CN103500984B - Circuit of miniature residual current circuit breaker - Google Patents

Circuit of miniature residual current circuit breaker Download PDF

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CN103500984B
CN103500984B CN201310463693.3A CN201310463693A CN103500984B CN 103500984 B CN103500984 B CN 103500984B CN 201310463693 A CN201310463693 A CN 201310463693A CN 103500984 B CN103500984 B CN 103500984B
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circuit
residual current
current detection
resistance
control unit
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CN103500984A (en
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余存泰
赵东杰
彭昆明
黎永胜
李其利
杨晓红
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Great Wall Electrical Appliance Group Zhejiang Technology Co ltd
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CNC Electric Group Co Ltd
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Abstract

本发明涉及一种小型剩余电流断路器电路,包括:电源电路,其特征在于,所述小型剩余电流断路器电路还包括:剩余电流信号调理电路;剩余电流检测控制单元;剩余电流检测控制单元所需电路;剩余电流试验电路;脱扣电路;其中,所述的剩余电流信号调理电路、剩余电流检测控制单元、剩余电流检测控制单元所需电路、剩余电流试验电路、脱扣电路依次相连。本发明提供的小型剩余电流断路器电路,降低降压电阻的温升,提高了产品的可靠性;提高无外接稳压电路时产品抗脉冲群的能力低、易导致误脱扣的现象,整个电路设计简单、抗EMC性能强和可靠性高,更加符合小型剩余电流断路器的实际需求。

The present invention relates to a small residual current circuit breaker circuit, including: a power supply circuit, characterized in that the small residual current circuit breaker circuit also includes: a residual current signal conditioning circuit; a residual current detection control unit; The required circuit; the residual current test circuit; the tripping circuit; wherein, the residual current signal conditioning circuit, the residual current detection control unit, the circuit required by the residual current detection control unit, the residual current test circuit, and the tripping circuit are connected in sequence. The small residual current circuit breaker circuit provided by the present invention reduces the temperature rise of the drop-down resistor and improves the reliability of the product; it improves the phenomenon that the product has low anti-pulse group ability and easily leads to false tripping when there is no external voltage stabilizing circuit. The circuit design is simple, the anti-EMC performance is strong and the reliability is high, and it is more in line with the actual demand of the small residual current circuit breaker.

Description

小型剩余电流断路器电路Small residual current circuit breaker circuit

技术领域technical field

本发明涉及断路器电路领域,更具体地说,涉及一种小型剩余电流断路器电路。The invention relates to the field of circuit breaker circuits, and more specifically relates to a small residual current circuit breaker circuit.

背景技术Background technique

目前在小型剩余电流断路器的电源电路中普遍采用全波整流和电阻降压的形式,由于全波整流电路其直流输出电压约等于交流输入电压的0.9倍;同时为配合剩余电流检测单元的工作电流和产品结构体积的要求,电阻降压电路无法采用大功率、大阻值的降压电阻,普遍的方法是采用两个电阻串联的方法降低温升,以致降压电阻在正常工作时温升比较高,从而降低整个电路工作的可靠性;同时由于无外接稳压电路,而只采用剩余电流检测控制单元内部的稳压电路,导致产品抗脉冲群干扰的能力差,易产生误脱扣现象。At present, full-wave rectification and resistance step-down are commonly used in the power supply circuit of small residual current circuit breakers. Because the DC output voltage of the full-wave rectification circuit is about 0.9 times the AC input voltage; at the same time, in order to cooperate with the residual current detection unit. Due to the requirements of current and product structure volume, the resistance step-down circuit cannot use a high-power, large-value drop-down resistor. The common method is to use two resistors in series to reduce the temperature rise, so that the temperature rise of the drop-down resistor during normal operation Relatively high, thereby reducing the reliability of the entire circuit; at the same time, because there is no external voltage stabilizing circuit, but only the internal voltage stabilizing circuit of the residual current detection control unit is used, resulting in poor anti-burst interference of the product, and prone to false tripping .

发明内容Contents of the invention

本发明要解决的技术问题在于,针对现有技术的上述产品抗脉冲群干扰的能力差,易产生误脱扣现象和电源电路中降压电阻温升高的缺陷,提供一种小型剩余电流断路器电路,至少包括:电源电路;剩余电流信号调理电路;剩余电流检测控制单元;剩余电流检测控制单元所需电路;剩余电流试验电路;脱扣电路;其中,所述的剩余电流信号调理电路、剩余电流检测控制单元、剩余电流检测控制单元所需电路、剩余电流试验电路、脱扣电路依次相连。The technical problem to be solved by the present invention is to provide a small residual current circuit breaker for the above-mentioned products in the prior art, which have poor anti-burst interference ability, are prone to false tripping phenomenon and the temperature rise of the drop-down resistor in the power supply circuit. The device circuit at least includes: a power supply circuit; a residual current signal conditioning circuit; a residual current detection control unit; a circuit required by the residual current detection control unit; a residual current test circuit; a tripping circuit; wherein, the residual current signal conditioning circuit, The residual current detection control unit, the circuit required by the residual current detection control unit, the residual current test circuit, and the tripping circuit are connected in sequence.

在本发明所述的小型剩余电流断路器电路中,所述剩余电流信号调理电路由电阻R3、R4、R5,电容C2、C6、C8、C9和二极管D4组成;电阻R3、R4、R5串联连接,电容C6、C8、C9串联连接,电容C2串联连接在电阻R4和电阻R5之间,二极管D4与电阻R3并联连接。In the small residual current circuit breaker circuit of the present invention, the residual current signal conditioning circuit is composed of resistors R3, R4, R5, capacitors C2, C6, C8, C9 and diode D4; resistors R3, R4, R5 are connected in series , capacitors C6, C8, and C9 are connected in series, capacitor C2 is connected in series between resistor R4 and resistor R5, and diode D4 is connected in parallel with resistor R3.

在本发明所述的小型剩余电流断路器电路中,所述电源电路由浪涌抑制电路、半波整流电路、电阻降压电路、外接稳压电路、滤波电路和脱扣器组成;其中所述的浪涌抑制电路由压敏电阻MYR1构成,半波整流电路由二极管D1构成,电阻降压电路由电阻R2构成,外接稳压电路由稳压二极管D2构成,滤波电路由电容C1构成,脱扣器由脱扣器Trip组成。In the small residual current circuit breaker circuit of the present invention, the power supply circuit is composed of a surge suppression circuit, a half-wave rectification circuit, a resistance step-down circuit, an external voltage stabilizing circuit, a filter circuit and a release; wherein the The surge suppression circuit is composed of varistor MYR1, the half-wave rectification circuit is composed of diode D1, the resistance step-down circuit is composed of resistor R2, the external voltage stabilizing circuit is composed of Zener diode D2, and the filter circuit is composed of capacitor C1. The device is composed of the trip unit Trip.

在本发明所述的小型剩余电流断路器电路中,所述剩余电流检测控制单元由剩余电流检测集成电路U1组成。In the small residual current circuit breaker circuit of the present invention, the residual current detection control unit is composed of a residual current detection integrated circuit U1.

在本发明所述的小型剩余电流断路器电路中,所述剩余电流试验电路由电阻R1组成。In the small residual current circuit breaker circuit of the present invention, the residual current test circuit is composed of a resistor R1.

在本发明所述的小型剩余电流断路器电路中,所述脱扣电路由可控硅D3,电阻R6和电容C5、C7组成。In the small residual current circuit breaker circuit of the present invention, the tripping circuit is composed of a thyristor D3, a resistor R6 and capacitors C5 and C7.

在本发明所述的小型剩余电流断路器电路中,所述剩余电流检测集成电路U1指的是VG54123。In the small residual current circuit breaker circuit of the present invention, the residual current detection integrated circuit U1 refers to VG54123.

在本发明所述的小型剩余电流断路器电路中,所述剩余电流检测控制单元所需电路由电容C3、C4组成;电容C3与所述的剩余电流检测集成电路U1的引脚6连接;电容C4与所述的剩余电流检测集成电路U1的引脚4、引脚5连接。In the small residual current circuit breaker circuit of the present invention, the circuit required by the residual current detection control unit is composed of capacitors C3 and C4; the capacitor C3 is connected to the pin 6 of the residual current detection integrated circuit U1; the capacitor C4 is connected with pin 4 and pin 5 of the residual current detection integrated circuit U1.

在本发明所述的小型剩余电流断路器电路中,其特征在于,所述剩余电流检测集成电路U1的引脚1、引脚2之间接有电容C2;所述的剩余电流检测集成电路U1的引脚3、引脚8之间接有电容C1。In the small residual current circuit breaker circuit of the present invention, it is characterized in that a capacitor C2 is connected between pin 1 and pin 2 of the residual current detection integrated circuit U1; A capacitor C1 is connected between pin 3 and pin 8.

实施本发明的小型剩余电流断路器电路,具有以下有益效果:降低电源电路中降压电阻的温升,提高了产品的可靠性;避免无外接稳压电路时产品抗脉冲群的能力低、易导致误脱扣的现象,整个电路设计简单、抗EMC性能强和可靠性高,更加符合小型剩余电流断路器的实际需求。Implementing the small residual current circuit breaker circuit of the present invention has the following beneficial effects: the temperature rise of the voltage-dropping resistor in the power supply circuit is reduced, and the reliability of the product is improved; The phenomenon of false tripping is caused, the whole circuit design is simple, the anti-EMC performance is strong and the reliability is high, which is more in line with the actual needs of small residual current circuit breakers.

附图说明Description of drawings

下面将结合附图及实施例对本发明作进一步说明,附图中:The present invention will be further described below in conjunction with accompanying drawing and embodiment, in the accompanying drawing:

图1是现有技术小型剩余电流断路器电源电路原理图;Fig. 1 is a schematic diagram of a power supply circuit of a small residual current circuit breaker in the prior art;

图2是本发明小型剩余电流断路器电路原理图。Fig. 2 is a circuit schematic diagram of the small residual current circuit breaker of the present invention.

具体实施方式detailed description

请参阅图1,图1是现有技术小型剩余电流断路器电源电路原理图。如图1所示,现有技术中普遍采用全波整流和电阻降压的形式,其缺陷是:降压电阻在正常工作时温升比较高,从而降低整个电路工作的可靠性;由于无外接稳压电路,而只采用剩余电流检测控制单元内部的稳压电路,导致产品抗脉冲群干扰的能力差,易产生误脱扣现象。Please refer to Fig. 1, Fig. 1 is a schematic diagram of a power supply circuit of a small residual current circuit breaker in the prior art. As shown in Figure 1, full-wave rectification and resistance step-down are generally used in the prior art, and its disadvantages are: the temperature rise of the step-down resistor is relatively high during normal operation, thereby reducing the reliability of the entire circuit; since there is no external Voltage stabilization circuit, but only use the voltage stabilization circuit inside the residual current detection control unit, resulting in poor ability of the product to resist pulse group interference, and prone to false tripping.

请参阅图2,图2是本发明小型剩余电流断路器电路原理图。如图2所示,一种小型剩余电流断路器电路,包括:电源电路,还包括:剩余电流信号调理电路;剩余电流检测控制单元;剩余电流检测控制单元所需电路;剩余电流试验电路;脱扣电路;其中,所述的剩余电流信号调理电路、剩余电流检测控制单元、剩余电流检测控制单元所需电路、剩余电流试验电路、脱扣电路依次相连。Please refer to Fig. 2, Fig. 2 is a circuit schematic diagram of a small residual current circuit breaker of the present invention. As shown in Figure 2, a small residual current circuit breaker circuit includes: a power supply circuit, and also includes: a residual current signal conditioning circuit; a residual current detection control unit; a circuit required by the residual current detection control unit; a residual current test circuit; A buckle circuit; wherein, the residual current signal conditioning circuit, the residual current detection control unit, the circuit required by the residual current detection control unit, the residual current test circuit, and the tripping circuit are connected in sequence.

优选地,所述剩余电流信号调理电路由电阻R3、R4、R5,电容C2、C6、C8、C9和二极管D4组成;电阻R3、R4、R5串联连接,电容C6、C8、C9串联连接,电容C2串联连接在电阻R4和电阻R5之间,二极管D4与电阻R3并联连接。Preferably, the residual current signal conditioning circuit is composed of resistors R3, R4, R5, capacitors C2, C6, C8, C9 and diode D4; resistors R3, R4, R5 are connected in series, capacitors C6, C8, C9 are connected in series, capacitors C2 is connected in series between resistor R4 and resistor R5, and diode D4 is connected in parallel with resistor R3.

优选地,所述电源电路由浪涌抑制电路、半波整流电路、电阻降压电路、外接稳压电路、滤波电路和脱扣器组成;其中所述的浪涌抑制电路由压敏电阻MYR1构成,半波整流电路由二极管D1构成,电阻降压电路由电阻R2构成,外接稳压电路由稳压二极管D2构成,滤波电路由电容C1构成,脱扣器由脱扣器Trip组成。Preferably, the power supply circuit is composed of a surge suppression circuit, a half-wave rectification circuit, a resistor step-down circuit, an external voltage stabilizing circuit, a filter circuit and a release; wherein the surge suppression circuit is composed of a piezoresistor MYR1 , The half-wave rectifier circuit is composed of diode D1, the resistance step-down circuit is composed of resistor R2, the external voltage stabilizing circuit is composed of Zener diode D2, the filter circuit is composed of capacitor C1, and the trip unit is composed of trip unit Trip.

优选地,所述剩余电流检测控制单元由剩余电流检测集成电路U1组成。Preferably, the residual current detection control unit is composed of a residual current detection integrated circuit U1.

优选地,所述剩余电流试验电路由电阻R1组成。Preferably, the residual current test circuit is composed of a resistor R1.

优选地,所述的小型剩余电流断路器电路中,所述脱扣电路由可控硅D3,电阻R6和电容C5、C7组成。Preferably, in the small residual current circuit breaker circuit, the tripping circuit is composed of a thyristor D3, a resistor R6 and capacitors C5 and C7.

优选地,所述的小型剩余电流断路器电路,所述剩余电流检测集成电路U1指的是VG54123。Preferably, in the small residual current circuit breaker circuit, the residual current detection integrated circuit U1 refers to VG54123.

优选地,所述剩余电流检测控制单元电路由电容C3、C4组成;电容C3与所述的剩余电流检测集成电路U1的引脚6连接;电容C4与所述的剩余电流检测集成电路U1的引脚4、引脚5连接。Preferably, the residual current detection control unit circuit is composed of capacitors C3 and C4; the capacitor C3 is connected to the pin 6 of the residual current detection integrated circuit U1; the capacitor C4 is connected to the pin 6 of the residual current detection integrated circuit U1 Pin 4 and pin 5 are connected.

优选地,所述剩余电流检测集成电路U1的引脚1、引脚2之间接有电容C2;所述的剩余电流检测集成电路U1的引脚3、引脚8之间接有电容C1。Preferably, a capacitor C2 is connected between pin 1 and pin 2 of the residual current detection integrated circuit U1; a capacitor C1 is connected between pin 3 and pin 8 of the residual current detection integrated circuit U1.

本发明的独特之处在于半波整流的形式,同时采用外接稳压电路。The uniqueness of the present invention lies in the form of half-wave rectification and the use of an external voltage stabilizing circuit at the same time.

本发明通过以上原理图的设计,其有益效果是:一、本发明小型剩余电流断路器的电源电路中的整流电路采用半波整流的形式,其直流输出电压约等于交流输入电压的0.45倍,使整个电阻降压电路的输入电压比目前常用小型剩余电流断路器电源电路中的降压电路降低约一半,所以不需要采用大功率、大阻值的降压电阻,也不需要两个电阻串联的方法来降低电阻发热产生的温升,不但简化电路的设计,而且大大降低降压电阻的温升,提高了产品的可靠性;二、采用外接稳压电路大大提高无外接稳压电路时,产品抗脉冲群的能力低,易导致误脱扣的现象;三、整个电路设计简单、抗EMC性能强和可靠性高,更加符合小型剩余电流断路器的实际需求。Through the design of the above schematic diagram, the present invention has the beneficial effects as follows: 1. The rectifier circuit in the power supply circuit of the small residual current circuit breaker of the present invention adopts the form of half-wave rectification, and its DC output voltage is approximately equal to 0.45 times of the AC input voltage, The input voltage of the entire resistor step-down circuit is reduced by about half compared with the step-down circuit in the power supply circuit of a small residual current circuit breaker commonly used at present, so there is no need to use a high-power, large-value drop-down resistor, and no need to connect two resistors in series The method to reduce the temperature rise caused by resistance heating not only simplifies the design of the circuit, but also greatly reduces the temperature rise of the drop-down resistor and improves the reliability of the product; 2. The use of an external voltage regulator circuit greatly improves the temperature without an external voltage regulator circuit. The ability of the product to resist bursts is low, which can easily lead to false tripping; 3. The whole circuit design is simple, with strong anti-EMC performance and high reliability, which is more in line with the actual needs of small residual current circuit breakers.

本发明是根据特定实施例进行描述的,但本领域的技术人员应明白在不脱离本发明范围时,可进行各种变化和等同替换。此外,为适应本发明技术的特定场合,可对本发明进行诸多修改而不脱离其保护范围。因此,本发明并不限于在此公开的特定实施例,而包括所有落入到权利要求保护范围的实施例。The present invention has been described based on specific embodiments, but those skilled in the art will understand that various changes and equivalent substitutions can be made without departing from the scope of the present invention. In addition, in order to adapt to the specific occasion of the technology of the present invention, many modifications can be made to the present invention without departing from its protection scope. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed herein, but include all embodiments falling within the scope of the appended claims.

Claims (7)

1. a circuit of miniature residual current circuit breaker, including: power circuit, it is characterised in that institute State circuit of miniature residual current circuit breaker also to include:
Residual current signal conditioning circuit;
Residual current detection control unit;
Circuit needed for residual current detection control unit;
Residual current hookup;
Trip circuit;
Wherein, described residual current signal conditioning circuit, residual current detection control unit, residue Needed for current detecting control unit, circuit, residual current hookup, trip circuit are sequentially connected;
Described residual current signal conditioning circuit by resistance R3, R4, R5, electric capacity C2, C6, C8, C9 and diode D4 composition;Resistance R3, R4, R5 are connected in series, electric capacity C6, C8, C9 is connected in series, and electric capacity C2 is connected in series between resistance R4 and resistance R5, diode D4 is connected in parallel with resistance R3;
Described power circuit by surge restraint circuit, half-wave rectifying circuit, resistance reduction voltage circuit, External mu balanced circuit, filter circuit and electrical apparatus release composition;Wherein said surge restraint circuit Being made up of piezo-resistance MYR1, half-wave rectifying circuit is made up of diode D1, and resistance is depressured Electricity routing resistance R2 is constituted, and external mu balanced circuit is made up of Zener diode D2, filtered electrical Routing capacitance C1 is constituted, and electrical apparatus release is made up of electrical apparatus release Trip.
Circuit of miniature residual current circuit breaker the most according to claim 1, it is characterised in that institute State residual current detection control unit to be made up of residual current detection integrated circuit U1.
Circuit of miniature residual current circuit breaker the most according to claim 1, it is characterised in that institute State residual current hookup to be made up of resistance R1.
Circuit of miniature residual current circuit breaker the most according to claim 1, it is characterised in that institute State trip circuit to be made up of controllable silicon D3, resistance R6 and electric capacity C5, C7.
Circuit of miniature residual current circuit breaker the most according to claim 2, it is characterised in that institute State residual current detection integrated circuit U1 and refer to VG54123.
Circuit of miniature residual current circuit breaker the most according to claim 5, it is characterised in that institute State electricity routing capacitance C3, C4 composition needed for residual current detection control unit;Electric capacity C3 and institute The pin 6 of the residual current detection integrated circuit U1 stated connects;Electric capacity C4 and described residue The pin 4 of current detection IC U1, pin 5 connect.
Circuit of miniature residual current circuit breaker the most according to claim 5, it is characterised in that It is connected to electric capacity C2 between the pin 1 of described residual current detection integrated circuit U1, pin 2; It is connected to electric capacity C1 between the described pin 3 of residual current detection integrated circuit U1, pin 8.
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Publication number Priority date Publication date Assignee Title
WO2016008978A1 (en) * 2014-07-16 2016-01-21 Eaton Industries (Austria) Gmbh Device to reduce residual current
CN104577979A (en) * 2015-01-28 2015-04-29 长城电器集团有限公司 Novel residual current circuit-breaker circuit
CN104577978A (en) * 2015-01-28 2015-04-29 长城电器集团有限公司 Time-delayed residual current circuit-breaker circuit
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CN101478099A (en) * 2008-01-04 2009-07-08 创奇科技有限公司 Neutral grounding fault creepage protecting plug
CN202940564U (en) * 2012-11-05 2013-05-15 厦门盈瑞丰电子科技有限公司 Three-phase leakage circuit breaker
CN103500983A (en) * 2013-09-30 2014-01-08 长城电器集团有限公司 Circuit of miniature electric leakage circuit breaker
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