CN103509965A - Process for smelting aluminum-iron bronze - Google Patents
Process for smelting aluminum-iron bronze Download PDFInfo
- Publication number
- CN103509965A CN103509965A CN201310106653.3A CN201310106653A CN103509965A CN 103509965 A CN103509965 A CN 103509965A CN 201310106653 A CN201310106653 A CN 201310106653A CN 103509965 A CN103509965 A CN 103509965A
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- CN
- China
- Prior art keywords
- alloy
- content
- frequency furnace
- aluminum
- production
- Prior art date
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- 238000000034 method Methods 0.000 title abstract description 7
- 229910000906 Bronze Inorganic materials 0.000 title abstract description 5
- 239000010974 bronze Substances 0.000 title abstract description 5
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 title abstract description 5
- 238000003723 Smelting Methods 0.000 title abstract description 3
- CYUOWZRAOZFACA-UHFFFAOYSA-N aluminum iron Chemical compound [Al].[Fe] CYUOWZRAOZFACA-UHFFFAOYSA-N 0.000 title abstract 4
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 16
- 239000000956 alloy Substances 0.000 claims abstract description 16
- 229910018084 Al-Fe Inorganic materials 0.000 claims abstract description 8
- 229910018192 Al—Fe Inorganic materials 0.000 claims abstract description 8
- 238000001035 drying Methods 0.000 claims abstract description 5
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 4
- 238000003756 stirring Methods 0.000 claims abstract description 4
- 238000002844 melting Methods 0.000 claims description 7
- 230000008018 melting Effects 0.000 claims description 7
- 238000005516 engineering process Methods 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 4
- 238000004064 recycling Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 6
- 239000000203 mixture Substances 0.000 abstract description 3
- 230000001680 brushing effect Effects 0.000 abstract description 2
- 238000003825 pressing Methods 0.000 abstract 2
- 238000005096 rolling process Methods 0.000 abstract 2
- 239000003610 charcoal Substances 0.000 abstract 1
- 230000018044 dehydration Effects 0.000 abstract 1
- 239000000843 powder Substances 0.000 abstract 1
- 238000007670 refining Methods 0.000 abstract 1
- 239000011592 zinc chloride Substances 0.000 abstract 1
- 235000005074 zinc chloride Nutrition 0.000 abstract 1
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 abstract 1
- 239000010949 copper Substances 0.000 description 7
- 230000007797 corrosion Effects 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 4
- 238000005266 casting Methods 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 229910000881 Cu alloy Inorganic materials 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910001208 Crucible steel Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910002056 binary alloy Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007499 fusion processing Methods 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
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- Manufacture And Refinement Of Metals (AREA)
Abstract
The invention discloses a process for smelting aluminum-iron bronze so as to solve the problem of rolling fracture during the production of aluminum-iron bronze at present. The process is characterized by comprising the following steps: brushing black charcoal powder on and preheating and drying an intermediate-frequency furnace before use, then adding Cu and scrap returns into the intermediate-frequency furnace at the same time to ensure that the temperature of Cu reaches 1150-1200 DEG C, pressing a preheated Al-Fe intermediate alloy into the Cu solution, stirring, and adding the preheated Al-Fe intermediate alloy so as to ensure that the Al content in the alloy is 8.5-9.2% and the Fe content is 3-4%; pressing ZnCl2 into the mixture by using a bell jar to perform dehydration, gas removal and refining. The process not only can be used for solving the problem of rolling fracture during the production of the aluminum-iron bronze, but also is simple and feasible in process flow and can directly guide production.
Description
Technical field
The present invention relates to casting field, especially a kind of melting technology of ampco.
Background technology
The binary alloy of Cu and Al and wherein add again the multicomponent alloy of Fe, Mn or Ni to be called xantal.Xantal is the alloy that 20 beginnings of the century just began one's study, grows up, and still, because it has high corrosion resisting property and intensity and the toughness that can compare favourably with steel, thereby has obtained development rapidly, has become now application utmost point copper alloy widely.
Xantal has the performance of many excellences, and such as 1. high mechanical property, xantal not only intensity is high, and plasticity is the more than 2 times of tinbronze, quite even higher with cast steel; 2. good chemical stability, more corrosion-resistant, and especially corrosion fatigue strength is high, is difficult for corrosion cracking.Also can replace stainless steel to want valve parts; 3. compactness is high, is usually used in casting the important valve parts of working under high pressure.4. xantal cost is lower than tinbronze, and density is also little.
The situation that occurs roll extrusion fracture when the current ampco condition of production and processing, assembling, and more, the product quality of the product defects of ampco class material foundry goods was difficult to guarantee in the past.
Summary of the invention
The situation of the roll extrusion fracture occurring when solving the production of aluminum current iron bronze, the invention provides a kind of melting technology of ampco, not only can address the above problem, and simple possible, reliability is high.
The melting technology of described a kind of ampco, it is characterized in that: before intermediate frequency furnace uses, brush after black stump chalk pre-heating drying, Cu, foundry returns are packed in intermediate frequency furnace simultaneously, make Cu temperature reach 1150 ~ 1200 ℃, add preheating Al-Fe master alloy to be pressed in Cu liquid, stir, while adding preheating Al-Fe master alloy, guarantee that in alloy, Al content is 8.5% ~ 9.2%; Fe content is 3% ~ 4%; Recycling bell jar is pressed into ZnCl
2dehydration refinery by de-gassing.
The invention has the beneficial effects as follows: the situation of the roll extrusion fracture occurring during the production that not only can solve ampco, and technical process simple possible, can directly instruct production.
Embodiment
In order accurately to control casting composition, the whole process of using direct-reading spectrometer to carry out fusion process is controlled, real-time both analysis, and the chemical composition of adjustment aluminium alloy, accurately controls the Al content in alloy.
Adopt intermediate frequency furnace to carry out molten alloy liquid, new crucible is with front necessary through strict baking.The smelting furnace that other copper alloys are crossed in melting generally must not be used, and in the time of must using, will after prepurging, can use.Melting instrument can use after should brushing zinc oxide or black lead powder coating pre-heating drying before using.
Before using, brushes after black stump chalk pre-heating drying by intermediate frequency furnace, Cu, foundry returns are packed in intermediate frequency furnace simultaneously, make Cu temperature reach 1180 ℃, add preheating Al-Fe master alloy to be pressed in Cu liquid, stir, while adding preheating Al-Fe master alloy, guarantee that in alloy, Al content is 9%; Fe content is 3.5%; Recycling bell jar is pressed into ZnCl
2dehydration refinery by de-gassing.
Claims (1)
1. the melting technology of an ampco, it is characterized in that: before intermediate frequency furnace uses, brush after black stump chalk pre-heating drying, Cu, foundry returns are packed in intermediate frequency furnace simultaneously, make Cu temperature reach 1150 ~ 1200 ℃, add preheating Al-Fe master alloy to be pressed in Cu liquid, stir, while adding preheating Al-Fe master alloy, guarantee that in alloy, Al content is 8.5% ~ 9.2%; Fe content is 3% ~ 4%; Recycling bell jar is pressed into ZnCl
2dehydration refinery by de-gassing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310106653.3A CN103509965A (en) | 2013-03-29 | 2013-03-29 | Process for smelting aluminum-iron bronze |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310106653.3A CN103509965A (en) | 2013-03-29 | 2013-03-29 | Process for smelting aluminum-iron bronze |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103509965A true CN103509965A (en) | 2014-01-15 |
Family
ID=49893392
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310106653.3A Withdrawn CN103509965A (en) | 2013-03-29 | 2013-03-29 | Process for smelting aluminum-iron bronze |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103509965A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104368781A (en) * | 2014-08-29 | 2015-02-25 | 宿松恒达电气配件有限公司 | High-pressure flange centrifugal casting technology |
| CN104785744A (en) * | 2015-04-11 | 2015-07-22 | 中山市鸿程科研技术服务有限公司 | A High Pressure Flange Centrifugal Casting Process |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1936049A (en) * | 2006-05-12 | 2007-03-28 | 阳西县电梯配件有限公司 | Aluminium brone casting and its preparing method |
| RU2359052C1 (en) * | 2008-02-01 | 2009-06-20 | Юлия Алексеевна Щепочкина | Albronze |
| RU2392340C1 (en) * | 2009-07-16 | 2010-06-20 | Юлия Алексеевна Щепочкина | Aluminium bronze |
| CN101967579A (en) * | 2010-09-14 | 2011-02-09 | 苏州有色金属研究院有限公司 | New Ti-contained multielement aluminium bronze alloy material |
-
2013
- 2013-03-29 CN CN201310106653.3A patent/CN103509965A/en not_active Withdrawn
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1936049A (en) * | 2006-05-12 | 2007-03-28 | 阳西县电梯配件有限公司 | Aluminium brone casting and its preparing method |
| RU2359052C1 (en) * | 2008-02-01 | 2009-06-20 | Юлия Алексеевна Щепочкина | Albronze |
| RU2392340C1 (en) * | 2009-07-16 | 2010-06-20 | Юлия Алексеевна Щепочкина | Aluminium bronze |
| CN101967579A (en) * | 2010-09-14 | 2011-02-09 | 苏州有色金属研究院有限公司 | New Ti-contained multielement aluminium bronze alloy material |
Non-Patent Citations (1)
| Title |
|---|
| 刘培兴等: "《铜与铜合金加工手册》", 31 August 2008 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104368781A (en) * | 2014-08-29 | 2015-02-25 | 宿松恒达电气配件有限公司 | High-pressure flange centrifugal casting technology |
| CN104785744A (en) * | 2015-04-11 | 2015-07-22 | 中山市鸿程科研技术服务有限公司 | A High Pressure Flange Centrifugal Casting Process |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C04 | Withdrawal of patent application after publication (patent law 2001) | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20140115 |