CN103469927B - A kind of preparation method of cracking resistance sound-proof lightweight wall - Google Patents

A kind of preparation method of cracking resistance sound-proof lightweight wall Download PDF

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Publication number
CN103469927B
CN103469927B CN201310414710.4A CN201310414710A CN103469927B CN 103469927 B CN103469927 B CN 103469927B CN 201310414710 A CN201310414710 A CN 201310414710A CN 103469927 B CN103469927 B CN 103469927B
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wall
cracking resistance
preparation
resistance sound
lightweight wall
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CN103469927A (en
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周建平
赵西建
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Chongqing shanyudao Technology Co., Ltd
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周建平
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Abstract

The invention discloses a kind of preparation method of cracking resistance sound-proof lightweight wall, adopt the combined wall of six layer materials, composite sequence is cement mortar+polyethylene composite plastic+polyphenyl particle heat-insulating mortar+concrete+polyethylene composite plastic+cement mortar, the combination of multilayer materials ensure that the sound-insulating performance of body of wall, a kind of cracking resistance sound-proof lightweight wall of the present invention, also there is stronger water resistance, and due to its body of wall thin compared with solid plain body of wall, add certain usable floor area, save building to take up an area, the ornamental planeness of surfaces of wall is good, the more traditional body of wall of later stage decoration spraying and decorating is easier.

Description

A kind of preparation method of cracking resistance sound-proof lightweight wall
Technical field
The present invention relates to building material field, especially relate to a kind of preparation method of cracking resistance sound-proof lightweight wall.
Background technology
The annual cities and towns of China, grange are all significantly increasing; and often use the clay tile wall of 10,000 square metres; just need to dig one mu of soil and make solid loam brick; population and soil are the major issues of national economy; protection land resources is very urgent; New Type Light-weight Wall Material carries out new discussion to construction wall revolution, and construction wall construction produces conversion aspect to industrialization, and a kind of method releasing novel unique construction wall progressively substitutes traditional brick wall FE Tiler.
It is not strong to there is sound-insulating effect in current various light wall material, and there is certain quality problem, and water proofing property is not strong, easily produces crack phenomenon.
Therefore, a kind of new technology is needed to solve the problem.
Summary of the invention
Goal of the invention: for solving the deficiencies in the prior art, the object of the present invention is to provide a kind of light-weight aseismatic, there is the preparation method of the cracking resistance sound-proof lightweight wall of stronger heat preservation and soundproof water resistance.
Technical scheme: for achieving the above object, the present invention is achieved by the following technical solutions:
A preparation method for cracking resistance sound-proof lightweight wall, comprises the following steps:
(1) according to following formula, the raw material making cement mortar is mixed, described cement mortar comprises following component according to mass percent: waste residue 25-35%, useless stalk 21-28%, desulfurated plaster 16-19%, flyash 25-35%, plastic expansion agent 0.5-2%, aluminum sulfate 0.2-1%, the limestone of surplus, water-solid ratio is 0.1-0.3;
(2) mixed by concrete for making raw material according to following formula, described concrete comprises following component according to mass percent: Portland cement 30-45%, slag 20-30%, admixture 12-26%, the water of other Admixtures 1.5-3% and surplus.
(3) be ready to prepare mould at Light Wall, first the cement mortar mixed material that one deck step (1) is made is put into, carry out vibrating after indent and add layer of polyethylene composite plastic magma again, one deck polyphenyl particle heat-insulating mortar is added after repoussage, the concrete material made by one deck step (2) is added again after 70-80 DEG C of low temperature reservation 60-90min, carry out vibrating after indent and add layer of polyethylene composite plastic magma, the cement mortar that one deck step (1) is made is added after repoussage, vibrate after indent and carry out High Temperature Curing at 150-170 DEG C, high-pressure curing is carried out again after form removal, namely can be made into Light Wall.
Further, the polypropylene fibre of 20-30% is compounded with in described polyethylene composite plastic.
Further, described waste residue is industrial residue.
Further, described plastic expansion agent is the agent of EEA-101 plastic expansion.
Further, described admixture is quicklime or flyash.
Further, other Admixtures described are high-efficiency water-reducing agent of poly-carboxylic acid and surface hardener.
Further, the mass ratio of described high-efficiency water-reducing agent of poly-carboxylic acid and surface hardener is 2:1.
Further, in described step (3), the thickness of every layer of raw material is 2-5cm.
Beneficial effect: the preparation method of a kind of cracking resistance sound-proof lightweight wall provided by the invention, adopt the combined wall of six layer materials, composite sequence is cement mortar+polyethylene composite plastic+polyphenyl particle heat-insulating mortar+concrete+polyethylene composite plastic+cement mortar, the combination of multilayer materials ensure that the sound-insulating performance of body of wall, a kind of cracking resistance sound-proof lightweight wall of the present invention, also there is stronger water resistance, and due to its body of wall thin compared with solid plain body of wall, add certain usable floor area, save building to take up an area, the ornamental planeness of surfaces of wall is good, the more traditional body of wall of later stage decoration spraying and decorating is easier.
Detailed description of the invention
Below in conjunction with specific embodiment, concrete introduction is done to the present invention.
Embodiment 1:
A kind of cracking resistance sound-proof lightweight wall, comprises the complex of six layer materials, first floor and layer 6 be that cement mortar, the second layer and layer 5 are polyethylene composite plastic, third layer is polyphenyl particle heat-insulating mortar, the 4th layer be concrete; The polypropylene fibre of 20% is compounded with in described polyethylene composite plastic;
A preparation method for cracking resistance sound-proof lightweight wall, comprises the following steps:
(1) according to following formula, the raw material making cement mortar is mixed, described cement mortar comprises following component according to mass percent: industrial residue 25%, useless stalk 21%, desulfurated plaster 16%, flyash 25%, EEA-101 plastic expansion agent 0.5%, aluminum sulfate 0.2%, the limestone of surplus, water-solid ratio is 0.1;
(2) according to following formula, concrete for making raw material is mixed, described concrete comprises following component according to mass percent: Portland cement 30%, slag 30%, quicklime 12%, mass ratio is the high-efficiency water-reducing agent of poly-carboxylic acid of 2:1 and the water of surface hardener 1.5% and surplus;
(3) be ready to prepare mould at Light Wall, first the cement mortar mixed material that one deck step (1) is made is put into, carry out vibrating after indent and add layer of polyethylene composite plastic magma again, one deck polyphenyl particle heat-insulating mortar is added after repoussage, the concrete material made by one deck step (2) is added again after 70 DEG C of low temperature reservation 90min, carry out vibrating after indent and add layer of polyethylene composite plastic magma, the cement mortar that one deck step (1) is made is added after repoussage, vibrate after indent and carry out High Temperature Curing at 150 DEG C, high-pressure curing is carried out again after form removal, namely can be made into Light Wall.
Embodiment 2:
A kind of cracking resistance sound-proof lightweight wall, comprises the complex of six layer materials, first floor and layer 6 be that cement mortar, the second layer and layer 5 are polyethylene composite plastic, third layer is polyphenyl particle heat-insulating mortar, the 4th layer be concrete; The polypropylene fibre of 30% is compounded with in described polyethylene composite plastic;
A preparation method for cracking resistance sound-proof lightweight wall, comprises the following steps:
(1) according to following formula, the raw material making cement mortar is mixed, described cement mortar comprises following component according to mass percent: industrial residue 27%, useless stalk 23%, desulfurated plaster 19%, flyash 27%, EEA-101 plastic expansion agent 2%, aluminum sulfate 1%, the limestone of surplus, water-solid ratio is 0.3;
(2) according to following formula, concrete for making raw material is mixed, described concrete comprises following component according to mass percent: Portland cement 45%, slag 20%, flyash 26%, mass ratio is the high-efficiency water-reducing agent of poly-carboxylic acid of 2:1 and the water of surface hardener 3% and surplus;
(3) be ready to prepare mould at Light Wall, first the cement mortar mixed material that one deck step (1) is made is put into, carry out vibrating after indent and add layer of polyethylene composite plastic magma again, one deck polyphenyl particle heat-insulating mortar is added after repoussage, the concrete material made by one deck step (2) is added again after 80 DEG C of low temperature reservation 60min, carry out vibrating after indent and add layer of polyethylene composite plastic magma, the cement mortar that one deck step (1) is made is added after repoussage, vibrate after indent and carry out High Temperature Curing at 170 DEG C, high-pressure curing is carried out again after form removal, namely can be made into Light Wall.
Embodiment 3:
A kind of cracking resistance sound-proof lightweight wall, comprises the complex of six layer materials, first floor and layer 6 be that cement mortar, the second layer and layer 5 are polyethylene composite plastic, third layer is polyphenyl particle heat-insulating mortar, the 4th layer be concrete; The polypropylene fibre of 25% is compounded with in described polyethylene composite plastic;
A preparation method for cracking resistance sound-proof lightweight wall, comprises the following steps:
(1) according to following formula, the raw material making cement mortar is mixed, described cement mortar comprises following component according to mass percent: industrial residue 28%, useless stalk 25%, desulfurated plaster 17%, flyash 28%, EEA-101 plastic expansion agent 1%, aluminum sulfate 0.5%, the limestone of surplus, water-solid ratio is 0.2;
(2) according to following formula, concrete for making raw material is mixed, described concrete comprises following component according to mass percent: Portland cement 38%, slag 25%, quicklime 20%, mass ratio is the high-efficiency water-reducing agent of poly-carboxylic acid of 2:1 and the water of surface hardener 2.2% and surplus;
(3) be ready to prepare mould at Light Wall, first the cement mortar mixed material that one deck step (1) is made is put into, carry out vibrating after indent and add layer of polyethylene composite plastic magma again, one deck polyphenyl particle heat-insulating mortar is added after repoussage, the concrete material made by one deck step (2) is added again after 75 DEG C of low temperature reservation 75min, carry out vibrating after indent and add layer of polyethylene composite plastic magma, the cement mortar that one deck step (1) is made is added after repoussage, vibrate after indent and carry out High Temperature Curing at 160 DEG C, high-pressure curing is carried out again after form removal, namely can be made into Light Wall.
Adopt the formula of a kind of cracking resistance sound-proof lightweight wall in above-described embodiment 1-3, the universal method preparing Light Wall in this area can prepare the materials for wall that physical property complies with the national standard requirements, body of wall finished product in embodiment 1-3 is carried out quantitative measurement, sound-insulation value is 45-55dB, thermal resistance value is 2.00, water absorption rate≤15%, bending resistance degree is 18000N, and resistance to compression degree is 26000N.
Can find out from above data, the Light Wall prepared by preparation method of a kind of cracking resistance sound-proof lightweight wall of the present invention, there is stronger water-proofing anticracking performance, sound insulation value, in addition because its body of wall is thin compared with solid plain body of wall, add certain usable floor area, save building and take up an area, the ornamental planeness of surfaces of wall is good, the more traditional body of wall of later stage decoration spraying and decorating is easier, has stronger practicality.
Should be understood that, above detailed description of the invention is only not used in for illustration of the present invention and limits the scope of the invention, after having read the present invention, the amendment of those skilled in the art to the various equivalent form of value of the present invention has all fallen within the application's claims limited range.

Claims (8)

1. a preparation method for cracking resistance sound-proof lightweight wall, is characterized in that comprising the following steps:
(1) according to following formula, the raw material making cement mortar is mixed, described cement mortar comprises following component according to mass percent: waste residue 25-35%, useless stalk 21-28%, desulfurated plaster 16-19%, flyash 25-35%, plastic expansion agent 0.5-2%, aluminum sulfate 0.2-1%, the limestone of surplus, water-solid ratio is 0.1-0.3;
(2) mixed by concrete for making raw material according to following formula, described concrete comprises following component according to mass percent: Portland cement 30-45%, slag 20-30%, admixture 12-26%, the water of other Admixtures 1.5-3% and surplus;
(3) be ready to prepare mould at Light Wall, first the cement mortar mixed material that one deck step (1) is made is put into, carry out vibrating after indent and add layer of polyethylene composite plastic magma again, one deck polyphenyl particle heat-insulating mortar is added after repoussage, the concrete material made by one deck step (2) is added again after 70-80 DEG C of low temperature reservation 60-90min, carry out vibrating after indent and add layer of polyethylene composite plastic magma, the cement mortar that one deck step (1) is made is added after repoussage, vibrate after indent and carry out High Temperature Curing at 150-170 DEG C, high-pressure curing is carried out again after form removal, namely can be made into Light Wall.
2. the preparation method of a kind of cracking resistance sound-proof lightweight wall according to claim 1, is characterized in that: the polypropylene fibre being compounded with 20-30% in described polyethylene composite plastic.
3. the preparation method of a kind of cracking resistance sound-proof lightweight wall according to claim 1, is characterized in that: described waste residue is industrial residue.
4. the preparation method of a kind of cracking resistance sound-proof lightweight wall according to claim 1, is characterized in that: described plastic expansion agent is the agent of EEA-101 plastic expansion.
5. the preparation method of a kind of cracking resistance sound-proof lightweight wall according to claim 1, is characterized in that: described admixture is quicklime or flyash.
6. the preparation method of a kind of cracking resistance sound-proof lightweight wall according to claim 1, is characterized in that: other Admixtures described are high-efficiency water-reducing agent of poly-carboxylic acid and surface hardener.
7. the preparation method of a kind of cracking resistance sound-proof lightweight wall according to claim 6, is characterized in that: the mass ratio of described high-efficiency water-reducing agent of poly-carboxylic acid and surface hardener is 2:1.
8. the preparation method of a kind of cracking resistance sound-proof lightweight wall according to claim 1, is characterized in that: in described step (3), the thickness of every layer of raw material is 2-5cm.
CN201310414710.4A 2013-09-12 2013-09-12 A kind of preparation method of cracking resistance sound-proof lightweight wall Active CN103469927B (en)

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CN104496306A (en) * 2014-12-08 2015-04-08 青阳县天工预拌商品砂浆有限公司 Anti-crack concrete and preparation method thereof
CN106278097A (en) * 2016-08-12 2017-01-04 马鞍山十七冶工程科技有限责任公司 A kind of titanium gypsum stalk fibre light aggregate concrete and preparation method thereof
CN108002754B (en) * 2017-11-13 2020-04-10 江苏中路工程技术研究院有限公司 Tail gas degradation type environment-friendly sound absorption brick, preparation method thereof and tail gas degradation type environment-friendly sound barrier

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CN201148677Y (en) * 2008-01-03 2008-11-12 浙江海滨建设集团有限公司 Wall exterior composite heat-insulating layer
CN102852332A (en) * 2012-03-22 2013-01-02 常州市建筑科学研究院股份有限公司 Casting type fireproof external wall insulation system and construction method thereof
CN202936907U (en) * 2012-11-28 2013-05-15 中建保华建筑有限责任公司 Hydrophobic rock wool board thermal insulating wall body structure
CN103276831A (en) * 2013-06-28 2013-09-04 安徽中瑞节能装饰材料集团有限公司 Inorganic composite A-class non-combustible insulation board wall thermal insulation system and construction method

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US9102076B2 (en) * 2009-11-25 2015-08-11 Cabot Corporation Methods for making aerogel composites

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Publication number Priority date Publication date Assignee Title
CN201148677Y (en) * 2008-01-03 2008-11-12 浙江海滨建设集团有限公司 Wall exterior composite heat-insulating layer
CN102852332A (en) * 2012-03-22 2013-01-02 常州市建筑科学研究院股份有限公司 Casting type fireproof external wall insulation system and construction method thereof
CN202936907U (en) * 2012-11-28 2013-05-15 中建保华建筑有限责任公司 Hydrophobic rock wool board thermal insulating wall body structure
CN103276831A (en) * 2013-06-28 2013-09-04 安徽中瑞节能装饰材料集团有限公司 Inorganic composite A-class non-combustible insulation board wall thermal insulation system and construction method

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