CN103507410B - Corrugated paper box printing machine production management system - Google Patents
Corrugated paper box printing machine production management system Download PDFInfo
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- CN103507410B CN103507410B CN201310424313.5A CN201310424313A CN103507410B CN 103507410 B CN103507410 B CN 103507410B CN 201310424313 A CN201310424313 A CN 201310424313A CN 103507410 B CN103507410 B CN 103507410B
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Abstract
The present invention is on common corrugated paper box printing machine, installs a set of homemade production management and control system additional, comprising: photo-sensor, Rotating speed measring sensor, PLC, photoelectric testing sensor, Rotating speed measring sensor are connected with PLC; PLC is connected with PC controller, and PC controller is also connected with ERP server and display unit connects. This management system is provided with photo-sensor, Rotating speed measring sensor on the printer, in real time the work situation of printing press can be detected by sensor, the real-time operational data of point-device printing press can be obtained, thus calculate the speed of a motor vehicle of printing press, enter the parameter such as Zhang Sudu, setup time, for manager provides effective data in real time, it is convenient to manager and the production of printing press is effectively managed; Operator also understand the work situation of operated printing press by display unit simultaneously, and convenient operation personnel carry out technological improvement, it is to increase working efficiency.
Description
Technical field
The present invention relates to printer field, particularly relate to a kind of management system produced for corrugated paper box printing machine.
Background technology
Corrugated paper box printing machine is routine, the common machines of a kind of printing word and image, modern printing press generally by locing up, inking, impression, Shu Zhideng mechanism form. Its principle of work is: the writings and image that first will print makes resin or rubber crowned plate, it is contained on the roller of printing press, then it is coated on forme by the inking wheel of printing press and has the place of writings and image, directly it is transferred on cardboard again, thus copies the printed matter identical with forme.
In the process of press printing corrugated cardboard, often criticize order all to need to be adjusted by equipment before producing, only when cardboard enters Zhang Sudu, exceed the minimum speed of a motor vehicle of printing press, and continue for some time, just can assert that this order is formally produced to start, from a upper order be accomplished to next order formally produce this period and become setup time. Mostly the setup time of current printing press is to be undertaken by the mode of manual time-keeping, very inaccurate, production management personnel also are difficult to obtain accurate statistic data and the correct production capacity of every platform printing press, once go wrong, also it is difficult to the production status to every platform printing press assess, or actually plant issue operator's technical ability problem, cause puzzlement to production management.
Equally for the operator of printing press, owing to printing press not showing accordingly, producers are also difficult to understand every platform printing press integral production situation, a lot of data in production process are all obtained by the mode of manual time-keeping, complicate statistics, are so also unfavorable for the raising of production efficiency and the in-depth of internal pair production management.
Summary of the invention
The shortcoming of prior art in view of the above, the corrugated paper box printing machine production management system that it is an object of the invention to provide a kind of producers of being convenient to management, can effectively improve production efficiency.
For achieving the above object and other relevant objects, the present invention is on common corrugated paper box printing machine, install a set of homemade production management and control system additional, comprising: photo-sensor, described photo-sensor is fixed on printing press cardboard ingress, and for detecting, printing press cardboard enters a signal to described photo-sensor; Rotating speed measring sensor, described Rotating speed measring sensor is for detecting the rotating speed of printing press CD-ROM drive motor; PLC, described photoelectric testing sensor, Rotating speed measring sensor are connected with described PLC; PC controller, described PLC is connected with described PC controller, and described PC controller is also connected with the ERP server storing order information; Display unit, described display unit is connected with described PC controller; Described PLC can calculate printing press cardboard according to the feedback signal of photo-sensor, Rotating speed measring sensor and enter Zhang Sudu and carry out data corresponding with described PC controller, and described PC controller is used for described ERP server and carries out data corresponding and calculating.
Preferably, described Rotating speed measring sensor is one close to sensor, and the described side being fixed on described CD-ROM drive motor close to sensor, described CD-ROM drive motor is responded to iron sheet.
Preferably, described Rotating speed measring sensor is one close to sensor, the described side being fixed on described CD-ROM drive motor close to sensor, and described CD-ROM drive motor is provided with induction iron sheet.
Preferably, described display unit is a LED display board.
Preferably, described LED display board is fixed on above printing press.
Preferably, described PLC is also connected with a position transducer, and described position transducer is for detecting whether printing press machine platform puts in place.
Preferably, being provided with base for the moment in described PLC is the timing register of 0.1ms.
Preferably, described PC controller is the industrial computer that a band touches screen, and described PC controller is fixing on the printer.
As mentioned above, the corrugated paper box printing machine production management system of the present invention has following useful effect: this management system is provided with photo-sensor, Rotating speed measring sensor on the printer, in real time the work situation of printing press can be detected by sensor, so just can obtain the real-time operational data of point-device printing press, thus the speed of a motor vehicle of printing press can be calculated, enter the parameter such as Zhang Sudu, setup time, effective data in real time can be provided for manager, be convenient to manager and the production of printing press is effectively managed; Operator also understand the work situation of operated printing press by display unit simultaneously, and convenient operation personnel carry out technological improvement, it is to increase working efficiency. And whole repacking, with low cost, only more than ten thousand yuan, can be generalized to completely on all cardboard box printing machines of the industry.
Accompanying drawing explanation
Fig. 1 is the sensor scheme of installation of the embodiment of the present invention.
Fig. 2 is the system chart of the embodiment of the present invention.
Element numbers explanation
1 printing press
2 CD-ROM drive motors
3 photo-sensors
4 proximity switches
5PC controller
6PLC controller
7ERP server
8LED display panel
Embodiment
By particular specific embodiment, embodiments of the present invention being described below, person skilled in the art scholar can be understood other advantages and effect of the present invention easily by content disclosed in the present specification.
Refer to Fig. 1,2. Notice, structure that this specification sheets institute accompanying drawing illustrates, ratio, size etc., all only content in order to coordinate specification sheets to disclose, understand for person skilled in the art scholar and read, and be not used to limit the enforceable qualifications of the present invention, therefore do not have an essential meaning in technology, the adjustment of the modification of any structure, the change of proportionlity or size, not affecting under effect that the present invention can produce and the object that can reach, all should still drop on disclosed technology contents and obtain in the scope that can contain. Simultaneously, this specification sheets is quoted as " on ", D score, "left", "right", " centre " and " one " etc. term, also only for ease of understanding of describing, and it is not used to limit the enforceable scope of the present invention, the change of its relative relation or adjustment, under changing technology contents without essence, when being also considered as the enforceable category of the present invention.
As shown in Figure 1, 2, the present invention provides a kind of corrugated paper box printing machine production management system, this system comprises a photo-sensor 3, photo-sensor 3 is fixed on the cardboard ingress of printing press 1, photo-sensor 3 enters a signal for detection printing press cardboard, so just can determine the number of press printing cardboard. Printing press 1 is also provided with a Rotating speed measring sensor, it may also be useful to Rotating speed measring sensor is used for detecting the rotating speed of CD-ROM drive motor 2 on printing press 1. As a kind of preferred embodiment, Rotating speed measring sensor can select proximity switch 4, proximity switch 4 is fixed on the side of CD-ROM drive motor 2, the rotating shaft of CD-ROM drive motor 2 is provided with an induction iron sheet, CD-ROM drive motor 2 often rotates once, proximity switch 4 just can sense induction iron sheet once, and sends feedback signal.
Photo-sensor 3, proximity switch 4 are all connected with a PLC 6, are provided with a timing register in PLC 6, and as a kind of optimal way, the time base of timing register is 0.1ms, can effectively improve the accuracy of timing like this. PLC can calculate the rotating speed of CD-ROM drive motor according to the timed interval of proximity switch 4 two feedback signals. Can calculate, by the feedback signal of photo-sensor 3, the time difference that two, front and back cardboard enters, so can draw cardboard enter Zhang Sudu. After a upper order completes, by PLC detect cardboard enter Zhang Sudu, when cardboard enter Zhang Sudu exceed printing press regulation the minimum speed of a motor vehicle and when continuing for some time, namely assert printing press to adjust this order can formally produce, preparation work terminates, so just can accurately calculate this setup time of printing press. PLC 6 is also connected with a position transducer, and this position transducer is for detecting whether printing press machine platform puts in place.
PLC 6 is connected with PC controller 5, and PLC 6 and PC controller 5 can carry out data corresponding. PC controller 5 is also connected with the ERP server 7 of printing house, and ERP server 7 internal memory contains order information, and PC controller 5 and ERP server 7 can also carry out data exchange. PC controller 5 can select band to touch the industrial computer of screen and be fixed on printing press 1, and such convenient operation personnel operate. Printing press machine platform position, rotating speed, paper feeding speed, a speed information such as information, machine platform working order can be sent to that PC controller 5, PC controller 5 can enter Zhang Sudu according to order information and cardboard, cardboard enters extensometer and calculates the information such as the performance of order, non-performance by PLC 6. Order completion data write back database, for form Program Generating form, make manager have one to understand clearly work situation, the working efficiency of every platform printing press.
PC controller 5 is also connected with a display unit, it is contemplated that to the production environment in workshop, and display unit 8 can select the LED display board 8 of giant-screen, and LED display board 8 is fixed on the top of printing press 1, like this can convenient operation personnel viewing. The information that PLC 6 sends can be shown by PC controller 5 by LED display board 8, the instant speed of a motor vehicle of main information, this pen residue number, this setup time of display, produce total number this day, this day total shutdown period, this day point production capacity, this etc. per day setup time parameter, such operator just understand the work situation of operated printing press by LED display board 8.
This corrugated paper box printing machine management system is provided with photo-sensor, Rotating speed measring sensor on the printer, in real time the work situation of printing press can be detected by sensor, so just can obtain the real-time operational data of point-device printing press, thus the speed of a motor vehicle of printing press can be calculated, enter the parameter such as Zhang Sudu, setup time, manager can be made to have one to understand very clearly work situation, the working efficiency of every platform printing press, effective data in real time can be provided for manager, be convenient to manager and carry out managing to the production of printing press and add up; Operator also understand the work situation of operated printing press by display unit simultaneously, and convenient operation personnel carry out technological improvement, it is to increase working efficiency. So, the present invention effectively overcomes various shortcoming of the prior art and tool high industrial utilization.
Above-described embodiment is the principle of illustrative the present invention and effect thereof only, but not for limiting the present invention. Above-described embodiment all under the spirit not running counter to the present invention and category, can be modified or change by any person skilled in the art scholar. Therefore, in art, tool usually intellectual, not departing under disclosed spirit and technological thought all the equivalence modifications completed or change, must be contained by the claim of the present invention such as.
Claims (7)
1. a corrugated paper box printing machine production management system, it is characterised in that, comprising:
Photo-sensor, described photo-sensor is fixed on printing press cardboard ingress, and for detecting, printing press cardboard enters a signal to described photo-sensor;
Rotating speed measring sensor, described Rotating speed measring sensor is for detecting the rotating speed of printing press CD-ROM drive motor;
PLC, described photo-sensor, Rotating speed measring sensor are connected with described PLC;
PC controller, described PLC is connected with described PC controller, and described PC controller is also connected with the ERP server storing order information;
Display unit, described display unit is connected with described PC controller;
Described PLC can calculate printing press cardboard according to the feedback signal of photo-sensor, Rotating speed measring sensor and enter Zhang Sudu and carry out data corresponding with described PC controller, described PC controller is used for described ERP server and carries out data corresponding and calculating, and shows calculation result by described display unit.
2. corrugated paper box printing machine production management system according to claim 1, it is characterized in that: described Rotating speed measring sensor is one close to sensor, the described side being fixed on described CD-ROM drive motor close to sensor, described CD-ROM drive motor is provided with induction iron sheet.
3. corrugated paper box printing machine production management system according to claim 1, it is characterised in that: described display unit is a LED display board.
4. corrugated paper box printing machine production management system according to claim 3, it is characterised in that: described LED display board is fixed on above printing press.
5. corrugated paper box printing machine production management system according to claim 1, it is characterised in that: described PLC is also connected with a position transducer, and described position transducer is for detecting whether printing press machine platform puts in place.
6. corrugated paper box printing machine production management system according to claim 1, it is characterised in that: being provided with base for the moment in described PLC is the timing register of 0.1ms.
7. corrugated paper box printing machine production management system according to claim 1, it is characterised in that: described PC controller is the industrial computer that a band touches screen, and described PC controller is fixing on the printer.
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| CN201310424313.5A CN103507410B (en) | 2013-09-17 | 2013-09-17 | Corrugated paper box printing machine production management system |
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| CN201310424313.5A CN103507410B (en) | 2013-09-17 | 2013-09-17 | Corrugated paper box printing machine production management system |
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| CN103507410A CN103507410A (en) | 2014-01-15 |
| CN103507410B true CN103507410B (en) | 2016-06-01 |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104309301B (en) * | 2014-07-01 | 2016-05-25 | 杭州中粮包装有限公司 | Printing machine start-stop control system and control method thereof |
| CN107478652B (en) * | 2017-07-31 | 2020-06-16 | 达成包装制品（苏州）有限公司 | Intelligent metering method for residual raw paper rolls of corrugated board production line |
| CN107618261A (en) * | 2017-11-24 | 2018-01-23 | 广东惠利普路桥信息工程有限公司 | A kind of production management system |
| CN108248214A (en) * | 2017-12-27 | 2018-07-06 | 天津滨海环球印务有限公司 | A kind of OEE measuring systems of printing enterprise |
| CN112034805B (en) * | 2020-09-09 | 2022-08-19 | 深圳市华智慧蓝科技有限公司 | Intelligent printing production management system for corrugated case |
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| US5988067A (en) * | 1997-12-26 | 1999-11-23 | Komori Corporation | Method and apparatus for controlling ink film thickness |
| CN201084001Y (en) * | 2007-09-19 | 2008-07-09 | 上海解放传媒印刷有限公司 | Journalism printing production data real time collection system |
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| CN203567353U (en) * | 2013-09-17 | 2014-04-30 | 达成包装制品（苏州）有限公司 | Production management system of corrugated carton printing machine |
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| DE102006027092A1 (en) * | 2006-06-10 | 2007-12-13 | Man Roland Druckmaschinen Ag | Method for recording operating data on machines used in the printing industry, in particular on printing machines |
| FR2910375B1 (en) * | 2006-12-26 | 2009-10-30 | Goss Int Montataire Sa | PRINTING PRESS OFFSET ADJUSTING THE CUTTING REGISTER AND CORRESPONDING METHOD. |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US5988067A (en) * | 1997-12-26 | 1999-11-23 | Komori Corporation | Method and apparatus for controlling ink film thickness |
| CN201084001Y (en) * | 2007-09-19 | 2008-07-09 | 上海解放传媒印刷有限公司 | Journalism printing production data real time collection system |
| CN101713994A (en) * | 2009-12-03 | 2010-05-26 | 陕西北人印刷机械有限责任公司 | Information management system for on-line production of printing machine and method thereof |
| CN203567353U (en) * | 2013-09-17 | 2014-04-30 | 达成包装制品（苏州）有限公司 | Production management system of corrugated carton printing machine |
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Effective date of registration: 20190313 Address after: 300308 North of Weiliu Road, Airport Economic Zone, Dongli District, Tianjin Patentee after: Tianjin Dan Sheng Packing Co., Ltd. Address before: 215000 No. 88 Wendu Road, Wangting Town, Xiangcheng District, Suzhou City, Jiangsu Province Patentee before: Tat Seng Packaging (Suzhou) Co., Ltd. |
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