CN103496187A - Garbage compressor - Google Patents

Garbage compressor Download PDF

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Publication number
CN103496187A
CN103496187A CN201310438231.6A CN201310438231A CN103496187A CN 103496187 A CN103496187 A CN 103496187A CN 201310438231 A CN201310438231 A CN 201310438231A CN 103496187 A CN103496187 A CN 103496187A
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China
Prior art keywords
scraper plate
oscillating deck
plate
hinged
oil cylinder
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Granted
Application number
CN201310438231.6A
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Chinese (zh)
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CN103496187B (en
Inventor
覃启华
黄县媛
罗文航
殷俊
廖向辉
梁挺新
孙玉文
李燕
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Guangxi Yuchai Special Purpose Automobile Co Ltd
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Guangxi Yuchai Special Purpose Automobile Co Ltd
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Priority to CN201310438231.6A priority Critical patent/CN103496187B/en
Publication of CN103496187A publication Critical patent/CN103496187A/en
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Publication of CN103496187B publication Critical patent/CN103496187B/en
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Abstract

The invention discloses a garbage compressor which comprises a machine body and a compressing mechanism installed in the machine body in a suspension mode. The machine body is provided with a garbage inlet, a garbage outlet and a gate mechanism. The compressing mechanism comprises a swinging plate, a first driving part, a baffle, a scraping plate, a second driving part, a push plate and a third driving part. The front end of the swinging plate is hinged to the inner wall of the upper end of the garbage outlet. The first driving part is arranged on the inner wall of the machine body and connected with the swinging plate to drive the swinging plate to swing around the front end. The upper end of the baffle is fixedly connected with the rear end of the swinging plate. The rear end of the scraping plate is hinged to the lower end of the baffle. The second driving part is arranged on the swinging plate and connected with the scraping plate to drive the front end of the scraping plate to rotate around the rear end of the scraping plate. The push plate is arranged below the swinging plate in a moving mode. The third driving part is arranged on the baffle and is connected with the push plate to drive the push plate to move. The garbage compressor can reduce the stroke of the driving parts and effectively solve the problems that secondary pollution occurs in a garbage compression process and a guide rail clamps garbage along with the guide rail.

Description

A kind of trash compactor
Technical field
The present invention relates to a kind of refuse treatment plant, particularly a kind of trash compactor.
Background technology
Current solid life refuse in city long distance transportation landfill, need be by the rubbish reduced volume, and trash compactor is capital equipment.Existing trash compactor mainly is divided into two kinds, and wherein a kind of is vertical pressing type, its material loading inconvenience, and have foul smell and raise outward, reentrainment of dust, produce secondary pollution; Another kind is horizontal pressing type, and impulse stroke is longer, and its guide rail easily carries rubbish secretly, the operation of equipment is brought to impact, and the cleaning maintenance is cumbersome.
Therefore still be necessary existing trash compactor is improved further.
Summary of the invention
The present invention, in order to overcome the prior art defect, has invented a kind of trash compactor, and its stroke is short, and effectively solves guide rail and carry secretly in rubbish and compression process and produce secondary pollution problems.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of trash compactor comprises:
Body, it is provided with garbage inlet and garbage outlet, and is provided with gate mechanism to open or close the gate of rubbish railway carriage;
Compressing mechanism, it is arranged in described body in the mode hung;
It is characterized in that: described compressing mechanism comprises:
Oscillating deck, its front end and described garbage outlet upper end inwall are hinged;
The first actuator, it is arranged on described body inwall and with described oscillating deck and is connected to drive oscillating deck to swing around front end;
Baffle plate, its upper end is fixedly connected with described oscillating deck rear end;
Scraper plate, its rear end and described baffle plate lower end are hinged;
The second actuator, it is arranged on described oscillating deck and is connected to drive with described scraper plate and scrapes front edge of board and rotate around the scraper plate rear end;
Push pedal, it is arranged at described oscillating deck below in a movable manner;
The 3rd actuator, it is arranged on described baffle plate and with described push pedal and is connected to drive push pedal to move.
Preferably, described the first actuator is oil cylinder, and its cylinder body tail end and described body garbage outlet side inwall top are hinged, and its piston rod head end and described oscillating deck rear end are hinged, and, when described piston rod stretches out fully, described oscillating deck still keeps top to the back-end to tilt.
Preferably, described the second actuator is oil cylinder, and its cylinder body tail end and described oscillating deck rear end are hinged, and its piston rod head end and described scraper plate rear end are hinged, and, when described piston rod stretches out fully, described scraper plate is parallel with described oscillating deck.
Preferably, described front edge of board upper surface and side formation " 7 " character form structure scraped.
Preferably, described scraper plate is a rear end crooked bending plate downwards, and its bending position is itself and hinged place, described baffle plate lower end.
Preferably, described the 3rd actuator is oil cylinder, and its cylinder body is fixedly installed on described baffle plate, and its piston rod head end is fixedly connected with described push pedal.
Preferably, described push pedal is tilted to the top of baffle plate place side.
Preferably, described organism soleplate is provided with the cavity of the shape accommodating rubbish similar to described scraper plate nose motion track.
Preferably, described gate mechanism comprises:
The gate oil cylinder bearing, it is fixedly mounted on the upper end of side, body garbage outlet place;
Gate oil cylinder, its cylinder body tail end is fixedly connected with the gate oil cylinder bearing;
Docking mechanism, it is connected with gate oil cylinder piston rod head end, and can dock with the gate of described rubbish railway carriage.
Preferably described oscillating deck tiltable is 30 °~70 °.
The present invention compared with prior art, has following beneficial effect:
1, trash compactor of the present invention drives by combined oil cylinder, and the oil cylinder stroke of whole compression process is shorter, avoids oil cylinder length apart from operation, its long service life.
2, a further advantage of the invention is whole garbage-compressing process and carry out at the body inner chamber, avoid, at organism sidewall fluting, effectively preventing that sewage splashes out from the sidewall fluting in compression process, and can prevent that reentrainment of dust and foul smell from raising outward, reduce secondary pollution.
3, the present invention further advantage be by whole compression chamber is hung up, effectively avoid rubbish to be entrained on guide rail, the equipment that affects is used, it clears up easy maintenance.
4, the present invention further advantage be that push pedal is obliquely installed to increase the contact area with rubbish, and compressing mechanism integral inclination, making to promote oil cylinder just can be by garbage-compressing in the rubbish railway carriage with less active force, efficiency is higher.
The accompanying drawing explanation
Accompanying drawing 1 is the trash compactor structural representation;
Accompanying drawing 2 is the compressing mechanism front view;
Accompanying drawing 3 is the compressing mechanism right view;
Accompanying drawing 4 is poured the initial schematic diagram after rubbish into for trash compactor;
Accompanying drawing 5 opens schematic diagram fully for scraper plate;
Accompanying drawing 6 is that scraper plate is at closing process pushing rubbish schematic diagram;
Accompanying drawing 7 is scraper plate garbage-compressing to schematic diagram in compression chamber;
Accompanying drawing 8 advances rubbish railway carriage schematic diagram to garbage-compressing for push pedal;
Wherein: 1, garbage outlet; 2, the first hinge seat; 3, the second hinge seat; 4, docking mechanism; 5, gate oil cylinder bearing; 6, gate oil cylinder; 7, body; 8, compressing mechanism; 9, garbage inlet; 10, bearing before oscillating deck; 11, oscillating deck; 12, oscillating oil cylinder; 13, oscillating deck rear support; 14, the 3rd hinge seat; 15, scraper plate oil cylinder; 16, push pedal oil cylinder; 17, baffle plate; 18, the 4th hinge seat; 19, scraper plate; 20, push pedal; 21, rubbish; 22, rubbish railway carriage; 23, base plate cavity
The specific embodiment
Further describe the present invention referring to accompanying drawing and in conjunction with the specific embodiment, can implement according to this with reference to the specification word to make those skilled in the art, protection domain of the present invention is not limited to the specific embodiment of the present invention.
Embodiment
A kind of trash compactor, as shown in Figure 1, comprise: body 7, gate oil cylinder bearing 5, gate oil cylinder 6, docking mechanism 4 and compressing mechanism 8, wherein, gate oil cylinder bearing 5 is fixedly mounted on the upper end of body 7 garbage outlet 1 sides, place, gate oil cylinder 6 cylinder body tail ends are fixedly connected with gate oil cylinder bearing 5, gate oil cylinder 6 piston rod heads are fixedly connected with docking mechanism 4, the inboard, upper end of the garbage outlet 1 of body 7 is provided with former and later two the first hinge seats 2, body 7 also is provided with former and later two the second hinge seats 3 above the first hinge seat 2, compressing mechanism 8 by former and later two first hinge seats 2 and former and later two the second hinge seat 3 integral installations at body 7 inner chambers.
As shown in Figures 2 and 3, compressing mechanism 8 comprises: oscillating deck 11, the both sides, front and back of oscillating deck 11 front ends are hinged with two the first hinge seats 2 respectively by the front bearing 10 of two oscillating decks, before and after oscillating deck 11 rear ends, both sides are hinged with the piston rod head end of two oscillating oil cylinders 12 respectively by two oscillating deck rear supports 13, the cylinder body tail end of two oscillating oil cylinders 12 is hinged with two the second hinge seats 3 respectively, whole compressing mechanism 8 tilts to upper right side, and the length that piston rod can be stretched out by oscillating oil cylinder 12 in its angle of inclination is adjusted, oscillating deck 11 right-hand members are fixedly connected with baffle plate 17 upper ends, oscillating deck 11 is respectively arranged with the 3rd hinge seat 14 with baffle plate 17 both sides, front and back, junctions, before and after baffle plate 17 lower ends, both sides are respectively arranged with the 4th hinge seat 18, compressing mechanism 8 downsides are provided with a scraper plate 19, the bending plate that scraper plate 19 is a bending downwards, its bending part and two the 4th hinge seats 18 are hinged, scraper plate 19 front end upper surfaces and side are " 7 " character form structure, scraper plate 19 front ends and rubbish contact-making surface are plane, and scraper plate 19 front end breaking capacities are strong, before and after scraper plate 19 rear ends, both sides are hinged with the piston rod head end of former and later two scraper plate oil cylinders 15 respectively, two scraper plate oil cylinder 15 cylinder body tail ends are hinged with former and later two the 3rd hinge seats 14 respectively, due to the bending downwards of scraper plate 19 rear ends, can avoid hindering the activity of scraper plate oil cylinder 15 piston rods, when the piston rod of scraper plate oil cylinder 15 shrinks fully, scraper plate 19 is in open mode, its front end downward, when the piston rod of scraper plate oil cylinder 15 stretches out, can drive scraper plate 19 around rotating in the 4th hinge seat 18 clockwise directions, when scraper plate oil cylinder 15 piston rods stretch out fully, scraper plate 19 is parallel with oscillating deck 11, now scraper plate 19, oscillating deck 11, the two side of baffle plate 17 and body 7 forms compression chamber, the cylinder body of two push pedal oil cylinders 16 is fixed on the both sides, front and back in baffle plate 17 centre positions, and push pedal oil cylinder 16 is parallel with oscillating deck 11, the piston rod head end of push pedal oil cylinder 16 is fixedly connected with push pedal 20 rear sides, the front face of push pedal 20 tilts to upper right side, the effect of its inclination is in order to increase the active area of 20 pairs of rubbish of push pedal in the process of compressed garbage, and change the be subject to force direction of rubbish to the reaction force of push pedal 20, thereby reduce the reaction force that push pedal 20 is born, push pedal 20 just can be pressed to rubbish 21 in rubbish railway carriage 22 from compressing mechanism 8 with the active force of less.
The work starting stage: as shown in Figure 4, compressing mechanism 8 is in original state, now oscillating oil cylinder 12 piston rods shrink fully, compressing mechanism 8 is mentioned to extreme higher position, push pedal oil cylinder 16 piston rods shrink fully, push pedal 20 is in the side near baffle plate 17, and the piston rod of scraper plate oil cylinder 15 stretches out fully, makes scraper plate 19 in closed condition; When the garbage outlet 1 body 7 accurately docks with rubbish railway carriage 22, docking mechanism 4 is connected with the gate of rubbish railway carriage 22, and gate oil cylinder 6 is regained piston rod the gate of rubbish railway carriage 22 is mentioned; Rubbish 21 is knocked down in body 7 base plate cavitys 23 from garbage inlet 9, base plate cavity 23 cross sectional shapes are the circular arc cavity similar to the movement locus of the scraper plate 19 front end courses of work, wherein the front end track of the scraper plate 19 corresponding with base plate cavity 23 right side circular arcs is: scraper plate oil cylinder 15 piston rods remain retracted, at oscillating oil cylinder 12 piston rods, from being retracted to the effect of stretching out fully, scraper plate 19 front ends move to the track of position shown in Fig. 6 from position shown in Fig. 5; The front end track of the scraper plate 19 corresponding with base plate cavity 23 left side circular arcs is: oscillating oil cylinder 12 piston rods keep stretching out fully state, at scraper plate oil cylinder 14 piston rods, from being retracted to the effect of stretching out fully, scraper plate 19 front ends move to the track of position shown in Fig. 7 from position shown in Fig. 6.
The garbage-compressing stage: scraper plate 19 first starts from position shown in Fig. 4 to rotate, and oscillating oil cylinder 12 is motionless, and scraper plate oil cylinder 15 piston rods shrink, and drives scraper plate 19 and rotates counterclockwise to scraper plate 19 and open fully around the 4th hinge seat 18, as shown in Figure 5; Then keep scraper plate oil cylinder 15 motionless, oscillating oil cylinder 12 piston rods stretch out gradually drive compressing mechanism 8 and clockwise rotate around the first hinge seat 2, scraper plate 19 front ends rotate to bottom gradually from body 7 base plate cavity 23 right sides, as shown in Figure 6, this process scraper plate 19 pushes rubbish 21 toward rubbish railway carriage 22 directions; Then, keep oscillating oil cylinder 12 motionless, scraper plate oil cylinder 15 stretches out gradually piston rod and clockwise rotates around the 4th hinge seat 18 to promote scraper plate 19, scraper plate 19 just can up push rubbish 21, until scraper plate oil cylinder 15 piston rods stretch out fully, scraper plate 19 is parallel with oscillating deck 11, and rubbish 21 is compressed between scraper plate 19 and oscillating deck 11, as shown in Figure 7; Then, keep oscillating oil cylinder 12 and scraper plate oil cylinder 15 motionless, push pedal oil cylinder 16 piston rods stretch out, by push pedal 20 rubbish toward the interior promotion of rubbish railway carriage 22, when the piston rod of push pedal oil cylinder 16 stretches out fully, push pedal 20 all pushes rubbish 21 in rubbish railway carriage 22, as shown in Figure 8; Pushing resets to state as shown in Figure 4 to compressing mechanism 8 after finishing, and a compression process finishes.
Compressing mechanism 8 of the present invention carries out work by combined oil cylinder, reduces the impulse stroke of oil cylinder, and whole garbage-compressing process is carried out in body 7, avoids that sewage splashes, foul smell is raised the secondary pollution produced with reentrainment of dust outward; Compressing mechanism 8 is suspended in fuselage 7, directly with rubbish, does not contact, and avoids rubbish to be entrained on guide rail; Base plate 19 pushing rubbish movement locus are arc, reduce the rubbish reaction force, whole compressing mechanism 8 is for tilting, and push pedal 20 front faces also tilt to increase the contact area with rubbish, thereby while making push pedal 20 pushing rubbish, the active force with less just can be garbage-compressing in the rubbish railway carriage.

Claims (8)

1. a trash compactor comprises:
Body, it is provided with garbage inlet and garbage outlet, and is provided with gate mechanism to open or close the gate of rubbish railway carriage;
Compressing mechanism, it is arranged in described body in the mode hung;
It is characterized in that: described compressing mechanism comprises:
Oscillating deck, its front end and described garbage outlet upper end inwall are hinged;
The first actuator, it is arranged on described body inwall and with described oscillating deck and is connected to drive oscillating deck to swing around front end;
Baffle plate, its upper end is fixedly connected with described oscillating deck rear end;
Scraper plate, its rear end and described baffle plate lower end are hinged;
The second actuator, it is arranged on described oscillating deck and is connected to drive with described scraper plate and scrapes front edge of board and rotate around the scraper plate rear end;
Push pedal, it is arranged at described oscillating deck below in a movable manner;
The 3rd actuator, it is arranged on described baffle plate and with described push pedal and is connected to drive push pedal to move.
2. trash compactor according to claim 1, it is characterized in that: described the first actuator is oil cylinder, its cylinder body tail end and described body garbage outlet side inwall top are hinged, its piston rod head end and described oscillating deck rear end are hinged, and, when described piston rod stretches out fully, described oscillating deck still keeps top to the back-end to tilt.
3. trash compactor according to claim 1, it is characterized in that: described the second actuator is oil cylinder, and its cylinder body tail end and described oscillating deck rear end are hinged, and its piston rod head end and described scraper plate rear end are hinged, and, when described piston rod stretches out fully, described scraper plate is parallel with described oscillating deck.
4. trash compactor according to claim 1 is characterized in that: describedly scrape the front edge of board upper surface and side forms " 7 " character form structure.
5. trash compactor according to claim 4 is characterized in that: described scraper plate is a rear end crooked bending plate downwards, and its bending position is itself and hinged place, described baffle plate lower end.
6. trash compactor according to claim 1, it is characterized in that: described the 3rd actuator is oil cylinder, and its cylinder body is fixedly installed on described baffle plate, and its piston rod head end is fixedly connected with described push pedal.
7. trash compactor according to claim 1, it is characterized in that: described push pedal is tilted to the top of baffle plate place side.
8. state trash compactor according to claim 1, it is characterized in that: described organism soleplate is provided with the cavity of the shape accommodating rubbish similar to described scraper plate nose motion track.
CN201310438231.6A 2013-09-24 2013-09-24 Garbage compressor Active CN103496187B (en)

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Application Number Priority Date Filing Date Title
CN201310438231.6A CN103496187B (en) 2013-09-24 2013-09-24 Garbage compressor

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Application Number Priority Date Filing Date Title
CN201310438231.6A CN103496187B (en) 2013-09-24 2013-09-24 Garbage compressor

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CN103496187A true CN103496187A (en) 2014-01-08
CN103496187B CN103496187B (en) 2015-06-10

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106742995A (en) * 2016-12-22 2017-05-31 广西玉柴专用汽车有限公司 Trash compactor

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2908208A1 (en) * 1979-03-02 1980-09-04 Schoerling Waggonbau Refuse truck loading trough compactor - has cylinder operated, hinged compression and transfer plates, with separate plate guides
JPH09202404A (en) * 1996-01-25 1997-08-05 Morita Ekonosu:Kk Refuse pushing-in device and refuse pushing-in method for refuse collecting vehicle
CN2547505Y (en) * 2002-05-08 2003-04-30 广西壮族自治区南宁专用汽车厂 Two-stage compression extruding apparatus for refuse
CN1919703A (en) * 2006-09-01 2007-02-28 广西玉柴专用汽车有限公司 Two-stage scraper type garbage compression and transfer apparatus
JP4223646B2 (en) * 1999-11-12 2009-02-12 新明和工業株式会社 Garbage backflow prevention device for press-type garbage truck
CN101792049A (en) * 2010-03-17 2010-08-04 广西玉柴专用汽车有限公司 Connecting rod mechanism for preventing garbage compressing box from carrying garbage
CN101817437A (en) * 2010-04-13 2010-09-01 广西玉柴专用汽车有限公司 Secondary compaction device of garbage compression box
CN203472174U (en) * 2013-09-24 2014-03-12 广西玉柴专用汽车有限公司 Garbage compressor

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2908208A1 (en) * 1979-03-02 1980-09-04 Schoerling Waggonbau Refuse truck loading trough compactor - has cylinder operated, hinged compression and transfer plates, with separate plate guides
JPH09202404A (en) * 1996-01-25 1997-08-05 Morita Ekonosu:Kk Refuse pushing-in device and refuse pushing-in method for refuse collecting vehicle
JP4223646B2 (en) * 1999-11-12 2009-02-12 新明和工業株式会社 Garbage backflow prevention device for press-type garbage truck
CN2547505Y (en) * 2002-05-08 2003-04-30 广西壮族自治区南宁专用汽车厂 Two-stage compression extruding apparatus for refuse
CN1919703A (en) * 2006-09-01 2007-02-28 广西玉柴专用汽车有限公司 Two-stage scraper type garbage compression and transfer apparatus
CN101792049A (en) * 2010-03-17 2010-08-04 广西玉柴专用汽车有限公司 Connecting rod mechanism for preventing garbage compressing box from carrying garbage
CN101817437A (en) * 2010-04-13 2010-09-01 广西玉柴专用汽车有限公司 Secondary compaction device of garbage compression box
CN203472174U (en) * 2013-09-24 2014-03-12 广西玉柴专用汽车有限公司 Garbage compressor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106742995A (en) * 2016-12-22 2017-05-31 广西玉柴专用汽车有限公司 Trash compactor

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