CN103480545A - Continuous production equipment for simultaneously coating inner and outer walls of multiple pipes - Google Patents
Continuous production equipment for simultaneously coating inner and outer walls of multiple pipes Download PDFInfo
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Abstract
本发明涉及一种多管内外壁同时涂塑连续式生产设备,包括上件设备、预热设备、涂塑设备、固化设备、冷却设备以及下件设备,所述上件设备包括倾斜的滚道,滚道一端设置链式输送机,链式输送机连接预热烘道,预热烘道上设置有钢管顶升定位装置,钢管顶升定位装置上端设置有自动机械手,所述涂塑设备包括外喷房和外浸流化床,外喷房内设置多支静电喷粉枪,所述固化设备包括输送机以及固化炉。本发明的生产设备具有多管连续生产效率,可以解决钢管不同技术防腐要求的涂装条件,达到多管连续不间断生产。各种机械装置和机械手将生产线有机串联在一起,钢管从上件到下件一次完成。
The invention relates to a continuous plastic-coating continuous production equipment for the inner and outer walls of multi-pipes, including upper equipment, preheating equipment, plastic coating equipment, curing equipment, cooling equipment and lower equipment. The upper equipment includes inclined raceways, A chain conveyor is installed at one end of the raceway, and the chain conveyor is connected to a preheating oven. A steel pipe jacking and positioning device is installed on the preheating oven. An automatic manipulator is installed on the upper end of the steel pipe jacking and positioning device. room and external immersion fluidized bed, and a number of electrostatic powder spray guns are installed in the external spray room, and the curing equipment includes a conveyor and a curing furnace. The production equipment of the present invention has multi-pipe continuous production efficiency, can solve the coating conditions required by different technical anticorrosion of steel pipes, and achieve multi-pipe continuous and uninterrupted production. Various mechanical devices and manipulators organically connect the production line together, and the steel pipe is completed from the upper piece to the lower piece at one time.
Description
the
技术领域 technical field
本发明涉及一种涂塑设备,特别是一种管道的涂塑设备。 The invention relates to plastic coating equipment, in particular to plastic coating equipment for pipelines.
背景技术 Background technique
现在各种钢管,如水管、消防管、电缆套管等等一般都是由人工上料将钢管送至链式输送机进入预热烘道加热,加热后的1支钢管由输送机构将钢管送至内喷涂中心,辊轮自转内喷涂。内喷完毕后,钢管转挂至外壁喷涂生产线上进行外壁喷涂。喷涂结束后,由链式输送机将钢管送至固化炉内加热固化,固化后的钢管冷却下件。但是这种技术生产效率低,产品质量不稳定、能源消耗高,劳动强度高,自动化程度低。 Nowadays, all kinds of steel pipes, such as water pipes, fire pipes, cable casings, etc., are generally fed manually and sent to the chain conveyor to enter the preheating oven for heating. After heating, a steel pipe is sent by the conveying mechanism To the center of the inner spraying, the roller rotates and sprays the inner. After the internal spraying is completed, the steel pipe is transferred to the external wall spraying production line for external wall spraying. After spraying, the steel pipe is sent to the curing furnace by the chain conveyor to be heated and solidified, and the cured steel pipe is cooled to be lowered. However, this technology has low production efficiency, unstable product quality, high energy consumption, high labor intensity and low degree of automation.
发明内容 Contents of the invention
本发明的目的是提供一种多管内外壁同时涂塑连续式生产设备,可以解决钢管不同技术防腐要求的涂装条件,达到多管连续不间断生产,将生产线有机串联在一起,钢管从上件到下件一次完成;生产效率高,涂层性能稳定。 The purpose of the present invention is to provide a continuous production equipment for the simultaneous plastic coating of the inner and outer walls of multi-tubes, which can solve the coating conditions of steel pipes with different technical anti-corrosion requirements, achieve continuous and uninterrupted production of multi-tubes, and organically connect the production lines together. It can be completed at one time to the next part; the production efficiency is high and the coating performance is stable.
为达到此目的本发明采用以下技术方案: To achieve this purpose, the present invention adopts the following technical solutions:
一种多管内外壁同时涂塑连续式生产设备,包括上件设备、预热设备、涂塑设备、固化设备、冷却设备以及下件设备,所述上件设备包括倾斜的滚道,滚道一端设置链式输送机,链式输送机连接预热烘道,预热烘道上设置有钢管顶升定位装置,钢管顶升定位装置上端设置有自动机械手,所述涂塑设备包括外喷房和外浸流化床,外喷房内设置多支静电喷粉枪,所述固化设备包括输送机以及固化炉。 A continuous production equipment for simultaneous plastic coating of inner and outer walls of multiple tubes, including upper equipment, preheating equipment, plastic coating equipment, curing equipment, cooling equipment and lower equipment, the upper equipment includes an inclined raceway, one end of the raceway A chain conveyor is installed, and the chain conveyor is connected to the preheating drying tunnel. The steel pipe jacking and positioning device is installed on the preheating drying tunnel, and the upper end of the steel pipe jacking and positioning device is equipped with an automatic manipulator. The fluidized bed is soaked, and a plurality of electrostatic powder spray guns are installed in the outer spray room, and the curing equipment includes a conveyor and a curing furnace.
本发明的生产设备具有多管连续生产效率,可以解决钢管不同技术防腐要求的涂装条件,达到多管连续不间断生产。各种机械装置和机械手将生产线有机串联在一起,钢管从上件到下件一次完成。生产效率高,涂层性能稳定。根据钢管的防腐要求采用内喷外喷工艺或内喷外浸工艺。这两种工艺在同一生产线上可相互切换。 The production equipment of the present invention has multi-pipe continuous production efficiency, can solve the coating conditions required by different technical anticorrosion steel pipes, and achieve multi-pipe continuous and uninterrupted production. Various mechanical devices and manipulators organically connect the production line together, and the steel pipe is completed from the upper piece to the lower piece at one time. High production efficiency and stable coating performance. According to the anti-corrosion requirements of the steel pipe, the process of internal spraying and external spraying or internal spraying and external immersion process is adopted. These two processes can be switched to each other on the same production line.
与同类产品相比,该成套设备具有能源消耗低、生产效率高、产品质量稳定、自动化程度高、无污染、噪声小、适用范围广等优点。 Compared with similar products, this complete set of equipment has the advantages of low energy consumption, high production efficiency, stable product quality, high degree of automation, no pollution, low noise, and wide application range.
附图说明 Description of drawings
图1为本发明的结构示意图。 Fig. 1 is a structural schematic diagram of the present invention.
具体实施方式 Detailed ways
如图1所示,一种多管内外壁同时涂塑连续式生产设备,包括上件设备、预热设备、涂塑设备、固化设备、冷却设备以及下件设备,所述上件设备包括倾斜的滚道1,滚道1一端设置链式输送机2,链式输送机2连接预热烘道3,预热烘道3上设置有钢管顶升定位装置4,钢管顶升定位装置4上端设置有自动机械手5,所述涂塑设备包括外喷房6和外浸流化床7,外喷房内设置多支静电喷粉枪,所述固化设备包括输送机8以及固化炉9,固化炉9后面设置有冷却设备10以及下件设备11,下件设备11也是采用输送机以及倾斜的滚道,最后在钢管收集槽内将涂装好的钢管收集。 As shown in Fig. 1, a kind of multi-pipe inner and outer walls are simultaneously coated with plastic continuous production equipment, including upper equipment, preheating equipment, plastic coating equipment, curing equipment, cooling equipment and lower equipment, and the upper equipment includes inclined Raceway 1, chain conveyor 2 is installed at one end of raceway 1, chain conveyor 2 is connected to preheating drying tunnel 3, steel pipe lifting and positioning device 4 is installed on preheating drying tunnel 3, and the upper end of steel pipe lifting and positioning device 4 is set There is an automatic manipulator 5, the plastic coating equipment includes an outer spray room 6 and an outer immersion fluidized bed 7, a plurality of electrostatic powder spray guns are arranged in the outer spray room, and the curing equipment includes a conveyor 8 and a curing furnace 9, the curing furnace 9. Cooling equipment 10 and lower piece equipment 11 are arranged at the back. The lower piece equipment 11 also adopts conveyors and inclined raceways, and finally the coated steel pipes are collected in the steel pipe collection tank.
进行生产的时候,钢管在无动力的倾斜的滚道1上自动滚动至链式输送机2,通过链式输送机2的输送进入预热烘道3,钢管被加热至所需温度,链式输送机2将钢管送出预热烘道3,再用钢管顶升定位装置4将钢管顶上来并定位,再用自动机械手5的挂装机构将钢管抓住送至涂塑区,这时候根据钢管的防腐要求,如果是采用内喷外喷工艺,则自动机械手5将钢管送至外喷房6,外喷房6内采用多支静电喷粉枪往复式喷粉对钢管外涂,同时内喷涂二端纵向自行走,自动定位后回程喷枪喷涂;如果是采用内喷外浸工艺,则自动机械手5将钢管快速上升到位平移至外浸流化床7,接通风机,利用风机的风量、风压使流化床内的粉末呈“沸腾”状。沸腾像液体状的粉末快速吸附在钢管的外壁表面形成涂层后,自动机械手随即迅速将钢管提升到位同时内喷二端纵向自行走开始进行内喷涂。喷涂结束后,自动机械手将钢管平移至固化炉口放置在无搁点装置上(自动机械手自动归为到喷涂位置),由输送机8将钢管送至固化炉9内加热固化,固化后的钢管通过冷却设备10冷却后,再通过下件设备11下件,从而完成整个工艺。 During production, the steel pipe automatically rolls to the chain conveyor 2 on the unpowered inclined raceway 1, and is conveyed by the chain conveyor 2 into the preheating oven 3, and the steel pipe is heated to the required temperature, and the chain conveyor The conveyor 2 sends the steel pipe out of the preheating oven 3, and then uses the steel pipe jacking and positioning device 4 to lift the steel pipe up and position it, and then uses the hanging mechanism of the automatic manipulator 5 to grab the steel pipe and send it to the plastic coating area. Anti-corrosion requirements, if the internal spraying and external spraying process is adopted, the automatic manipulator 5 will send the steel pipe to the external spraying room 6, and in the external spraying room 6, multiple electrostatic powder spray guns are used to reciprocate the powder coating on the steel pipe, and at the same time, the internal spraying The two ends are self-propelled in the longitudinal direction, and after automatic positioning, the return spray gun is sprayed; if the internal spraying and external immersion process is adopted, the automatic manipulator 5 will quickly rise the steel pipe to the position and move it to the external immersion fluidized bed 7, connect the fan, and use the air volume and air flow of the fan. Press to make the powder in the fluidized bed "boiling". After the boiling liquid-like powder quickly adsorbs on the surface of the outer wall of the steel pipe to form a coating, the automatic manipulator quickly lifts the steel pipe into place, and at the same time, the two ends of the inner spraying machine move longitudinally to start the inner spraying. After the spraying is finished, the automatic manipulator will move the steel pipe to the mouth of the curing furnace and place it on the non-resting device (the automatic manipulator will automatically return to the spraying position), and the conveyor 8 will send the steel pipe to the curing furnace 9 for heating and curing, and the cured steel pipe After being cooled by the cooling device 10, the parts are lowered by the lowering device 11, so as to complete the whole process.
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Cited By (4)
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| CN103920628A (en) * | 2014-04-28 | 2014-07-16 | 上海宝钢包装股份有限公司 | Manufacturing technology of two-piece-type steel high-performance zip-top cans |
| CN110653120A (en) * | 2019-10-10 | 2020-01-07 | 张小云 | A kind of plastic parts graphene dip coating device |
| CN111760732A (en) * | 2020-07-04 | 2020-10-13 | 台州市三龙涂装设备有限公司 | Pipe plastic spraying production line |
| CN116651703A (en) * | 2023-07-31 | 2023-08-29 | 常州极太汽车配件有限公司 | Automatic powder soaking and vibrating device for battery connecting piece and control system |
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| CN116651703A (en) * | 2023-07-31 | 2023-08-29 | 常州极太汽车配件有限公司 | Automatic powder soaking and vibrating device for battery connecting piece and control system |
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| CN103480545B (en) | 2017-01-25 |
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Effective date of registration: 20250911 Address after: 313299 Zhejiang Province, Huzhou City, Deqing County, Wukang Town, Beihu Xijie 237.NO Patentee after: Zhejiang Juteng Intelligent Equipment Co.,Ltd. Country or region after: China Address before: 313200 Zhejiang Province Huzhou City Deqing County Wukang Town Beihu Xijie 237.NO Patentee before: Zhejiang Julong Coating Equipment Ltd. Country or region before: China |
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