CN103497734B - A kind of polish abrasive and preparation method thereof - Google Patents
A kind of polish abrasive and preparation method thereof Download PDFInfo
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- CN103497734B CN103497734B CN201310504754.6A CN201310504754A CN103497734B CN 103497734 B CN103497734 B CN 103497734B CN 201310504754 A CN201310504754 A CN 201310504754A CN 103497734 B CN103497734 B CN 103497734B
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Abstract
The invention discloses a kind of polish abrasive and preparation method thereof.The present invention, according to Weight computation, comprises ceramic rod powder 50-80 part, Suzhou soil 10-30 part, silicon powder 10-30 part and zirconium white 1-5 part.The present invention can reduce bright finished rate of wear; reduce the consumption of grinding medium; Mineral resources are saved; and the present invention adopts discarded industrial waste as raw material; not only reduce production cost; also there is active effect to environment protection, there is ideal economic benefit and social benefit.
Description
Technical field
The present invention relates to a kind of polish abrasive and preparation method thereof.
Background technology
Current vibropolish technology has been not limited to the simple functions that burr beats overlap, such as start more and more for the mirror process of workpiece surface, the grinding medium used by the existing vibropolish technology as mirror process generally uses stainless shot and stainless steel flying saucer.But stainless steel product, can with the pollution of water in process use procedure except price height, when using with polishing fluid together with, stainless steel product can bring the shortcomings such as generation peculiar smell of getting rusty due to soak time length simultaneously.Therefore how to research and develop that a rate of wear is low, with low cost, the abrasive material of mirror polish excellent result, become the problem that industry is urgently to be resolved hurrily.
Summary of the invention
The object of the invention is to, a kind of polish abrasive and preparation method thereof is provided.The present invention can as bright finished abrasive; not only can reduce bright finished rate of wear; reduce the consumption of grinding medium; Mineral resources are saved; and the present invention adopts discarded industrial waste as raw material; not only reduce production cost, also there is active effect to environment protection, there is ideal economic benefit and social benefit.
Technical scheme of the present invention: a kind of polish abrasive and preparation method thereof, according to Weight computation, comprises ceramic rod powder 50-80 part, Suzhou soil 10-30 part, silicon powder 10-30 part and zirconium white 1-5 part.
In above-mentioned polish abrasive, according to Weight computation, comprise ceramic rod powder 60-70 part, Suzhou soil 15-20 part, silicon powder 10-20 part and zirconium white 1-5 part.
In aforesaid polish abrasive, according to Weight computation, comprise 65 parts, ceramic rod powder, 18 parts, Suzhou soil, silicon powder 15 parts and zirconium white 2 parts.
The preparation method of aforesaid polish abrasive, specifically comprises the following steps;
A, described ceramic rod powder, Suzhou soil, silicon powder and zirconium white taken in proportion and fully mix, obtaining A material;
B, the superfine powder that A material is less than 1 micron through ball-milling technology one-tenth, obtain B material;
C, B is carried out press filt and mud refining, the pressure-controlling of described press filt is at 1.2MPa, and the pressure-controlling of described mud refining is at 0.08-0.1MPa; Obtain C material;
D, C material is put into lucifuge airtight package bag and carried out old, after old 24 hours, obtain D material;
E, D is expected extrusion moulding, and the pressure-controlling of extrusion moulding is at 10-12MPa, obtains E material;
F, again by E material send into temperature be fire 3 hours in the kiln of 1430 degree after obtain F material;
G, by F material in kiln cooling after kiln discharge, obtain finished product.
Compared with prior art, present invention employs brand-new component and proportion relation, the combination of this component and proportion relation is that applicant is through repetition test, relatively, screening, summary obtains, compared with existing bright finished abrasive material, the present invention can reduce rate of wear during polishing greatly, reduce the consumption of grinding medium, save Mineral resources, also there is active effect to environment protection, because ceramic rod powder of the present invention (containing aluminum oxide and silicon oxide) can adopt porcelain roller bar waste material to process, zirconium white of the present invention also can adopt commercial alumina, therefore the present invention can also be turned waste into wealth, meet national recycling economy, the relevant policies of energy-saving and emission-reduction.And owing to present invention reduces the rate of wear of abrasive substance, so without the need to adding abrasive continually in process of lapping, the working efficiency of polishing can be improved.As preferably, applicant also carries out further preferably the preparation method of this product, the component of the multi-step preferably obtained, multiparameter and this product and proportion relation are from multifactor synergy, effect of the present invention is made to obtain optimization, test according to applicant, rate of wear of the present invention≤0.1 ‰ (the lower 5 kilograms of material of testing conditions centrifugal polishing machine 174 revs/min of conditions add water 2500ml autogenous grinding 4h), Mohs' hardness reaches 8 grades, and volume density can reach 3.2g/cm
3.As can be seen from the test results, rate of wear of the present invention is very low, therefore can improve abrasive material utilization ratio, improves polishing efficiency, reduce use cost, have ideal economic benefit and social benefit.
Embodiment
Embodiment 1: a kind of polish abrasive, according to Weight computation, comprises 50 parts, ceramic rod powder, 30 parts, Suzhou soil, silicon powder 10 parts and zirconium white 5 parts.Wherein ceramic rod and Suzhou soil (i.e. the remaining type kaolin of medium-low temperature fluid alteration) are all the common industrial raw material of this area, can directly buy from the market.Zirconium white can adopt the industrial oxidation zirconium of zirconia content more than 99%, and industrial oxidation zirconium also can directly be buied from the market.
The preparation method of above-mentioned polish abrasive, specifically comprises the following steps;
A, described ceramic rod powder, Suzhou soil, silicon powder and zirconium white taken in proportion and fully mix, obtaining A material;
B, the superfine powder that A material is less than 1 micron through ball-milling technology one-tenth, obtain B material;
C, B is carried out press filt and mud refining, the pressure-controlling of described press filt is at 1.2MPa, and the pressure-controlling of described mud refining is at 0.08-0.1MPa; Obtain C material;
D, C material is put into lucifuge airtight package bag and carried out old, after old 24 hours, obtain D material;
E, D is expected extrusion moulding, and the pressure-controlling of extrusion moulding is at 10-12MPa, obtains E material;
F, again by E material send into temperature be fire 3 hours in the kiln of 1430 degree after obtain F material;
G, by F material in kiln cooling after kiln discharge, obtain finished product.
Embodiment 2: a kind of polish abrasive, according to Weight computation, comprises 65 parts, ceramic rod powder, 18 parts, Suzhou soil, silicon powder 15 parts and zirconium white 2 parts.
The preparation method of above-mentioned polish abrasive, specifically comprises the following steps;
A, described ceramic rod powder, Suzhou soil, silicon powder and zirconium white taken in proportion and fully mix, obtaining A material;
B, the superfine powder that A material is less than 1 micron through ball-milling technology one-tenth, obtain B material;
C, B is carried out press filt and mud refining, the pressure-controlling of described press filt is at 1.2MPa, and the pressure-controlling of described mud refining is at 0.08-0.1MPa; Obtain C material;
D, C material is put into lucifuge airtight package bag and carried out old, after old 24 hours, obtain D material;
E, D is expected extrusion moulding, and the pressure-controlling of extrusion moulding is at 10-12MPa, obtains E material;
F, again by E material send into temperature be fire 3 hours in the kiln of 1430 degree after obtain F material;
G, by F material in kiln cooling after kiln discharge, obtain finished product.
Claims (2)
1. a polish abrasive, is characterized in that: according to Weight computation, comprises ceramic rod powder 60-70 part, Suzhou soil 15-20 part, silicon powder 10-20 part and zirconium white 1-5 part;
The preparation method of above-mentioned polish abrasive, specifically comprises the following steps;
A, described ceramic rod powder, Suzhou soil, silicon powder and zirconium white taken in proportion and fully mix, obtaining A material;
B, the superfine powder that A material is less than 1 micron through ball-milling technology one-tenth, obtain B material;
C, B is carried out press filt and mud refining, the pressure-controlling of described press filt is at 1.2MPa, and the pressure-controlling of described mud refining is at 0.08-0.1MPa; Obtain C material;
D, C material is put into lucifuge airtight package bag and carried out old, after old 24 hours, obtain D material;
E, D is expected extrusion moulding, and the pressure-controlling of extrusion moulding is at 10-12MPa, obtains E material;
F, again by E material send into temperature be fire 3 hours in the kiln of 1430 degrees Celsius after obtain F material;
G, by F material in kiln cooling after kiln discharge, obtain finished product.
2. polish abrasive according to claim 1, is characterized in that: according to Weight computation, comprises 65 parts, ceramic rod powder, 18 parts, Suzhou soil, silicon powder 15 parts and zirconium white 2 parts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201310504754.6A CN103497734B (en) | 2013-10-23 | 2013-10-23 | A kind of polish abrasive and preparation method thereof |
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| CN201310504754.6A CN103497734B (en) | 2013-10-23 | 2013-10-23 | A kind of polish abrasive and preparation method thereof |
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| CN103497734A CN103497734A (en) | 2014-01-08 |
| CN103497734B true CN103497734B (en) | 2015-07-29 |
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| CN109111212B (en) * | 2018-08-31 | 2021-12-10 | 萍乡市金刚科技工业园有限公司 | Alumina wear-resistant ceramic ball and preparation method thereof |
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