CN103481546B - Metal honeycomb core automated production equipment and method - Google Patents
Metal honeycomb core automated production equipment and method Download PDFInfo
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Abstract
本发明提供了一种金属蜂窝芯自动化生产设备,包括用于将金属箔片裁切为所需宽度的裁边装置、用于将已裁切的金属箔片成型为波浪状的成型装置、用于在波浪状金属箔片的波峰涂覆粘胶的涂胶装置、用于将已涂胶金属箔片裁剪为所需长度之单元金属箔片的裁剪装置、用于将单元金属箔片叠加粘连为金属蜂窝芯的叠加装置,上述装置依次首尾衔接,形成生产流水线。该设备可全程自动化生产制造金属蜂窝芯,无需人工介入,自动化程度高、生产效率高、生产成本低。本发明还提供了一种金属蜂窝芯自动化生产方法,该方法全部依靠上述金属蜂窝芯自动化生产设备完成,无需人工介入,生产效率高。本发明所提供的设备和方法所制造出来的金属蜂窝芯废品率极低。
The invention provides an automatic production equipment for metal honeycomb cores, which includes a trimming device for cutting metal foils into required widths, a forming device for shaping the cut metal foils into waves, Gluing device for applying glue on the peak of corrugated metal foil, cutting device for cutting glued metal foil into unit metal foil of required length, superimposing and bonding unit metal foil It is a superposition device of metal honeycomb core, and the above devices are connected end to end in sequence to form a production line. The equipment can automatically produce metal honeycomb cores without manual intervention, with high automation, high production efficiency and low production cost. The present invention also provides an automatic production method for the metal honeycomb core, which is completed entirely by the above-mentioned automatic production equipment for the metal honeycomb core, without manual intervention, and has high production efficiency. The reject rate of the metal honeycomb core produced by the equipment and method provided by the invention is extremely low.
Description
技术领域technical field
本发明属于金属蜂窝芯制造技术领域,尤其涉及一种金属蜂窝芯自动化生产设备及方法。The invention belongs to the technical field of manufacturing metal honeycomb cores, in particular to an automatic production equipment and method for metal honeycomb cores.
背景技术Background technique
金属蜂窝芯为网格结构,具有重量轻、强度高、吸能性强等的优点,它已经被广泛使用于航空航天、交通和建筑等诸多技术领域。The metal honeycomb core is a grid structure, which has the advantages of light weight, high strength, and strong energy absorption. It has been widely used in many technical fields such as aerospace, transportation, and construction.
现有技术通常是使用拉伸法生产制造金属蜂窝芯的。所谓拉伸法,就是先使用粘胶或焊接的方式将若干片单层的金属箔片叠加粘连在一起,然后对已粘连的金属箔片进行拉伸,最终形成金属蜂窝芯。由于材料的性质和现有技术的约束,拉伸法中所使用的金属箔片必须是强度低、韧性好的材料,否则难以进行拉伸。然而,即使选用了适用的材料,该方法所制造出来的金属蜂窝芯的蜂窝孔尺寸一致性差,废品率也是相当高的。In the prior art, the metal honeycomb core is usually produced by stretching. The so-called stretching method is to first use glue or welding to superimpose and bond several single-layer metal foils together, and then stretch the bonded metal foils to finally form a metal honeycomb core. Due to the nature of the material and the constraints of the existing technology, the metal foil used in the stretching method must be a material with low strength and good toughness, otherwise it is difficult to stretch. However, even if suitable materials are selected, the cell size consistency of the metal honeycomb core produced by this method is poor, and the rejection rate is quite high.
虽然现有技术中还有其他制造金属蜂窝芯的设备和方法,但是它们和拉伸法有着共同的缺点,那就是生产过程自动化程度低,或多或少需要人工介入操作,这样的生产设备和方法效率低,而且生产成本也高。Although there are other equipment and methods for manufacturing metal honeycomb cores in the prior art, they have a common shortcoming with the stretching method, that is, the production process has a low degree of automation and requires more or less manual intervention. Such production equipment and The process efficiency is low, and the production cost is also high.
发明内容Contents of the invention
本发明的目的在于克服现有技术之缺陷,提供了一种自动化程度高、全程无需人工操作、废品率低的金属蜂窝芯自动化生产设备。The purpose of the present invention is to overcome the defects of the prior art and provide a metal honeycomb core automatic production equipment with high degree of automation, no manual operation in the whole process, and low reject rate.
本发明所提供的金属蜂窝芯自动化生产设备是这样实现的,一种金属蜂窝芯自动化生产设备,包括:The metal honeycomb core automatic production equipment provided by the present invention is realized in this way, a kind of metal honeycomb core automatic production equipment comprises:
裁边装置,用于将金属箔片裁切为所需宽度,其设有用于传送所述金属箔片的第一传动模块和用于裁切所述金属箔片的裁刀;The trimming device is used to cut the metal foil to a required width, which is provided with a first transmission module for conveying the metal foil and a cutter for cutting the metal foil;
成型装置,用于将已裁切的金属箔片成型为波浪状,其设有用于将所述已裁切金属箔片压制为波浪状的压制模块、用于防止所述波浪状金属箔片回弹的保压模块以及用于传送所述波浪状金属箔片的第一传输带;The forming device is used to form the cut metal foil into a wave shape, which is provided with a pressing module for pressing the cut metal foil into a wave shape, and is used to prevent the wave shape metal foil from returning A pressure-holding module for bombs and a first conveyor belt for conveying the corrugated metal foil;
涂胶装置,用于在所述波浪状金属箔片的波峰涂覆粘胶,其设有涂胶模块和用于传送所述已涂胶金属箔片的第二传动模块;A gluing device, used to apply glue to the crest of the corrugated metal foil, which is provided with a gluing module and a second transmission module for conveying the glue-coated metal foil;
裁剪装置,用于将所述已涂胶金属箔片裁剪为所需长度的单元金属箔片,其设有裁剪模块、用于传送所述已涂胶金属箔片的第二传输带以及用于夹持所述单元金属箔片的机械手;A cutting device for cutting the glued metal foil into unit metal foils of required length, which is provided with a cutting module, a second conveyor belt for conveying the glued metal foil, and a a manipulator for clamping the metal foil of the unit;
叠加装置,用于将所述单元金属箔片叠加粘连为金属蜂窝芯,其设有可上下滑移的底座以及为所述底座提供滑移动力的传动机构;A stacking device is used to stack and stick the unit metal foils into a metal honeycomb core, which is provided with a base that can slide up and down and a transmission mechanism that provides sliding power for the base;
所述裁边装置与所述成型装置衔接,所述成型装置与所述涂胶装置衔接,所述涂胶装置与所述裁剪装置衔接,所述裁剪装置与所述叠加装置衔接。The trimming device is connected to the forming device, the forming device is connected to the gluing device, the gluing device is connected to the cutting device, and the cutting device is connected to the stacking device.
进一步地,所述第一传动模块包括一对用于轧压所述金属箔片两面的轧辊及为所述轧辊提供转动动力的电机,所述轧辊两端均设有所述裁刀。Further, the first transmission module includes a pair of rollers for pressing both sides of the metal foil and a motor for providing rotational power to the rollers, and the cutters are provided at both ends of the rollers.
更进一步地,所述压制模块包括冲压底盘和两个冲压臂,所述冲压底盘为所述波浪状,所述冲压臂的冲压面为可冲压出半个波长的曲面,两所述冲压臂前后设置且悬于所述冲压底盘之上。Furthermore, the pressing module includes a stamping chassis and two stamping arms, the stamping chassis is in the wave shape, the stamping surface of the stamping arm is a curved surface capable of stamping half a wavelength, and the front and rear of the two stamping arms Set and hang above the stamping chassis.
具体地,所述保压模块包括压于所述波浪状金属箔片上的压板和为所述压板提供压力的加压组件,所述压板的压面为所述波浪状。Specifically, the pressure maintaining module includes a pressing plate pressed on the corrugated metal foil and a pressing component providing pressure to the pressing plate, and the pressing surface of the pressing plate is in the corrugated shape.
进一步地,所述涂胶模块包括两个分别轧压所述波浪状金属箔片两面的涂胶辊和为所述涂胶辊提供胶水的胶水池;所述第二传动模块为可拉动所述已涂胶金属箔片前行的滚筒,所述滚筒表面为所述波浪状。Further, the gluing module includes two gluing rollers that press both sides of the corrugated metal foil and a glue pool that provides glue for the gluing rollers; the second transmission module can pull the A roller on which the rubberized metal foil is advanced, the surface of the roller is said wave shape.
更进一步地,所述裁剪模块包括刀片及可带动所述刀片前后左右运动的刀架组件。Furthermore, the cutting module includes a blade and a knife holder assembly that can drive the blade to move forward, backward, left, and right.
具体地,所述波浪状的半波长为梯形,相叠加的所述单元金属箔片之间通过波峰相互粘连形成所述金属蜂窝芯的蜂窝孔,所述蜂窝孔为六边形。Specifically, the wavy half-wavelength is trapezoidal, and the superimposed unit metal foils are adhered to each other through wave crests to form honeycomb holes of the metal honeycomb core, and the honeycomb holes are hexagonal.
本发明所提供的金属蜂窝芯自动化生产设备具有以下技术效果:The metal honeycomb core automatic production equipment provided by the present invention has the following technical effects:
本发明中的裁边装置可完成金属箔片裁边的工序,将金属箔片裁切为所需宽度;成型装置可完成金属箔片波浪状成型的工序;涂胶装置可完成金属箔片表面涂胶的工序;裁剪装置可完成金属箔片长度裁剪的工序,将金属箔片裁剪为所需长度的单元金属箔片;叠加装置可完成叠加粘连单元金属箔片的工序,最终生产出金属蜂窝芯。上述各装置所能完成的工序依次协调叠加起来即可完成金属蜂窝芯的生产。本发明将裁边装置、成型装置、涂胶装置、裁剪装置以及叠加装置依次首尾衔接,使之相互协调工作,形成生产金属蜂窝芯的流水线生产设备,该生产流水线设备可全程自动化生产制造金属蜂窝芯,无需加入人工操作工序,其自动化程度高、生产效率高、生产成本低。另外,本发明所提供的金属蜂窝芯自动化生产设备通过成型法生产制造金属蜂窝芯,即将成型为波浪状半格结构的金属箔片叠加粘连为金属蜂窝芯,相对于现有技术的拉伸法,本发明所生产的金属蜂窝芯具有结构稳固、强度高、性能佳、质量好、废品率低的优点。本发明还适用于大批量生产大尺寸的金属蜂窝芯,蜂窝芯的蜂窝孔的尺寸一致性也非常好。The trimming device in the present invention can complete the process of trimming the metal foil, and cut the metal foil to the required width; the forming device can complete the wave-shaped forming process of the metal foil; the gluing device can complete the surface of the metal foil The process of gluing; the cutting device can complete the process of cutting the length of the metal foil, and cut the metal foil into a unit metal foil of the required length; the superimposing device can complete the process of superimposing and bonding the unit metal foil, and finally produce a metal honeycomb core. The processes that can be completed by the above-mentioned devices can be coordinated and superimposed in order to complete the production of the metal honeycomb core. In the present invention, the trimming device, the forming device, the gluing device, the cutting device and the superimposing device are connected end to end in order to make them coordinate with each other to form an assembly line production equipment for producing metal honeycomb cores. The production assembly line equipment can automatically produce metal honeycomb in the whole process. Core, no need to add manual operation process, it has high degree of automation, high production efficiency and low production cost. In addition, the metal honeycomb core automatic production equipment provided by the present invention produces and manufactures the metal honeycomb core through the molding method, that is, the metal foil sheets formed into a wavy semi-lattice structure are superimposed and bonded into the metal honeycomb core. Compared with the stretching method of the prior art , The metal honeycomb core produced by the invention has the advantages of stable structure, high strength, good performance, good quality and low rejection rate. The invention is also suitable for mass production of large-sized metal honeycomb cores, and the size consistency of the honeycomb holes of the honeycomb cores is also very good.
本发明还提供了一种金属蜂窝芯自动化生产方法,包括如下步骤:The present invention also provides a metal honeycomb core automatic production method, comprising the following steps:
采用上述金属蜂窝芯自动化生产设备;Using the above-mentioned metal honeycomb core automatic production equipment;
从所述裁边装置前端输送入长条状的所述金属箔片,进行宽度裁切,已裁切的金属箔片由所述裁边装置后端输出;The strip-shaped metal foil is conveyed from the front end of the trimming device for width cutting, and the trimmed metal foil is output from the rear end of the trimming device;
从所述成型装置前端输入所述已裁切金属箔片,进行波浪状成型,已波浪状成型的金属箔片由所述成型装置后端输出;Inputting the cut metal foil from the front end of the forming device for wave forming, and the wave formed metal foil is output from the rear end of the forming device;
从所述涂胶装置前端输入所述波浪状金属箔片,进行波峰涂胶,已涂胶的金属箔片由所述涂胶装置后端输出;Input the corrugated metal foil from the front end of the gluing device for wave crest gluing, and the glued metal foil is output from the rear end of the gluing device;
从所述裁剪装置前端输入所述已涂胶金属箔片,进行长度裁剪,将所述已涂胶金属箔片裁剪为若干块单元金属箔片,所述单元金属箔片由所述裁剪装置后端输出;The glued metal foil is input from the front end of the cutting device, and the length cutting is carried out, and the glued metal foil is cut into several unit metal foils, and the unit metal foil is passed by the cutting device terminal output;
从所述叠加装置上端放入所述单元金属箔片,进行叠加粘连,使若干块所述单元金属箔片叠加粘连最终形成金属蜂窝芯。The unit metal foils are placed from the upper end of the stacking device for stacking and bonding, so that several pieces of the unit metal foils are stacked and bonded to finally form a metal honeycomb core.
进一步地,所述成型装置上的所述第一传输带呈间歇性前进运动,其每次前进的步长为半个所述波长;Further, the first conveyor belt on the molding device moves forward intermittently, and the step length of each advance is half of the wavelength;
在前的所述冲压臂冲压所述已裁切金属箔片,然后随所述第一传输带前进一个步长;在后的所述冲压臂移至在前的所述冲压臂之前,然后冲压所述已裁切金属箔片;两所述冲压臂循环上述易位步骤将所述已裁切金属箔片冲压成型为连续的所述波浪状。The preceding stamping arm stamps the cut metal foil and then advances one step with the first conveyor belt; the subsequent stamping arm moves in front of the preceding stamping arm and then stamps The cut metal foil; the two stamping arms circulate the above-mentioned translocation step to punch and form the cut metal foil into the continuous wave shape.
更进一步地,所述裁剪装置上的所述刀片在裁剪所述已涂胶金属箔片的过程中,所述刀架组件带动所述刀片与所述第二传输带同步前进;所述刀片完成裁剪过程后,所述刀架组件将所述刀片移至原始位置,进行下一轮裁剪。Furthermore, when the blade on the cutting device is cutting the glued metal foil, the knife holder assembly drives the blade to advance synchronously with the second conveyor belt; the blade completes After the cutting process, the knife holder assembly moves the blade to the original position for the next round of cutting.
本发明所提供的金属蜂窝芯自动化生产方法具有以下技术效果:The metal honeycomb core automatic production method provided by the present invention has the following technical effects:
本发明生产制造金属蜂窝芯的方法中,全部依靠上述金属蜂窝芯自动化生产设备完成,而无需加入任何人工操作步骤,其自动化程度非常高。其次,该方法的工艺流程中,无需进行复杂的周转,其生产效率极高,同时还节约了造价成本。In the method for manufacturing the metal honeycomb core of the present invention, it is all completed by the above-mentioned automatic production equipment for the metal honeycomb core without adding any manual operation steps, and its degree of automation is very high. Secondly, in the technical process of the method, no complicated turnover is required, the production efficiency is extremely high, and the manufacturing cost is also saved.
附图说明Description of drawings
图1为本发明实施例中金属蜂窝芯自动化生产设备的整体示意图;Fig. 1 is the overall schematic diagram of the automatic production equipment of metal honeycomb core in the embodiment of the present invention;
图2为本发明实施例中裁边装置的示意图;Fig. 2 is the schematic diagram of trimming device in the embodiment of the present invention;
图3为本发明实施例中成型装置的示意图;Fig. 3 is the schematic diagram of molding device in the embodiment of the present invention;
图4为本发明实施例中涂胶装置的示意图;Fig. 4 is the schematic diagram of gluing device in the embodiment of the present invention;
图5为本发明实施例中裁剪装置的示意图;Fig. 5 is the schematic diagram of cutting device in the embodiment of the present invention;
图6为本发明实施例中叠加装置的示意图;Fig. 6 is a schematic diagram of a stacking device in an embodiment of the present invention;
图7为图1中I的局部放大图;Fig. 7 is the partial enlarged view of I among Fig. 1;
图8为图1中II的局部放大图;Figure 8 is a partially enlarged view of II in Figure 1;
图9为图3中III的局部放大图;Fig. 9 is a partially enlarged view of III in Fig. 3;
图10为图3中IV的局部放大图;Fig. 10 is a partially enlarged view of IV in Fig. 3;
图11为本发明实施例中金属蜂窝芯自动化生产方法的流程图。Fig. 11 is a flowchart of an automatic production method for a metal honeycomb core in an embodiment of the present invention.
具体实施方式detailed description
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
参见图1,本发明实施例提供了一种金属蜂窝芯自动化生产设备,包括:Referring to Fig. 1, an embodiment of the present invention provides a metal honeycomb core automatic production equipment, including:
裁边装置1,用于将金属箔片6裁切为所需宽度,其设有用于传送所述金属箔片6的第一传动模块11和用于裁切所述金属箔片6的裁刀12(参见图2);Edge cutting device 1 is used to cut the metal foil 6 to a required width, and it is provided with a first transmission module 11 for conveying the metal foil 6 and a cutting knife for cutting the metal foil 6 12 (see Figure 2);
成型装置2,用于将已裁切的金属箔片成型为波浪状,其设有用于将所述已裁切金属箔片61压制为波浪状的压制模块21、用于防止所述波浪状金属箔片62回弹的保压模块22以及用于传送所述波浪状金属箔片62的第一传输带23(参见图3);The forming device 2 is used to form the cut metal foil into a wave shape, which is provided with a pressing module 21 for pressing the cut metal foil 61 into a wave shape, and is used to prevent the wave shape metal The pressure holding module 22 for rebounding of the foil 62 and the first conveyor belt 23 for conveying the corrugated metal foil 62 (see FIG. 3 );
涂胶装置3,用于在所述波浪状金属箔片62的波峰涂覆粘胶,其设有涂胶模块31和用于传送所述已涂胶金属箔片63的第二传动模块32(参见图4);The gluing device 3 is used to apply glue to the crest of the corrugated metal foil 62, which is provided with a gluing module 31 and a second transmission module 32 ( See Figure 4);
裁剪装置4,用于将所述已涂胶金属箔片63裁剪为所需长度的单元金属箔片64,其设有裁剪模块41、用于传送所述已涂胶金属箔片63的第二传输带42以及用于夹持所述单元金属箔片64的机械手43(参见图5);The cutting device 4 is used to cut the gluing metal foil 63 into a unit metal foil 64 of required length, which is provided with a cutting module 41, a second module for conveying the gluing metal foil 63 A conveyor belt 42 and a manipulator 43 for clamping the unit metal foil 64 (see FIG. 5 );
叠加装置5,用于将所述单元金属箔片64叠加粘连为金属蜂窝芯7,其设有可上下滑移的底座51以及为所述底座51提供滑移动力的传动机构52(参见图6);The superposition device 5 is used to superimpose and adhere the unit metal foils 64 into a metal honeycomb core 7, which is provided with a base 51 that can slide up and down and a transmission mechanism 52 that provides sliding power for the base 51 (see Figure 6 );
所述裁边装置1与所述成型装置2衔接,所述成型装置2与所述涂胶装置3衔接,所述涂胶装置3与所述裁剪装置4衔接,所述裁剪装置4与所述叠加装置5衔接。The trimming device 1 is connected to the forming device 2, the forming device 2 is connected to the gluing device 3, the gluing device 3 is connected to the cutting device 4, and the cutting device 4 is connected to the The stacking device 5 is engaged.
本发明中的裁边装置1可完成金属箔片裁边的工序,将金属箔片6裁切为所需宽度;成型装置2可完成金属箔片波浪状成型的工序;涂胶装置3可完成金属箔片表面涂胶的工序;裁剪装置4可完成金属箔片长度裁剪的工序,将金属箔片裁剪为所需长度的单元金属箔片64;叠加装置5可完成叠加粘连单元金属箔片64的工序,最终生产出金属蜂窝芯7。上述各装置所能完成的工序依次协调叠加起来即可完成金属蜂窝芯7的生产。本发明将裁边装置1、成型装置2、涂胶装置3、裁剪装置4以及叠加装置5依次首尾衔接,使之相互协调工作,形成生产金属蜂窝芯7的流水线生产设备,该生产流水线设备可全程自动化生产制造金属蜂窝芯7,无需加入人工操作工序,其自动化程度高、生产效率高、生产成本低。另外,本发明所提供的金属蜂窝芯自动化生产设备通过成型法生产制造金属蜂窝芯7,即将成型为波浪状半格结构的金属箔片叠加粘连为金属蜂窝芯7,相对于现有技术的拉伸法,本发明所生产的金属蜂窝芯7具有结构稳固、强度高、性能佳、质量好、废品率低的优点。本发明还适用于大批量生产大尺寸的金属蜂窝芯,蜂窝芯的蜂窝孔的尺寸一致性也非常好。The trimming device 1 in the present invention can complete the process of trimming the metal foil, and cut the metal foil 6 to the required width; the forming device 2 can complete the wave-shaped forming process of the metal foil; the gluing device 3 can complete The process of gluing the surface of the metal foil; the cutting device 4 can complete the process of cutting the length of the metal foil, and cut the metal foil into a unit metal foil 64 of the required length; the superimposing device 5 can complete the superposition and adhesion of the unit metal foil 64 process, the metal honeycomb core 7 is finally produced. The processes that can be completed by the above-mentioned devices can be coordinated and superimposed in sequence to complete the production of the metal honeycomb core 7 . In the present invention, the trimming device 1, the forming device 2, the gluing device 3, the cutting device 4 and the stacking device 5 are sequentially connected end to end, so that they work in coordination with each other to form an assembly line production equipment for producing metal honeycomb core 7. The production assembly line equipment can be The metal honeycomb core 7 is produced and manufactured fully automatically, without manual operation procedures, and has a high degree of automation, high production efficiency, and low production cost. In addition, the metal honeycomb core automatic production equipment provided by the present invention produces and manufactures the metal honeycomb core 7 through the forming method, that is, the metal foil sheets formed into a wave-like semi-lattice structure are superimposed and adhered to form the metal honeycomb core 7. Compared with the drawing method of the prior art According to the stretching method, the metal honeycomb core 7 produced by the present invention has the advantages of stable structure, high strength, good performance, good quality and low rejection rate. The invention is also suitable for mass production of large-sized metal honeycomb cores, and the size consistency of the honeycomb holes of the honeycomb cores is also very good.
需要说明的是,本发明实施例采用粘胶的方式叠加粘连单元金属箔片64,实际上还可以使用焊接的方式对它们进行粘连。为了保证金属箔片之间可以牢固粘连,作为原材料的金属箔片在进入流水线加工生产前可适当做清洗工作。It should be noted that, in this embodiment of the present invention, glue is used to superimpose the metal foils 64 of the bonding unit, and in fact, welding may also be used to bond them. In order to ensure firm adhesion between the metal foils, the metal foils used as raw materials can be properly cleaned before entering the assembly line for processing and production.
参见图2,所述第一传动模块11包括一对用于轧压所述金属箔片6两面的轧辊111及为所述轧辊111提供转动动力的电机112,所述轧辊111两端均设有所述裁刀12。两轧辊111滚动的过程中,除了带动金属箔片6前行外,设于两端的裁刀12同时裁切金属箔片6,其结构简单,且裁切效率高。由于两裁刀12之间的距离不变,因此所裁切的尺寸精确度也高。Referring to Fig. 2, the first transmission module 11 includes a pair of rolls 111 for pressing both sides of the metal foil 6 and a motor 112 for providing rotational power to the rolls 111, and the two ends of the rolls 111 are provided with The cutter 12. During the rolling process of the two rolls 111, in addition to driving the metal foil 6 forward, the cutters 12 arranged at both ends cut the metal foil 6 simultaneously, which has a simple structure and high cutting efficiency. Since the distance between the two cutting knives 12 is constant, the precision of the cut size is also high.
参见图3与图9,所述压制模块21包括冲压底盘211和两个冲压臂212,所述冲压底盘211为所述波浪状,所述冲压臂212的冲压面2121为可冲压出半个波长的曲面,两所述冲压臂212前后设置且悬于所述冲压底盘211之上。所述成型装置2上的所述第一传输带23间歇性前进运动,其每次前进的步长为半个所述波长(即一个半格结构的长度);在前的所述冲压臂212冲压所述已裁切金属箔片61,然后随所述第一传输带23前进一个步长;在后的所述冲压臂212移至在前的所述冲压臂212之前,然后冲压所述已裁切金属箔片61;两所述冲压臂212循环上述易位步骤将所述已裁切金属箔片61冲压成型为连续的所述波浪状。在冲压时,冲压臂212的冲压面2121与冲压底盘211上的波谷咬合,被挤压于两者之间的金属箔片随即被成型为半格结构。压制模块21结构简单,成型波浪状金属箔片62的工艺过程也简单,有效提高了成型效率、降低了造价成本。3 and 9, the pressing module 21 includes a stamping chassis 211 and two stamping arms 212, the stamping chassis 211 is in the wave shape, and the stamping surface 2121 of the stamping arm 212 is capable of stamping half a wavelength The two stamping arms 212 are arranged front and back and are suspended above the stamping chassis 211 . The first conveying belt 23 on the forming device 2 moves forward intermittently, and the step length of each advance is half of the wavelength (that is, the length of a half lattice structure); the preceding stamping arm 212 Stamping the cut metal foil sheet 61, then advances a step along with the first conveyor belt 23; the following stamping arm 212 moves to the preceding stamping arm 212, and then stamps the stamping arm 212. Cutting the metal foil 61 ; the two stamping arms 212 cycle through the above-mentioned transposition steps to stamp and form the cut metal foil 61 into the continuous wave shape. During stamping, the stamping surface 2121 of the stamping arm 212 engages with the trough on the stamping chassis 211 , and the metal foil pressed between the two is formed into a half grid structure. The pressing module 21 has a simple structure, and the process of forming the corrugated metal foil 62 is also simple, which effectively improves the forming efficiency and reduces the manufacturing cost.
结合图10,所述保压模块22包括压于所述波浪状金属箔片62上的压板221和为所述压板221提供压力的加压组件222,所述压板221的压面为所述波浪状。由物理常识可知,波浪状的金属箔片具有回弹翘起的趋势,这样,压板221一方面可以防止金属箔片回弹,另一方面可以加强规整金属箔片的半格结构,使之不再具有回弹翘起的趋势。Referring to FIG. 10 , the pressure holding module 22 includes a pressing plate 221 pressed on the corrugated metal foil 62 and a pressurizing assembly 222 that provides pressure for the pressing plate 221 , the pressing surface of the pressing plate 221 is the corrugated surface. shape. It can be known from physical knowledge that the wavy metal foil has a tendency to rebound and warp. In this way, on the one hand, the pressing plate 221 can prevent the metal foil from rebounding, and on the other hand, it can strengthen the half-lattice structure of the regular metal foil so that it does not Then there is a tendency to rebound and tilt.
参见图4,所述涂胶模块31包括两个分别轧压所述波浪状金属箔片62两面的涂胶辊311和为所述涂胶辊311提供胶水的胶水池312;所述第二传动模块32为可拉动所述已涂胶金属箔片63前行的滚筒,所述滚筒表面为所述波浪状。滚动涂胶的方式不但效率高,而且可以准确地将胶水涂覆于波峰(即半格结构的顶部表面),而不会涂覆在金属箔片的其他部位,例如波谷。在本发明实施例中,仅有一个涂胶辊311蘸有胶水,它只在金属箔片的上表面涂覆粘胶。Referring to Fig. 4, the gluing module 31 includes two gluing rollers 311 that roll and press both sides of the corrugated metal foil 62 respectively and a glue pool 312 that provides glue for the gluing rollers 311; The module 32 is a roller that can pull the glued metal foil 63 forward, and the surface of the roller is in the wave shape. The roll-on method is not only efficient, but also allows the glue to be applied accurately to the crests (i.e. the top surface of the half-lattice structure) and not to other parts of the foil, such as the troughs. In the embodiment of the present invention, only one gluing roller 311 is dipped in glue, and it only coats the upper surface of the metal foil with glue.
参见图5,所述裁剪模块41包括刀片411及可带动所述刀片411前后左右运动的刀架组件412。所述刀架组件412带动所述刀片411与所述第二传输带42同步前进;所述刀片411完成裁剪过程后,所述刀架组件412将所述刀片411移至原始位置,进行下一轮裁剪。这样,可保证裁剪所得的单元金属箔片64的长度尺寸准确、均一。Referring to FIG. 5 , the cutting module 41 includes a blade 411 and a knife holder assembly 412 that can drive the blade 411 to move forward, backward, left, and right. The knife rest assembly 412 drives the blade 411 to advance synchronously with the second conveyor belt 42; after the blade 411 completes the cutting process, the knife rest assembly 412 moves the blade 411 to the original position for the next step. round cropping. In this way, the length and size of the cut unit metal foil 64 can be ensured to be accurate and uniform.
参见图7与图8,所述波浪状的半波长为梯形,相叠加的所述单元金属箔片64之间通过波峰相互粘连形成所述金属蜂窝芯7的蜂窝孔71,所述蜂窝孔71为六边形。由图可知,在本发明实施例中,波浪状的半波长即为半格结构,该半格结构为梯形,两个半格结构叠合在一起,即形成正六边形的全格结构。由几何学和力学原理可知,正六边形排布的蜂窝结构非常稳固,但其重量却不大,非常适用于航空航天、交通、建筑等领域。当然,上述的半格结构亦可为其他形状,其可根据实际加工情况和需要而定。7 and 8, the wavy half-wavelength is trapezoidal, and the superimposed unit metal foils 64 are adhered to each other by wave peaks to form the honeycomb holes 71 of the metal honeycomb core 7, and the honeycomb holes 71 is hexagonal. It can be seen from the figure that in the embodiment of the present invention, the wavy half-wavelength is the half-lattice structure, the half-lattice structure is trapezoidal, and two half-lattice structures are superimposed together to form a regular hexagonal full-lattice structure. It can be seen from the principles of geometry and mechanics that the honeycomb structure arranged in regular hexagons is very stable, but its weight is not large, so it is very suitable for aerospace, transportation, construction and other fields. Of course, the above-mentioned semi-lattice structure can also be in other shapes, which can be determined according to actual processing conditions and needs.
参见图11,基于上述金属蜂窝芯自动化生产设备,本发明实施例还提供了一种金属蜂窝芯自动化生产方法,包括如下步骤:Referring to Figure 11, based on the above-mentioned automatic production equipment for metal honeycomb cores, an embodiment of the present invention also provides an automatic production method for metal honeycomb cores, including the following steps:
采用上述金属蜂窝芯自动化生产设备;Using the above-mentioned metal honeycomb core automatic production equipment;
S1:从所述裁边装置1前端输送入长条状的所述金属箔片6,进行宽度裁切,已裁切的金属箔片由所述裁边装置1后端输出;S1: Transport the strip-shaped metal foil 6 from the front end of the edge trimming device 1 to cut the width, and the cut metal foil is output from the rear end of the edge trimming device 1;
S2:从所述成型装置2前端输入所述已裁切金属箔片61,进行波浪状成型,已波浪状成型的金属箔片由所述成型装置2后端输出;S2: Input the cut metal foil 61 from the front end of the forming device 2 for wave forming, and the wave formed metal foil is output from the rear end of the forming device 2;
S3:从所述涂胶装置3前端输入所述波浪状金属箔片62,进行波峰涂胶,已涂胶的金属箔片由所述涂胶装置3后端输出;S3: Input the corrugated metal foil 62 from the front end of the gluing device 3 for wave-crest gluing, and the gluing metal foil is output from the back end of the gluing device 3;
S4:从所述裁剪装置4前端输入所述已涂胶金属箔片63,进行长度裁剪,将所述已涂胶金属箔片63裁剪为若干块单元金属箔片64,所述单元金属箔片64由所述裁剪装置4后端输出;S4: Input the glued metal foil 63 from the front end of the cutting device 4, cut the length, and cut the glued metal foil 63 into several unit metal foils 64, the unit metal foils 64 is output by the rear end of the cutting device 4;
S5:从所述叠加装置5上端放入所述单元金属箔片64,进行叠加粘连,使若干块所述单元金属箔片64叠加粘连最终形成金属蜂窝芯7。在本实施例中,单元金属箔片64通过机械手43夹持放入叠加装置5上端。叠加装置5上端每放入一块单元金属箔片64,底座51就下降一定高度,确保最上一层的单元金属箔片64所在高度不变。S5: Put the unit metal foils 64 from the upper end of the stacking device 5, and perform superimposition and adhesion, so that several pieces of the unit metal foils 64 are stacked and adhered to finally form the metal honeycomb core 7. In this embodiment, the unit metal foil 64 is clamped by the manipulator 43 and put into the upper end of the stacking device 5 . Every time a piece of unit metal foil 64 is put into the upper end of the stacking device 5, the base 51 is lowered by a certain height to ensure that the height of the uppermost unit metal foil 64 remains unchanged.
本发明生产制造金属蜂窝芯的方法中,全部依靠上述金属蜂窝芯自动化生产设备完成,而无需加入任何人工操作步骤,其自动化程度非常高。其次,该方法的工艺流程少,无需进行复杂的周转,其生产效率极高,同时还节约了造价成本。In the method for manufacturing the metal honeycomb core of the present invention, it is all completed by the above-mentioned automatic production equipment for the metal honeycomb core without adding any manual operation steps, and its degree of automation is very high. Secondly, the method has fewer technological processes and does not need complex turnover, and its production efficiency is extremely high, while also saving the cost of manufacture.
进一步地,所述成型装置2上的所述第一传输带23呈间歇性前进运动,其每次前进的步长为半个所述波长;Further, the first conveying belt 23 on the molding device 2 moves forward intermittently, and the step length of each advance is half of the wavelength;
在前的所述冲压臂212冲压所述已裁切金属箔片61,然后随所述第一传输带23前进一个步长;在后的所述冲压臂212移至在前的所述冲压臂212之前,然后冲压所述已裁切金属箔片61;两所述冲压臂212循环上述易位步骤将所述已裁切金属箔片61冲压成型为连续的所述波浪状。The preceding stamping arm 212 stamps the cut metal foil 61, and then advances one step along with the first conveyor belt 23; the subsequent stamping arm 212 moves to the preceding stamping arm 212 , and then punch the cut metal foil 61 ; the two punching arms 212 cycle through the above transposition steps to punch the cut metal foil 61 into a continuous wave shape.
本发明中的压制模块21结构简单,在金属箔片成型过程中仅需要两个冲压臂212即可,而无需采用过度复杂的辅助组件,有效降低了造价成本。当然,金属箔片的成型方法并不限于此,生产时还可使用滚压的方法成型金属箔片上的波浪状。由于滚压法为现有技术,在此不再赘述。The pressing module 21 in the present invention has a simple structure, and only two punching arms 212 are needed in the forming process of the metal foil, without using overly complicated auxiliary components, which effectively reduces the manufacturing cost. Of course, the forming method of the metal foil is not limited thereto, and the rolling method can also be used to form the wave shape on the metal foil during production. Since the rolling method is a prior art, it will not be repeated here.
具体地,所述裁剪装置4上的所述刀片411在裁剪所述已涂胶金属箔片63的过程中,所述刀架组件412带动所述刀片411与所述第二传输带42同步前进;所述刀片411完成裁剪过程后,由所述刀架组件412将所述刀片411移至原始位置,进行下一轮裁剪。Specifically, when the blade 411 on the cutting device 4 is cutting the glued metal foil 63 , the knife holder assembly 412 drives the blade 411 to advance synchronously with the second conveyor belt 42 ; After the blade 411 completes the cutting process, the knife holder assembly 412 moves the blade 411 to the original position for the next round of cutting.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换或改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Any modification, equivalent replacement or improvement made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.
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