulatory system consists of three parts, the vacuum system includes a vacuum tank (I ) and supporting the vacuum evacuation chestnut (2), the suction system comprising a dye reservoir (3) and a socket fixed in the pool and bobbins (5) dye column (4), the circulatory system including the reservoir (6 ) and disposed in said liquid reservoir (6) lower or low pumping material Li (7); wherein said vacuum tank (I) by the upper duct and the transfection of One column (4) One end is connected to the lower portion of the vacuum tank (I) is connected to said conduit by the 2nd the reservoir (6), said liquid reservoir (6) through said suction chestnut material (7) and tris No. conduit with said dye reservoir (3) is connected.

[0035]所述的一号管道上设有二号阀门(9),所述的二号管道上设有三号阀门(10)。 [0035] II with a valve (9) One of the conduit, provided with valve III (10) on said conduit II.

[0036]所述的二号管道上还设有四号阀门(11)。 [0036] II on said fourth conduit also provided with a valve (11).

[0037]所述的真空罐(I)与所述的真空栗(2)连接的管道上设有一号阀门(8),所述的抽料栗(7)与所述的蓄液池(6)之间设有五号阀门(12)。 Vacuum tank (I) according to [0037] the vacuum Li (2) is provided on the 1st of the valve (8) connected to the pipe, the chestnut pumping material (7) with said liquid reservoir (6 V is provided with a valve (12) between).

[0038]所述的真空罐(I)上还设有空接管道,空接管道上设有六号阀门(13)。 The vacuum tank (I) according to [0038] also provided to empty the pipe, takes over an empty track VI is provided a valve (13).

[0039]所述的染柱(4)水平安装,且所述的染柱(4)与一号管道的连接处增设有旋转装置 [0039] Transfection of the column (4) mounted horizontally, and said dye column (4) One additional conduit connecting the rotary device

(14),使所述的染柱(4)可实现不同角度的浸染。 (14), so that said dye column (4) may be implemented at different angles of dip.

[0040]所述的染柱(4)的上下端均设有防漏装置。 [0040] (4) The upper and lower ends of said posts are provided with dye leakage preventing means.

[0041]利用上述装置进行的筒子纱半浸染抽吸段染方法,包含以下步骤: [0041] means for using the suction section of a cheese half dip dyeing method, comprising the steps of:

[0042] I)松筒; [0042] I) the loose tube;

[0043] 2)装笼:把至少一个所述的筒子(5)安装在所述的一种筒子纱半浸染抽吸段染装置的染柱(4)上; [0043] 2) caged of: at least one of said bobbin (5) mounted on said post transfection half a cheese dip dyeing suction apparatus section (4);

[0044] 3)配染液:按冷堆染料的配制工艺配置染液,并装入所述的一种筒子纱半浸染抽吸段染装置的染料池(3),所述的染料池(3)里染液的高度至少与所述的筒子(5)上纱线的下边缘接触,但不能高于筒子(5)上纱线的上边缘; [0044] 3) ligand dye: dye is formulated in a cold batch process configuration dye, and loaded into one of said half-cheese dip dyeing dye reservoir section suction apparatus (3), the dye reservoir ( 3) the dye in contact with at least the height of the lower edge of the upper bobbin (5) of the yarn, but not above the bobbin (5) on the upper edge of the yarn;

[0045] 4)抽吸段染:利用所述的一种筒子纱半浸染抽吸段染装置进行至少一次的抽吸段染循环; [0045] 4) the suction of dyeing: cheese using one of the half dip yarn suction device at least one of dyeing pumping segment dyeing cycle;

[0046] 5)卸笼; [0046] 5) unloading the cage;

[0047] 6)包覆筒子; [0047] 6) a coated cheese;

[0048] 7)冷堆; [0048] 7) cooled reactor;

[0049] 8)后处理。 [0049] 8) after treatment.

[0050]所述步骤4)所述的抽吸段染具体为:启动所述的真空栗(2)对所述的真空罐(I)抽真空,根据段染工艺使所述的真空罐(I)内达到一定负压值;后打开一号管道上的二号阀门 Specific staining of sections of the suction [0050] step 4): Li vacuo (2) of the start of the vacuum tank (I) is evacuated, the vacuum tank according to the dyeing process of paragraph ( I reaches a certain negative value); II after opening the valve on the pipeline One

(9)对所述的染柱(4)进行抽吸染液,即对所述的筒子(5)进行染色;接着,打开三号管道上的三号阀门(10)进行放液,使染液流入所述的蓄液池(6);启动所述的抽料栗(7),使抽吸的染液再回抽入所述的染料池(3)。 (9) the dye column (4) for pumping dye, i.e. of the bobbin (5) staining; Next, open a valve III (10) in the III pipeline tapping the dye said liquid flowing into the reservoir (6); Li activating the pumping material (7), and then the suction of the dye into the dye cell Withdrawing (3).

[0051 ]该方法步骤中,I)松筒,将纱络成定重为I kg ;密度为0.4g/cm3的松式筒子;2)装笼,将松过筒的松式筒子水平装置到染柱4上,并用螺丝拧紧,确保密封性完好;3)配染液,选用溶解度高、染料直接性低、三原色或拼色染料反应性一致、反应性强、耐碱性优良的冷堆活性染料配置染液,其中,黄:2g/L,红:45g/L,深蓝:30g/L,40Be,硅酸钠100 ml/L,38Be,烧碱40 ml/L;4)抽吸染色,关闭全部阀门,打开一号阀门7,启动真空栗2对真空罐I抽真空,当真空罐I达到3kg负压值,关闭一号阀门7,打开二号阀门9,对染柱4进行抽吸染液,即对筒子5进行染色,接着,打开三号阀门10进行放液,约I分钟后关闭三号阀门10,打开四号阀门11,使染液流入蓄液池6,同时打开五号阀门12,并启动抽料栗7,使抽吸的染液再回抽入染料池3,接着再关闭二号阀门9,打开一号阀门8,再次启动真 [0051] In this process step, I) soft package, the weight of the yarn into a fixed network I kg; density 0.4g / cm3 tensionless bobbin; 2) caged, the loose too loose tube type level device to the bobbin transfection column 4, and screwed to ensure good sealing properties; 3) with a dye, the choice of high solubility, low direct dyes, dyes of three primary colors or mixed colors consistent reactivity, high reactivity, alkali resistance, excellent cold stack activity dyes configuration dye, wherein yellow: 2g / L, red: 45g / L, blue: 30g / L, 40Be, sodium 100 ml / L, 38Be, caustic soda, 40 ml / L; 4) suction staining Close all of the valves, the valve 7 is opened One, two pairs of start vacuo Li I evacuating the vacuum tank, vacuum canister I reaches 3kg negative pressure, the valve 7 closed One, the valve 9 is opened II, column 4 for dyeing dye suction liquid, i.e., 5 to cheese dyeing, and then, the valve 10 is opened for the tapping III, from about I minute to close the valve 10 III, fourth valve 11 is opened, so that the dye flows into the reservoir 6, while opening the valve V 12, and starts the feed pump 7 Li, the suction of the dye into the dye reservoir 3 and then retraced, followed II closing valve 9, the valve 8 is opened One, really started again 空栗2,如此循环20分钟;5)卸笼,把筒子从染柱4上卸下来;6)包覆筒子,用薄膜将抽吸过的筒子5进行严密的包覆;7)冷堆,为了使燃料固着平衡,在常温下,将包覆后的筒子堆置12小时;8)后处理,为了将未固着的浮色去除,先去掉薄膜,然后进行冷水洗、温水洗、酸洗、皂洗、温水洗、上油。 Li 2 empty, so cycle 20 min; 5) unloading cage, detached from the cheese dyeing column 4; 6) cheese coated with a film of the cartridge 5 through the suction closely cladding; 7) cooled reactor, in order to balance the fuel fixing, at room temperature, stacking the coated cheese after 12 h; 8) after treatment, in order to unfixed floating color removal, to remove the film, and then cold water, warm water, acid, soap, warm water, oil.

[0052] 其中,8)后处理中使用用正反循环栗,栗力95%、频率50HZ、压差lkg。 [0052] wherein, after 8) used in the process with reverse circulation Li, Li force of 95%, frequency 50HZ, pressure lkg.

[0053]如图3所示,经过本发明方法加工出的筒子纱,呈现左右一半深紫色、一半浅紫色的段染效果,回倒成筒后,会出现深紫色与浅紫色有规律的组合效果。 [0053] As shown, the method of the present invention through the processed cheese 3, showing about half purple, light purple half section transfection efficiency, the rewind into the cartridge, there will be a regular light purple and purple combination effect.

[0054] 实施例2 [0054] Example 2

[0055]如图2所示,本发明公开了一种筒子纱半浸染抽吸段染装置,该装置由抽真空系统、抽吸系统、循环系统三部分组成,抽真空系统包括真空罐(I)以及相配套的抽真空的真空栗(2),抽吸系统包括染料池(3)和固定在池内并用于套接筒子(5)的染柱(4),循环系统包括蓄液池(6)以及设在所述的蓄液池(6)下端或低端的抽料栗(7);其中,所述的真空罐(I)中上部通过一号管道与所述的染柱(4) 一端相连,所述的真空罐(I)的下部通过二号管道与所述的蓄液池(6)相连,所述的蓄液池(6)通过所述的抽料栗(7)和三号管道与所述的染料池(3)连接。 [0055] 2, the present invention discloses a cheese half dip dyeing suction section apparatus by a vacuum system, suction system, circulatory system consists of three parts, the vacuum system includes a vacuum tank (I ) and supporting the vacuum evacuation chestnut (2), the suction system comprising a dye reservoir (3) and a socket fixed in the pool and bobbins (5) dye column (4), the circulatory system including the reservoir (6 ) and disposed in said liquid reservoir (6) lower or low pumping material Li (7); wherein said vacuum tank (I) by the upper duct and the transfection of One column (4) One end is connected to the lower portion of the vacuum tank (I) is connected via a conduit II with said liquid reservoir (6), said liquid reservoir (6) through said suction chestnut material (7) and tris No. conduit with said dye reservoir (3) is connected.

[0056]所述的一号管道上设有二号阀门(9),所述的二号管道上设有三号阀门(10)。 [0056] with the 2nd valve (9) on said conduit on the 1st, the 3rd is provided a valve (10) on said conduit on the 2nd.

[0057]所述的二号管道上还设有四号阀门(11)。 Said conduit on the 2nd [0057] There is also the 4th valve (11).

[0058]所述的真空罐(I)与所述的真空栗(2)连接的管道上设有一号阀门(8),所述的抽料栗(7)与所述的蓄液池(6)之间设有五号阀门(12)。 Vacuum tank (I) according to [0058] the vacuum Li (2) One of the valve is provided (8) connected to the pipe, the pumping material Li (7) with said liquid reservoir (6 V is provided with a valve (12) between).

[0059]所述的真空罐(I)上还设有空接管道,空接管道上设有六号阀门(13)。 The vacuum tank (I) according to [0059] also provided to empty the pipe, takes over an empty track VI is provided a valve (13).

[0060]所述的染柱(4)竖直安装,且所述的染柱(4)与一号管道的连接处增设有旋转装置 [0060] Transfection of the column (4) is mounted vertically, and said dye column (4) rotating means at the connection of additional pipes One

(14),使所述的染柱(4)可实现不同角度的浸染。 (14), so that said dye column (4) may be implemented at different angles of dip.

[0061 ]所述的染柱(4)的上下端均设有防漏装置。 [0061] (4) The upper and lower ends of said posts are provided with dye leakage preventing means.

[0062]利用上述装置进行的筒子纱半浸染抽吸段染方法,包含以下步骤: [0062] means for using the suction section of a cheese half dip dyeing method, comprising the steps of:

[0063] I)松筒; [0063] I) the loose tube;

[0064] 2)装笼:把至少一个所述的筒子(5)安装在所述的一种筒子纱半浸染抽吸段染装置的染柱(4)上; [0064] 2) caged of: at least one of said bobbin (5) mounted on said post transfection half a cheese dip dyeing suction apparatus section (4);

[0065] 3)配染液:按冷堆染料的配制工艺配置染液,并装入所述的一种筒子纱半浸染抽吸段染装置的染料池(3),所述的染料池(3)里染液的高度至少与所述的筒子(5)上纱线的下边缘接触,但不能高于筒子(5)上纱线的上边缘; [0065] 3) ligand dye: dye is formulated in a cold batch process configuration dye, and loaded into one of said half-cheese dip dyeing dye reservoir section suction apparatus (3), the dye reservoir ( 3) the dye in contact with at least the height of the lower edge of the upper bobbin (5) of the yarn, but not above the bobbin (5) on the upper edge of the yarn;

[0066] 4)抽吸段染:利用所述的一种筒子纱半浸染抽吸段染装置进行至少一次的抽吸段染循环; [0066] 4) the suction of dyeing: cheese using one of the half dip yarn suction device at least one of dyeing pumping segment dyeing cycle;

[0067] 5)卸笼; [0067] 5) unloading the cage;

[0068] 6)包覆筒子; [0068] 6) a coated cheese;

[0069] 7)冷堆; [0069] 7) cooled reactor;

[0070] 8)后处理。 [0070] 8) after treatment.

[0071]所述步骤4)所述的抽吸段染具体为:启动所述的真空栗(2)对所述的真空罐(I)抽真空,根据段染工艺使所述的真空罐(I)内达到一定负压值;后打开一号管道上的二号阀门 Specific staining of sections of the suction [0071] step 4): Li vacuo (2) of the start of the vacuum tank (I) is evacuated, the vacuum tank according to the dyeing process of paragraph ( I reaches a certain negative value); II after opening the valve on the pipeline One

(9)对所述的染柱(4)进行抽吸染液,即对所述的筒子(5)进行染色;接着,打开三号管道上的三号阀门(10)进行放液,使染液流入所述的蓄液池(6);启动所述的抽料栗(7),使抽吸的染液再回抽入所述的染料池(3)。 (9) the dye column (4) for pumping dye, i.e. of the bobbin (5) staining; Next, open a valve III (10) in the III pipeline tapping the dye said liquid flowing into the reservoir (6); Li activating the pumping material (7), and then the suction of the dye into the dye cell Withdrawing (3).

[0072]该方法步骤中,I)松筒,将纱络成定重为0.9kg;密度为0.37g/cm3的松式筒子;2)装笼,将松过筒的松式筒子装置到染柱4上(注:把筒子竖着装到可旋转的染柱4上),并用螺丝拧紧,确保密封性完好;3 )配染液,选用溶解度高、染料直接性低、三原色或拼色染料反应性一致、反应性强、耐碱性优良的冷堆活性染料配置染液,其中,黄:2g/L,红:45g/L,深蓝:30g/L,40Be,硅酸钠100 ml/L,38Be,烧碱40 ml/L; 4)抽吸染色,关闭全部阀门,打开一号阀门7,启动真空栗2对真空罐I抽真空,当真空罐I达到3kg负压值,关闭一号阀门7,打开二号阀门9,对染柱4进行抽吸染液,即对筒子5进行染色,接着,打开三号阀门10进行放液,约I分钟后关闭三号阀门10,打开四号阀门11,使染液流入蓄液池6,同时打开五号阀门12,并启动抽料栗7,使抽吸的染液再回抽入染料池3,接着再关闭二号阀 [0072] In this process step, I) soft package, the yarn into a fixed weight of 0.9kg envelope; density of 0.37g / cm3 tensionless cheese; cheese slack means 2) caged, the loose tube through to the dye column 4 (Note: the cheese vertically mounted on the transfection post rotatable 4), and screwed to ensure sealing integrity; 3) with a dye, a high selection solubility, dyes direct low, the three primary colors or mixed colors dye reaction consistency, high reactivity, alkali resistance, excellent cold stack configuration reactive dye liquor, wherein yellow: 2g / L, red: 45g / L, blue: 30g / L, 40Be, sodium 100 ml / L, 38Be, caustic soda 40 ml / L; 4) suction staining, all of the valves closed, the valve 7 is opened One, two pairs of start vacuo Li I evacuating the vacuum tank, vacuum canister I reaches 3kg negative pressure, the valve 7 closed One , the valve 9 is opened II, column 4 of the dye liquor is sucked, i.e. 5 to cheese dyeing, and then, the valve 10 is opened for the tapping III, III valve closed for about 10 minutes after I opened fourth valve 11 the dye flows into the reservoir 6, while the valve 12 is opened on the 5th, Li and start pumping feeder 7, and then the suction of the dye into the dye reservoir Withdrawing 3, followed by closing the valve on the 2nd 9,打开一号阀门8,再次启动真空栗2,如此循环20分钟;5)卸笼,把筒子从染柱4上卸下来;6)包覆筒子,用薄膜将抽吸过的筒子5进行严密的包覆;7)冷堆,为了使燃料固着平衡,在常温下,将包覆后的筒子堆置12小时;8)后处理,为了将未固着的浮色去除,先去掉薄膜,然后进行冷水洗、温水洗、酸洗、皂洗、温水洗、上油。 9, the 1st valve 8 is opened, the vacuum Li 2 started again, so the cycle 20 minutes; 5) unloading cage, detached from the cheese dyeing column 4; 6) cheese coated with a film of the suction through the bobbin 5 tight coating; 7) cooled reactors, fixed to the fuel balance, at room temperature, stacking the coated cheese after 12 h; 8) after treatment, in order to unfixed floating color removal, to remove the film, and then cold water, warm water, acid, soap, warm water, oil.

[0073] 其中,其中,8)后处理中使用正反循环栗,栗力95%、频率50HZ、压差lkg。 [0073] wherein, wherein, after 8) treatment using reverse circulation Li, Li force of 95%, frequency 50HZ, pressure lkg.

[0074]如图4所示,经过本发明方法加工出的筒子纱,呈现上下一半深紫色、一半浅紫色的段染效果,回倒成筒后,会出现深紫色与浅紫色有规律的组合效果。 [0074] As shown, the method of the present invention through the processed cheese 4, showing the upper and lower half purple, light purple half section transfection efficiency, the rewind into the cartridge, there will be a regular light purple and purple combination effect.

Claims (9)

  1. 1.一种筒子纱半浸染抽吸段染方法,利用筒子纱半浸染抽吸段染装置进行,其特征在于,包含以下步骤: 1)松筒; 2)装笼:把至少一个筒子(5)安装在筒子纱半浸染抽吸段染装置的染柱(4)上; 3)配染液:按冷堆染料的配制工艺配置染液,并装入所述的筒子纱半浸染抽吸段染装置的染料池(3),所述的染料池(3)里染液的高度至少与所述的筒子(5)上纱线的下边缘接触,但不能高于筒子(5)上纱线的上边缘; 4)抽吸段染:利用所述的筒子纱半浸染抽吸段染装置进行至少一次的抽吸段染循环; 5)卸笼; 6)包覆筒子; 7)冷堆; 8)后处理; 其中,所述筒子纱半浸染抽吸段染装置由抽真空系统、抽吸系统、循环系统三部分组成,所述抽真空系统包括真空罐(I)以及相配套的抽真空的真空栗(2),抽吸系统包括染料池(3)和固定在池内并用于套接筒子(5)的染柱(4),循环系统包括蓄液池 A cheese-segment suction half dip dyeing method, using half the cheese dip dyeing apparatus the suction section, characterized in that it comprises the following steps: 1) soft package; 2) caged: the at least one bobbin (5 ) mounted on the post transfection half cheese dip dyeing suction apparatus section (4); 3) with dye: dye is formulated in a cold batch process configuration dye, and loaded half of the cheese dip suction section dyeing dye reservoir apparatus (3), the dye reservoir (3) at least in height dye with said bobbin (5) in contact with the lower edge of the yarn, but not above the bobbin (5) on the yarn upper edge; 4) suction section transfection: using the yarn bobbin half section of a suction dip dyeing apparatus at least one pumping cycle of dyeing; 5) cage unloading; 6) coated cheese; 7) cooled reactor; 8) after treatment; wherein the half cheese dip dyeing apparatus by the suction section vacuum system, suction system, circulatory system consists of three parts, the vacuum system includes a vacuum tank (I) and supporting the vacuum vacuum chestnut (2), the suction system comprising a dye column (4) dye reservoir (3) and fixing tanks and socket for the cartridge (5), the circulation system including the reservoir (6)以及设在所述的蓄液池(6)下端的抽料栗(7);其中,所述的真空罐(I)中上部通过一号管道与所述的染柱(4) 一端相连,所述的真空罐(I)的下部通过二号管道与所述的蓄液池(6)相连,所述的蓄液池(6)通过所述的抽料栗(7)和三号管道与所述的染料池(3)连接。 (6) and a lower end disposed in said liquid reservoir (6) Li pumping feeder (7); wherein said vacuum tank (I) by the upper duct and the transfection of One column (4) end connected to a lower portion of the vacuum tank (I) is connected via a conduit II with said liquid reservoir (6), said liquid reservoir (6) through said suction chestnut material (7) and III with said dye reservoir pipe (3) is connected.
  2. 2.根据权利要求1所述的筒子纱半浸染抽吸段染方法,其特征在于:所述的一号管道上设有二号阀门(9),所述的二号管道上设有三号阀门(10)。 2. A cheese according to claim 1 half section suction dip dyeing method, comprising: a valve provided on the 2nd (9) on said conduit on the 1st, the 3rd valve provided on the conduit on the 2nd (10).
  3. 3.根据权利要求2述的筒子纱半浸染抽吸段染方法,其特征在于:所述的二号管道上还设有四号阀门(11)。 According to claim 2 of the packages described in claim suction section half dip dyeing method, characterized by: further provided with fourth valve (11) on said conduit II.
  4. 4.根据权利要求1或2或3所述的筒子纱半浸染抽吸段染方法,其特征在于:所述的真空罐(I)与所述的真空栗(2)连接的管道上设有一号阀门(8),所述的抽料栗(7)与所述的蓄液池(6)之间设有五号阀门(12)。 The cheese of claim 1 or 2 or 3 section suction half dip dyeing method as claimed in claim, wherein: the pipe is provided with a vacuum tank (I) according to the vacuum Li (2) is connected to the No. valve (8), said pumping material Li (7) is provided with fifth valve (12) between said liquid reservoir (6).
  5. 5.根据权利要求1所述的筒子纱半浸染抽吸段染方法,其特征在于:所述的真空罐(I)上还设有空接管道,空接管道上设有六号阀门(13)。 The cheese according to claim 1 half section suction dip dyeing method characterized in that: said vacuum tank (I) is also provided to empty the pipe, with the 6th track to take over air valve (13 ).
  6. 6.根据权利要求1所述的筒子纱半浸染抽吸段染方法,其特征在于:所述的染柱(4)竖直或水平安装,且所述的染柱(4)与一号管道的连接处增设有旋转装置(14),使所述的染柱(4)可实现不同角度的浸染。 6. A cheese according to claim 1 half section suction dip dyeing method, characterized in that: said dye column (4) mounted vertically or horizontally, and said dye column (4) and the pipe One the additional rotary connection means (14), so that said dye column (4) may be implemented at different angles of dip.
  7. 7.根据权利要求6所述的筒子纱半浸染抽吸段染方法,其特征在于:所述的染柱(4)的上下端均设有防漏装置。 7. A cheese according to claim 6, said suction space dyed yarn half dip method, wherein: the upper and lower ends transfected column (4) are provided with the leakage preventing means.
  8. 8.根据权利要求2所述的筒子纱半浸染抽吸段染方法,其特征在于:所述步骤4)所述的抽吸段染具体为:启动所述的真空栗(2)对所述的真空罐(I)抽真空,根据段染工艺使所述的真空罐(I)内达到一定负压值;后打开一号管道上的二号阀门(9)对所述的染柱(4)进行抽吸染液,即对所述的筒子(5)进行染色;接着,打开二号管道上的三号阀门(10)进行放液,使染液流入所述的蓄液池(6);启动所述的抽料栗(7),使抽吸的染液再回抽入所述的染料池(3)0 Cheese according to claim 2, wherein said suction section half dip dyeing method, wherein: the suction section of said specific dye in said step 4): the activation of the vacuum Li (2) the the vacuum tank (I) is evacuated, the negative pressure reaches a certain value in accordance with the vacuum tank (I) of the process of dyeing; II open the valve (9) on the dye pipe One column (4 ) suction dye, i.e. of the bobbin (5) staining; Next, open a valve III (10) in the liquid discharge pipes II, so that flow into the reservoir of the dye (6) ; Li activating the pumping material (7), and then the suction of the dye into the dye cell Withdrawing (3) 0
  9. 9.根据权利要求4所述的筒子纱半浸染抽吸段染方法,其特征在于:该方法步骤中:I)松筒,将原料坯纱络成定重为0.9kg-lkg、密度为0.37 g/cm3-0.4g/cm3的松式筒子;2)装笼,将松过筒的松式筒子装置到染柱上,并用螺丝拧紧,确保密封性完好;3)配染液,按冷堆染料的配制工艺配置染液;4)抽吸染色,关闭全部阀门,打开一号阀门,启动真空栗对真空罐抽真空,当真空罐达到3kg-4kg负压值,关闭一号阀门,打开二号阀门,对染柱进行抽吸染液,即对筒子进行染色,接着,打开三号阀门进行放液,I分钟后关闭三号阀门,打开四号阀门,使染液流入蓄液池,同时打开五号阀门,并启动抽料栗,使抽吸的染液再回抽入染料池;5)卸笼,把筒子从染柱上卸下来;6)包覆筒子,用薄膜将抽吸过的筒子进行严密的包覆堆置;7)冷堆,为了使染料固着平衡,在常温下,将包覆后的筒子堆 Cheese according to claim 4, wherein the suction section half dip dyeing method characterized in that: the method step: the I) the loose tube, the feed yarn envelope blank into a fixed weight of 0.9kg-lkg, a density of 0.37 g / cm3-0.4g / cm3 tensionless cheese; cheese slack means 2) caged, the loose tube through to the dye column and screwed, ensure sealing integrity; 3) with a dye, by cooled reactor dyes dye formulation process configuration; 4) suction staining, all of the valves closed, the valve is opened One, Li vacuo to start evacuating the vacuum tank, vacuum canister reaches 3kg-4kg negative pressure value, the valve closing One, two open No. valve, dyebath for dyeing a suction column, i.e., staining of the cheese, then open valves tapping III, III valve closing minutes after I opened fourth valve, to keep the solution flow into the reservoir, while valve V is opened, and start pumping feeder Li, and then the suction of the dye into the dye reservoir Withdrawing; 5) unloading the cage, the dyed cheese detached from the column; 6) cheese coated with a film through the suction the cheese is coated closely stacked; 7) cooled reactors, in order to fix the dye balance, at room temperature, the cheese coating stack after 置8小时-24小时;8)后处理,为了将未固着的浮色去除,先去掉薄膜,然后进行冷水洗、温水洗、酸洗、皂洗、温水洗、上油。 8 is set to 24 hours; 8) After treatment, in order to unfixed floating color removal, to remove the film, and then cold water, warm water, acid, soap, warm water, oil.
CN 201210252588 2012-07-20 2012-07-20 One kind of cheese half dip dyeing apparatus and method of pumping segment CN103510314B (en)

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US4543676A (en) * 1982-08-25 1985-10-01 Fritz Karrer Method of liquid treatment of textile fiber material
US4702014A (en) * 1984-06-25 1987-10-27 Fritz Karrer Method of and an apparatus for drying fibrous material
US4928338A (en) * 1986-03-15 1990-05-29 Mtm Obermaier Gmbh & Co. Kg Process for the wet treatment of textile material
CN101705592A (en) * 2009-10-19 2010-05-12 江苏联发纺织股份有限公司 Loose type yarn beam salt-free cold-stacking dyeing processing technique
CN102277698A (en) * 2011-07-14 2011-12-14 福建锦丰印染有限公司 Polyester yarn dyeing new technology becomes empty

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US4003880A (en) * 1975-05-19 1977-01-18 Monsanto Company Fabric dye stripping, separation and recovery of polyester

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4543676A (en) * 1982-08-25 1985-10-01 Fritz Karrer Method of liquid treatment of textile fiber material
US4702014A (en) * 1984-06-25 1987-10-27 Fritz Karrer Method of and an apparatus for drying fibrous material
US4928338A (en) * 1986-03-15 1990-05-29 Mtm Obermaier Gmbh & Co. Kg Process for the wet treatment of textile material
CN101705592A (en) * 2009-10-19 2010-05-12 江苏联发纺织股份有限公司 Loose type yarn beam salt-free cold-stacking dyeing processing technique
CN102277698A (en) * 2011-07-14 2011-12-14 福建锦丰印染有限公司 Polyester yarn dyeing new technology becomes empty

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