CN103500611A - High-tensile-strength signal transmission drum cable - Google Patents
High-tensile-strength signal transmission drum cable Download PDFInfo
- Publication number
- CN103500611A CN103500611A CN201310375000.5A CN201310375000A CN103500611A CN 103500611 A CN103500611 A CN 103500611A CN 201310375000 A CN201310375000 A CN 201310375000A CN 103500611 A CN103500611 A CN 103500611A
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- cable
- cores
- signal transmission
- high tensile
- drum cable
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- 230000008054 signal transmission Effects 0.000 title claims abstract description 17
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229920000728 polyester Polymers 0.000 claims abstract description 8
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 6
- 239000010935 stainless steel Substances 0.000 claims abstract description 4
- 239000004020 conductor Substances 0.000 claims description 15
- 230000004888 barrier function Effects 0.000 claims description 9
- 238000009954 braiding Methods 0.000 claims description 6
- 239000003063 flame retardant Substances 0.000 claims description 5
- 229920003023 plastic Polymers 0.000 claims description 5
- 229910001209 Low-carbon steel Inorganic materials 0.000 claims description 4
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 4
- 244000025254 Cannabis sativa Species 0.000 claims description 3
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 claims description 3
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 claims description 3
- 150000008363 butyronitriles Chemical class 0.000 claims description 3
- 235000009120 camo Nutrition 0.000 claims description 3
- 235000005607 chanvre indien Nutrition 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 230000008029 eradication Effects 0.000 claims description 3
- 239000011487 hemp Substances 0.000 claims description 3
- 238000009413 insulation Methods 0.000 abstract description 6
- 229910000831 Steel Inorganic materials 0.000 abstract description 3
- 239000010959 steel Substances 0.000 abstract description 3
- 239000002253 acid Substances 0.000 abstract description 2
- 230000032683 aging Effects 0.000 abstract description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract 2
- 230000003014 reinforcing effect Effects 0.000 abstract 2
- 238000009941 weaving Methods 0.000 abstract 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical group N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 abstract 1
- 239000003513 alkali Substances 0.000 abstract 1
- 238000007599 discharging Methods 0.000 abstract 1
- 229910052742 iron Inorganic materials 0.000 abstract 1
- 239000003921 oil Substances 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000004575 stone Substances 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 238000002679 ablation Methods 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- -1 butyronitrile compound Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003137 locomotive effect Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
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Abstract
The invention discloses a high-tensile-strength signal transmission drum cable. The high-tensile-strength signal transmission drum cable comprises cable cores which are formed by stranding a plurality of insulation wire cores. Filing layers are arranged at gaps of the cable cores. A polyester tape is overlapped outside the cable cores in a lapping mode. A shielding layer is arranged outside the polyester tape in a lapping mode. An outer sheathe is arranged outside the shielding layer in a pressing wrapping mode. A stainless steel armor layer is woven on the outermost layer of the cable cores. A drainage line is arranged in the shielding layer in a flat dragging mode. The insulation wire cores are composed of reinforcing cores, tinned copper wire weaving layers and insulation layers, wherein the tinned copper wire weaving layers and the insulation layers are arranged outside the reinforcing cores in a pressing wrapping mode. The high-tensile-strength signal transmission drum cable has the advantages of resisting acid and alkali, oil, wear and aging, and being waterproof and long in service life, has the flame-retardant function, and can be widely applied to tensile and signal transmission control systems required by large bank cranes in ports, rail type cranes, iron and steel plant discharging cars and other heavy type haulage equipment.
Description
Technical field
The present invention designs the power cable field, refers in particular to a kind of high tensile signal transmission drum cable.
Background technology
At present, along with the raising of people's living standard and the quickening of Chinese society economic construction paces, high tensile signal transmission drum cable the be widely used tension that the large-scale bank crane in harbour, locomotive crane and steel plant's dummy car and other heavy haulage equipment etc. require, the control system of signal transmission.Particularity due to drum cable, current many hoisting equipment manufactory requires very strict for the signal system connecting line, must guarantee accuracy and the sensitivity that signal transmits, and there is very high anti-interference shielding properties, it is very large causing the inaccurate harm of transmission of instrument signal due to the interference of outer signals, so, for the noiseproof feature of reel tape cable, be that requirement is high.
The development of domestic high tensile signal transmission drum cable is started late, the technical merit of each producer is uneven, add more and more higher to the requirement of tension, signal transmission in recent years, cause many producers because technical force is limited, can not design, produce the high tensile signal transmission drum cable product that meets specification requirement.And there is following problem in production technology: 1, processing capacity is large, and production cost is high.2, be unfavorable for laying, managing, risk factor is large.3, be unfavorable for the assembling of finished product, the production cycle is long.4, volume is larger, the waste material.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of acid and alkali-resistance, waterproof, oil resistant, the high tensile signal transmission drum cable that wear-resisting, fire-retardant, ageing-resistant and the life-span is long.
A kind of high tensile signal transmission drum cable of the present invention, comprise cable core, and cable core is by stranded the forming of some eradication edge cores; Gap at cable core is provided with packed layer, the outer overlapping wrapped polyester belt of cable core, and the outer lapped shielding layer of polyester belt, screen extrudes oversheath outward, and cable core outermost layer braiding stainless steel armour is also put down and is dragged a drainage thread in screen; Described insulated wire cores is by conductor and be extruded in conductor outer tincopper fuse wire braided armor, insulating barrier and form.
Further improve, described conductor adopts galvanized mild steel silk reinforced layer and tincopper fuse wire braided armor combining structure.
Further improve, described packed layer is the rope made of hemp.
Further improve, described drainage thread is 0.5mm
2stranded tinned copper conductor.
Further improve, described screen is aluminium-plastic tape.
Further improve, described insulating barrier is extruded and is made by 105 degree highly-flexible type flame-proof polyvinyl chlorides again; Described oversheath is extruded and is made by 105 degree butyronitrile compounds.
Beneficial effect of the present invention is:
1, conductor of the present invention adopt the galvanized mild steel silk as reinforced layer and tincopper fuse wire braided armor the combining structure as conductor, greatly improved anti-high tensile and the corrosive nature of drum cable, guarantee that cable keeps excellent electric property in running simultaneously.
2, insulating barrier of the present invention adopts 105 ℃ of highly-flexible type flame-proof polyvinyl chlorides, guarantees that cable has excellent heatproof and soft bending property.Serviceability temperature reaches 105 ℃ simultaneously, with drum cable, compares, and temperature resistant grade is high, and rise appreciably useful life.
3, it is wrapped that screen of the present invention adopts aluminium-plastic tape; its inboard adds zinc-plated drainage thread; can effectively stop outside signal to disturb; play good shield effectiveness; the while aluminium-plastic tape can absorb a large amount of heat energy when high-temperature oxydation, and (melt temperature of aluminium is 660 ℃; ablation heat reaches 11670J/mol); and generation alchlor layer forms hot barrier; stop heat to internal delivery; slowed down the burning things which may cause a fire disaster impulsive force simultaneously; protected preferably the formation of the inorganic housing of insulating barrier, indirectly having played fire retardation and drainage thread can effective grounding.
4, oversheath of the present invention extrudes 105 ℃ of fire-retardant butyronitrile compound oversheaths, has improved fire-retardant, the oil resistant of cable, wear-resisting and softness.
5, the present invention adopts the braiding stainless steel wire as the sheath armour; not only play the effect of dual shield, greatly improved the anti-interference shielding properties of cable, but also greatly strengthen bending and the mechanical performance of cable; effectively protected the damage of oversheath, improved the useful life of cable simultaneously.
6, product of the present invention with short production cycle, output is high, production cost is low.Compare personnel with traditional processing technology and reduce 25%, the electricity charge reduce 30%, save protective cover material, packing material 30%, conserve space 25%.Volume is little, saves space, saves material and is beneficial to mounting and installation.Reduce to greatest extent the production cost of manufacturer, improved the cost performance of product, really reached efficient, energy-conservation purpose.
The accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Embodiment
As shown in Figure 1, a kind of high tensile signal transmission drum cable of the present invention, comprise cable core, and its cable core is by stranded the forming of some eradication edge cores; Be provided with packed layer 4 in the gap of cable core, the outer overlapping wrapped polyester belt 5 of cable core, the outer lapped shielding layer 7 of polyester belt 5, the outer oversheath 8 that extrudes of screen 7, cable core outermost layer braiding stainless steel armour 9 is also put down and is dragged a drainage thread 6 in screen 7; Described insulated wire cores is by conductor 1 and be extruded in conductor 1 outer tincopper fuse wire braided armor 2, insulating barrier 3 and form.
Conductor 1 described above adopts galvanized mild steel silk reinforced layer and tincopper fuse wire braided armor combining structure, and packed layer 4 is the rope made of hemp, and drainage thread 6 is 0.5mm
2stranded tinned copper conductor; Screen 7 is aluminium-plastic tape; Described insulating barrier 3 is extruded and is made by 105 ℃ of highly-flexible type flame-proof polyvinyl chlorides; Described oversheath 8 is extruded and is made by 105 ℃ of fire-retardant butyronitrile compounds.
Manufacturing process of the present invention is as follows:
1, stone dead wire, the buying multiply is twisted stone dead wire again.
2, tinned copper wire, zinc-plated again to Φ 0.15 mm copper wire by Φ 8.0 mm cathode copper bar wire drawings.
3, braiding, conductor adopts Φ 1.5mm stone dead wire to weave the combining structure of 16*5/0.15 mm tinned copper wire outward.
4, extrude insulation, adopt extrusion die to extrude, insulation thickness is 1.0mm.
5, stranding, the dextrad stranding, left-hand is wrapped, lift and fill and zinc-plated drainage thread, and wrapped plastic-aluminum is with shielding again simultaneously.
6, sheath adopts extrusion die to extrude, and guarantees roundness.
7, armouring: adopt the stainless steel wire braiding, steel wire diameter is 0.20mm.
The concrete application approach of the present invention is a lot, and the above is only the preferred embodiment of the present invention, should be understood that; for those skilled in the art; under the premise without departing from the principles of the invention, can also make some improvement, these improvement also should be considered as protection scope of the present invention.
Claims (7)
1. a high tensile signal transmission drum cable, comprise cable core, it is characterized in that, cable core is by stranded the forming of some eradication edge cores; Be provided with packed layer (4) in the gap of cable core, the outer overlapping wrapped polyester belt (5) of cable core, the outer lapped shielding layer of polyester belt (5) (7), the outer oversheath (8) that extrudes of screen (7), cable core outermost layer braiding stainless steel armour (9) is also put down and is dragged a drainage thread (6) in screen (7); Described insulated wire cores is by conductor (1) and be extruded in the outer tincopper fuse wire braided armor (2) of conductor (1), insulating barrier (3) forms.
2. high tensile signal transmission drum cable according to claim 1, is characterized in that: described conductor (1) employing galvanized mild steel silk reinforced layer and tincopper fuse wire braided armor combining structure.
3. high tensile signal according to claim 1 transmits drum cable, and it is characterized in that: described packed layer (4) is the rope made of hemp.
4. high tensile signal according to claim 1 transmits drum cable, and it is characterized in that: described drainage thread (6) is 0.5mm
2stranded tinned copper conductor.
5. high tensile signal according to claim 1 transmits drum cable, and it is characterized in that: described screen (7) is aluminium-plastic tape.
6. high tensile signal according to claim 1 transmits drum cable, and it is characterized in that: described insulating barrier (3) is extruded and made by 105 ℃ of highly-flexible type flame-proof polyvinyl chlorides.
7. high tensile signal according to claim 1 transmits drum cable, and it is characterized in that: described oversheath (8) is extruded and made by 105 ℃ of fire-retardant butyronitrile compounds.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310375000.5A CN103500611A (en) | 2013-08-26 | 2013-08-26 | High-tensile-strength signal transmission drum cable |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310375000.5A CN103500611A (en) | 2013-08-26 | 2013-08-26 | High-tensile-strength signal transmission drum cable |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103500611A true CN103500611A (en) | 2014-01-08 |
Family
ID=49865813
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310375000.5A Pending CN103500611A (en) | 2013-08-26 | 2013-08-26 | High-tensile-strength signal transmission drum cable |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103500611A (en) |
Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103854790A (en) * | 2014-02-23 | 2014-06-11 | 安徽华海特种电缆集团有限公司 | Distortion-resistant tensile festoon cable |
| CN103886937A (en) * | 2014-03-01 | 2014-06-25 | 安徽红旗电缆集团有限公司 | Insulating and armored current guiding cable for aviation |
| CN103886994A (en) * | 2014-03-06 | 2014-06-25 | 安徽华成电缆有限公司 | LSZH flame retardant environment-friendly flexible cable |
| CN103886968A (en) * | 2014-03-01 | 2014-06-25 | 安徽红旗电缆集团有限公司 | Chloroprene rubber sheath cable for motor |
| CN103903694A (en) * | 2014-03-03 | 2014-07-02 | 安徽华天电缆有限公司 | Cold-resistant flexible cable with nickel wire drainage wire |
| CN103915180A (en) * | 2014-03-19 | 2014-07-09 | 安徽华源电缆集团有限公司 | Multi-cable-core tension-resistant cable with reinforced cores |
| CN104835558A (en) * | 2015-03-27 | 2015-08-12 | 安徽华电线缆集团有限公司 | Coal cutter armored drainage cable |
| CN104851489A (en) * | 2014-02-17 | 2015-08-19 | 安徽德源电缆集团有限公司 | Multi-copper-conductor twisted copper-strip armored shielding cable |
| CN104867564A (en) * | 2014-02-26 | 2015-08-26 | 安徽江淮电缆集团有限公司 | Current-guiding cable with metal hose |
| CN104867542A (en) * | 2014-02-22 | 2015-08-26 | 安徽华联电缆集团有限公司 | Butyronitrile insulation shielded cable |
| CN105321600A (en) * | 2015-10-27 | 2016-02-10 | 合肥安奎思成套设备有限公司 | Tensile and pressure-proof mine self-cooling cable |
| CN105469862A (en) * | 2015-12-23 | 2016-04-06 | 江苏东峰电缆有限公司 | Super flexible control cable for robot |
| CN105810324A (en) * | 2016-05-03 | 2016-07-27 | 上海斯麟特种设备工程有限公司 | Metal sheathed cable for medical detection and therapeutic device |
| CN106960698A (en) * | 2017-04-10 | 2017-07-18 | 安徽凌宇电缆科技有限公司 | Harbour controls flexible cable with wear-resisting, corrosion-resistant, cold-resistant, waterproof drag chain |
| CN107945922A (en) * | 2017-10-13 | 2018-04-20 | 安徽庆华电缆有限公司 | A kind of natural butadiene acrylonitrile rubber sheath crane equipment connection flat cable of polyvinyl chloride insulation |
| CN109036655A (en) * | 2018-07-31 | 2018-12-18 | 山东华凌电缆有限公司 | A kind of oil resistant resist bending cable for robot arm |
| CN110504057A (en) * | 2019-06-18 | 2019-11-26 | 芜湖航天特种电缆厂股份有限公司 | High temperature resistant resist bending flat cable |
| CN112201388A (en) * | 2020-10-12 | 2021-01-08 | 安徽蒙特尔电缆集团有限公司 | Novel high tensile signal transmission reel cable |
| CN112397225A (en) * | 2020-11-17 | 2021-02-23 | 安徽鸿海电缆有限公司 | High tensile signal transmission reel cable |
| CN112562898A (en) * | 2020-11-27 | 2021-03-26 | 天悦科技创新服务(深圳)有限公司 | Millimeter wave cable assembly |
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| CN102360603A (en) * | 2011-11-04 | 2012-02-22 | 安徽新亚特电缆集团有限公司 | Special tensile dragging control cable and method for manufacturing same |
| CN102789833A (en) * | 2011-05-20 | 2012-11-21 | 扬州华城电缆有限公司 | 2kV voltage-resistant control cable |
| CN203503371U (en) * | 2013-08-26 | 2014-03-26 | 无锡市恒汇电缆有限公司 | High-tensile signal transmission drum cable |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101707071A (en) * | 2009-12-04 | 2010-05-12 | 江苏远洋东泽电缆股份有限公司 | Low-smoke halogen-free light intrinsically-safe instrument flexible cable for ocean engineering |
| CN102789833A (en) * | 2011-05-20 | 2012-11-21 | 扬州华城电缆有限公司 | 2kV voltage-resistant control cable |
| CN102360603A (en) * | 2011-11-04 | 2012-02-22 | 安徽新亚特电缆集团有限公司 | Special tensile dragging control cable and method for manufacturing same |
| CN203503371U (en) * | 2013-08-26 | 2014-03-26 | 无锡市恒汇电缆有限公司 | High-tensile signal transmission drum cable |
Cited By (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104851489A (en) * | 2014-02-17 | 2015-08-19 | 安徽德源电缆集团有限公司 | Multi-copper-conductor twisted copper-strip armored shielding cable |
| CN104867542A (en) * | 2014-02-22 | 2015-08-26 | 安徽华联电缆集团有限公司 | Butyronitrile insulation shielded cable |
| CN103854790B (en) * | 2014-02-23 | 2016-06-01 | 安徽华海特种电缆集团有限公司 | A kind of warp resistance tension is dragged and is made cable |
| CN103854790A (en) * | 2014-02-23 | 2014-06-11 | 安徽华海特种电缆集团有限公司 | Distortion-resistant tensile festoon cable |
| CN104867564A (en) * | 2014-02-26 | 2015-08-26 | 安徽江淮电缆集团有限公司 | Current-guiding cable with metal hose |
| CN103886937A (en) * | 2014-03-01 | 2014-06-25 | 安徽红旗电缆集团有限公司 | Insulating and armored current guiding cable for aviation |
| CN103886968A (en) * | 2014-03-01 | 2014-06-25 | 安徽红旗电缆集团有限公司 | Chloroprene rubber sheath cable for motor |
| CN103903694A (en) * | 2014-03-03 | 2014-07-02 | 安徽华天电缆有限公司 | Cold-resistant flexible cable with nickel wire drainage wire |
| CN103886994A (en) * | 2014-03-06 | 2014-06-25 | 安徽华成电缆有限公司 | LSZH flame retardant environment-friendly flexible cable |
| CN103915180A (en) * | 2014-03-19 | 2014-07-09 | 安徽华源电缆集团有限公司 | Multi-cable-core tension-resistant cable with reinforced cores |
| CN104835558A (en) * | 2015-03-27 | 2015-08-12 | 安徽华电线缆集团有限公司 | Coal cutter armored drainage cable |
| CN105321600A (en) * | 2015-10-27 | 2016-02-10 | 合肥安奎思成套设备有限公司 | Tensile and pressure-proof mine self-cooling cable |
| CN105469862A (en) * | 2015-12-23 | 2016-04-06 | 江苏东峰电缆有限公司 | Super flexible control cable for robot |
| CN105810324A (en) * | 2016-05-03 | 2016-07-27 | 上海斯麟特种设备工程有限公司 | Metal sheathed cable for medical detection and therapeutic device |
| CN106960698A (en) * | 2017-04-10 | 2017-07-18 | 安徽凌宇电缆科技有限公司 | Harbour controls flexible cable with wear-resisting, corrosion-resistant, cold-resistant, waterproof drag chain |
| CN107945922A (en) * | 2017-10-13 | 2018-04-20 | 安徽庆华电缆有限公司 | A kind of natural butadiene acrylonitrile rubber sheath crane equipment connection flat cable of polyvinyl chloride insulation |
| CN109036655A (en) * | 2018-07-31 | 2018-12-18 | 山东华凌电缆有限公司 | A kind of oil resistant resist bending cable for robot arm |
| CN110504057A (en) * | 2019-06-18 | 2019-11-26 | 芜湖航天特种电缆厂股份有限公司 | High temperature resistant resist bending flat cable |
| CN112201388A (en) * | 2020-10-12 | 2021-01-08 | 安徽蒙特尔电缆集团有限公司 | Novel high tensile signal transmission reel cable |
| CN112397225A (en) * | 2020-11-17 | 2021-02-23 | 安徽鸿海电缆有限公司 | High tensile signal transmission reel cable |
| CN112562898A (en) * | 2020-11-27 | 2021-03-26 | 天悦科技创新服务(深圳)有限公司 | Millimeter wave cable assembly |
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Application publication date: 20140108 |