CN103469159B - Special production equipment for far infrared energy heating panel - Google Patents
Special production equipment for far infrared energy heating panel Download PDFInfo
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- CN103469159B CN103469159B CN201310377143.XA CN201310377143A CN103469159B CN 103469159 B CN103469159 B CN 103469159B CN 201310377143 A CN201310377143 A CN 201310377143A CN 103469159 B CN103469159 B CN 103469159B
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Abstract
A piece of special production equipment for a far infrared energy heating panel comprises an equipment body and is characterized in that the equipment body is provided with a transmission device, a fuel and heat energy transformation device, a film coating device, an air exhausting device, a smog absorbing processing device, a film coating cooling device, a temperature control device, a television monitoring system, a center console and a control system, wherein the control system is in electric control connection with the transmission device, the fuel and heat energy transformation device, the film coating device, the air exhausting device, the smog absorbing processing device, the film coating cooling device, the temperature control device, the television monitoring system and the center console; the area of the equipment body is divided into a preheating area, a heating area, a constant temperature film coating area, a shock cooling area and a slow cooling area, and a vertical knife switch for regulating the temperature is arranged between the adjacent areas. The special production equipment uses natural gas as a heating mode, a workpiece is automatically coated with a film by the various processing areas and the processing devices on the equipment body through the control system to overcome the instability of manual operation while the danger and the limitation of electric heating are eliminated, so that the product yield and the production efficiency are greatly improved, in addition, the smog absorbing processing device is further arranged on the equipment, so that the intelligent pollution-free energy-saving environmentally-friendly production of the equipment is achieved.
Description
Technical field
The present invention relates to a kind of production unit, specifically a kind of far-infrared ray power heating board production equipment special.
Background technology
Chinese patent literature number is that CN201377977Y discloses a kind of tunnel kiln on January 6th, 2010, it comprises kiln wall, kiln top, track pier, track and sand seal groove, the internal surface of kiln wall is provided with fire brick layer, described kiln top is made up of flat pattern arch crown refractory brick layer, vault pure aluminium silicate thermal insulation layer, pearl rock stratum, precast hollow slab, heat preserving and insulating material layer and top cover from bottom to top successively, be flat below flat pattern arch crown refractory brick layer, form by refractory brick is mutually embedding; The outside surface of fire brick layer is coated with energy-saving coatings, and the section of kiln is 1.9m or 2.58m, is provided with waste heat chimney road and breathes out air channel in kiln wall.It is said, this tunnel kiln reasonable in design, heat insulation and preservation effect is good, and tile product color and luster is consistent, and quality is good, and cost is low, kiln long service life, environmental protection and energy saving; But, the tunnel kiln technology of this type is comparatively single, and production capacity is lower, be applied to produce on far infrared heating plate also to there is certain difficult problem, and market is increasing for the demand of far infrared heating plate, most of production unit can not meet the requirement in production capacity.Therefore, further improvement is necessary.
Summary of the invention
Object of the present invention aims to provide a kind of simple and reasonable, safe and reliable, and facility compact degree is high, produce low low, production efficiency is high, and the far-infrared ray power heating board production equipment special of energy-conserving and environment-protective, to overcome weak point of the prior art.
By a kind of far-infrared ray power heating board production equipment special that this object designs, comprise equipment body, it is characterized in that equipment body being provided with transmission mechanism, fuel and heat energy conversion device, film coating apparatus, gas barrier, fume absorbent treatment unit, plated film refrigerating unit, temperature control unit, TV monitor system, console and the Controlling System electricly connected with above-mentioned each device respectively; Described equipment body is distinguished preheating zone, heating zone, constant temperature plated film district, quench zone and slow cooling district, is provided with one for regulating the vertical plug-in strip of temperature between adjacent region.
Described equipment body comprises workpiece transport platform, and workpiece transport platform is by actuator drives, and its inside is tunnel like, and divides bisection up and down to form double layer tunnel, lower floor's tunnel closed at both ends by the roller rod of transmission mechanism, and two ends, tunnel, upper strata outwards lead directly to; The inside of workpiece transport platform is distinguished preheating zone, heating zone, constant temperature plated film district, quench zone and slow cooling district; Workpiece is by roller rod linear running in workpiece transport platform.
Described transmission mechanism comprises transmission frequency transformer, driving motor, sprocket wheel, chain, angle gear assembly and club, and wherein angle gear assembly is oil immersed type.
Described fuel and heat energy conversion device comprise air tower, gas pipeline, reducing valve, flow calorimeter, performer, burner and automatic electronic ignition device; Burner to be arranged in heating zone and constant temperature plated film district and to be placed in the below of roller rod; The heat energy that burner produces to be ejected in lower floor the tunnel in and to be upwards passed in tunnel, upper strata to two ends diffusion, makes upper and lower layer tunnel pressure reciprocity.
The corresponding fuel of described equipment body and heat energy conversion device are provided with auxiliary combustion equipment, and auxiliary combustion equipment comprises combustion-supporting frequency transformer, burner blower, combustion-supporting airduct and air control valve; Combustion-supporting frequency transformer is arranged in the cupboard below console, is connected with burner blower and console by control line, realizes its automatic open close; Combustion-supporting airduct is connected with burner by metallic hose, and air control valve is arranged between metallic hose and burner; The combustion-supporting plug-in strip for regulating wind speed and air quantity is also provided with in combustion-supporting airduct.
Described film coating apparatus is arranged in preheating zone and constant temperature plated film district, comprises the controlling box be connected with console, two spray gun assembly, film coating agent container containing, spray gun drive unit and the Digiplex for controlling film coating apparatus work; Two spray gun assembly is connected with controlling box by the air pressure draw, and spray gun drive unit is connected with controlling box by supply lead; Two spray gun assembly is connected by vapor pipe with between film coating agent container containing; Spray gun drive unit comprises spray gun drive-motor, sprocket wheel and chain, and two spray gun assembly to be arranged on chain and to realize two-way asynchronous independence by spray gun drive-motor and chain wheel drive and comes and goes and run; The corresponding two spray gun assembly of equipment body is provided with plated film mouth.
Described gas barrier comprises first row device of air and second row device of air;
Described first row device of air is arranged on preheating zone, comprises exhaust frequency transformer, exhaust motor, vapor pipe and gas shaft; Exhaust frequency transformer is arranged in the cupboard below console, is connected, realizes its automatic open close by control line with exhaust motor and console; The corresponding first row device of air of equipment body is provided with at least two flaring venting ports on preheating zone, two venting ports are arranged at the upper strata tunnel top of preheating zone and lower floor's tunnel bottom and mutually corresponding respectively, and two venting ports are connected with exhaust motor respectively by vapor pipe; One is arranged for regulating the exhaust plug-in strip of exhaust air rate between exhaust motor and gas shaft;
Described second row device of air is arranged in slow cooling district, comprises exhaust frequency transformer, exhaust motor, vapor pipe and gas shaft; Exhaust frequency transformer is arranged in the cupboard below console, is connected, realizes its automatic open close by control line with exhaust motor and console; The corresponding second row device of air of equipment body is provided with at least two flaring venting ports in slow cooling district, two venting ports are arranged at the upper strata tunnel top in slow cooling district and lower floor's tunnel bottom and mutually corresponding respectively, and two venting ports are connected with exhaust motor respectively by vapor pipe; One is arranged for regulating the exhaust plug-in strip of exhaust air rate between exhaust motor and gas shaft; The corresponding second row device of air of equipment body is also provided with heat-energy recovering apparatus, heat-energy recovering apparatus comprises energy recovery pipe, energy recovery pipe one end is arranged on the pipe connecting of exhaust motor and gas shaft, and corresponding exhaust plug-in strip is provided with energy recovery plug-in strip, and the other end is arranged on preheating zone; The junction of described energy recovery pipe and above-mentioned pipe connecting is lower than being vented plug-in strip.
Described fume absorbent treatment unit comprises range hood, Smoking pipe, fume cleaning treatment system, smoking blower fan and smoking chimney; Range hood is arranged at the top of plated film mouth, is connected with fume cleaning treatment system by Smoking pipe, is provided with the smog plug-in strip for regulating amount of smoke between range hood and Smoking pipe; Fume cleaning treatment system comprises first class purification tower, explosive barrel, lye vat, water pump, waste water purification tank and secondary purification tower; First class purification tower is water curtain type, and its inner waste water directly flows to waste water purification tank; Liquid in explosive barrel and waste water purification tank flows in lye vat respectively by water pump and forms purification alkali lye, and flows to first class purification tower by water pump; First class purification tower is connected with secondary purification tower by Smoking pipe; Described smoking blower fan is arranged between secondary purification tower and smoking chimney.
Described plated film refrigerating unit is arranged on quench zone, comprise cooling blower and cooling duct, cooling duct is provided with some quantity and is arranged at upper strata tunnel top and lower floor's tunnel bottom of quench zone in array respectively, and wherein cooling duct is mutually corresponding up and down.
Described temperature control unit is arranged on preheating zone, heating zone, constant temperature plated film district, quench zone and plated film mouth, comprises thermopair, is with memory function and the temperature regulator be connected with the computer in Controlling System; Described TV monitor system comprises camera, image processor, storer, transmitter and puncheon; Described Controlling System comprise for data gathering and process computer and load the electronic housing of power-supply unit.
The present invention adopts heated by natural gas mode, overcome electrically heated dangerous and circumscribed while, workpiece by Controlling System on equipment body through each process zone and processing unit (plant) automatic film coating, overcome the unstable of manual operation, substantially increase qualification rate and the production work efficiency of product, and equipment is also provided with fume absorbent treatment unit, really realizes the intellectuality of equipment, pollution-free, energy-conserving and environment-protective production.It has simple and reasonable, safe and reliable, and facility compact degree is high, produce low low, the features such as production efficiency is high, energy-conserving and environment-protective.Any plate can be widely used in, sheet-like workpiece carries out single double-face vacuum plated film, sintering curing, practical.
Accompanying drawing explanation
Fig. 1 is one embodiment of the invention production unit structural representation.
Fig. 2 is invention one embodiment film coating apparatus structural representation.
Fig. 3 is invention one embodiment fume absorbent treatment unit structural representation.
Embodiment
Below in conjunction with drawings and Examples, the invention will be further described.
See Fig. 1-Fig. 3, this far-infrared ray power heating board production equipment special, comprise equipment body 1, equipment body 1 is provided with transmission mechanism, fuel and heat energy conversion device, film coating apparatus, gas barrier, fume absorbent treatment unit, plated film refrigerating unit, temperature control unit, TV monitor system, console and the Controlling System electricly connected with above-mentioned each device respectively.
Described equipment body 1 is distinguished preheating zone A, heating zone B, constant temperature plated film district C, quench zone D and slow cooling district E, is provided with one for regulating the vertical plug-in strip of temperature between adjacent region; Wherein preheating zone A and slow cooling district E is general soak zones, and internal layer selects low insulation levels light mullite brick individual layer to build system, and middle layer selects red soil insulating brick individual layer to build system, and outer tire layer thickness is the square insulation quilt of 50 ~ 60mm; Heating zone B, constant temperature plated film district C and quench zone D are high request soak zones, internal layer selects high insulation levels light mullite brick individual layer to build system, medium insulation levels light mullite brick is selected in middle layer, and system is built in individual layer dislocation, and outer tire layer thickness is the block insulation felt of 50 ~ 60mm.By above Insulation, make equipment body 1 internal temperature up to 600 ~ 700 DEG C and continue 24 hours, appearance corresponding site temperature, lower than 45 DEG C, decreases scattering and disappearing of heat to greatest extent, effectively reduces the consumption of combustion gas, saved the spending of combustion gas expense.
Equipment body 1 comprises workpiece transport platform, and workpiece transport platform is by actuator drives, and its inside is tunnel like, long 40 meters, wide 1.2 meters, high 0.06 meter, halved by the roller rod about 2 points of transmission mechanism and form double layer tunnel, lower floor's tunnel closed at both ends, two ends, tunnel, upper strata outwards lead directly to; The inside of workpiece transport platform is distinguished preheating zone A, heating zone B, constant temperature plated film district C, quench zone D and slow cooling district E, one is provided with for regulating the vertical plug-in strip of temperature between adjacent region, make the pressure in tunnel and temperature be in balance and stability state, guarantee the coating quality of every workpiece; Workpiece, by roller rod 2 linear running in workpiece transport platform, guarantees that every workpiece arrives in workpiece collection table reposefully.
Transmission mechanism comprises transmission frequency transformer, driving motor, sprocket wheel, chain, angle gear assembly and club 2, and wherein angle gear assembly is oil immersed type.Workpiece transport platform independently can come and go operation by subregion by transmission mechanism, and its dynamic travelling speed can regulate arbitrarily for 15 ~ 100 minutes, is applicable to the plated film travelling speed requirement of unlike material workpiece.Described club 2 selects high aluminium material to make, its diameter 65mm, wall thickness 6mm, length 1700mm.
Fuel and heat energy conversion device comprise air tower 3, gas pipeline 4, reducing valve 5, flow calorimeter 6, performer 7, burner 8 and automatic electronic ignition device; Burner 8 sets 22 groups, 11 groups, every limit, to be arranged at respectively on heating zone B and constant temperature plated film district C and to be placed in the below of roller rod 2; The heat energy that burner 8 produces to be ejected in lower floor the tunnel in and to spread to two ends and is upwards passed in tunnel, upper strata, make upper and lower layer tunnel pressure equity, ensure that homogeneity and the stability of heating zone B and constant temperature plated film district C temperature, reduce the temperature difference and without the elegant phenomenon of heat wave.
The corresponding fuel of equipment body 1 and heat energy conversion device are provided with auxiliary combustion equipment, and auxiliary combustion equipment comprises combustion-supporting frequency transformer, burner blower 9, combustion-supporting airduct 10 and air control valve; Combustion-supporting frequency transformer is arranged in the cupboard below console, is connected with burner blower 9 and console by control line, realizes its automatic open close, is convenient to diagnosis and the maintenance of fault; Combustion-supporting airduct 10 is embedded in equipment body bottom inside with the packing of burner 8 connection section, and the two is connected with burner 8 by metallic hose, air control valve is arranged between metallic hose and burner 8, is convenient to the ratio adjusting combustion-supporting tolerance, guarantees the best combustion effect of combustion gas; Also be provided with combustion-supporting plug-in strip in combustion-supporting airduct 10, for regulating best wind speed and the air quantity of combustion-supporting tolerance, guarantee the Thorough combustion of combustion gas, effectively reducing discharge amount of exhaust gas, improve the rate of utilization of combustion gas, decrease the spending of combustion gas expense simultaneously.
Film coating apparatus is arranged on preheating zone A and constant temperature plated film district C, comprises the controlling box 11 be connected with console, two spray gun assembly 12, film coating agent container containing 13, spray gun drive unit and the Digiplex for controlling film coating apparatus work; Two spray gun assembly 12 is connected with controlling box 11 by the air pressure draw 39, and spray gun drive unit is connected with controlling box 11 by supply lead 16; Two spray gun assembly 12 adopts high technology ceramics or quartz to make, adjustable spray shapes and size, and can dismounting clean and change arbitrarily, it be connected with film coating agent container containing 13 by vapor pipe 14; Spray gun drive unit adopts variable-frequency motor, gear adds tooth bar or chain drive, also servomotor can be selected to add screw mandrel, range of movement and speed can regulate arbitrarily as required, specifically, spray gun drive unit comprises spray gun drive-motor 15, sprocket wheel 38 and chain 17, two spray gun assembly 12 to be arranged on chain 17 and to be driven by spray gun drive-motor 15 and sprocket wheel 38 and realizes that two-way asynchronous independence is round to be run, and ensure that high precision plated film, high-density plated film and high uniformity plated film; The corresponding two spray gun assembly 12 of equipment body 1 is provided with plated film mouth 18.The startup of film coating apparatus and termination, adopt conputer controlled self acting and manually one-touch double mode, just in case equipment operation is broken down, be convenient to emergency stop and maintenance.
Gas barrier comprises first row device of air and second row device of air.
First row device of air is arranged on the A of preheating zone, comprises exhaust frequency transformer, exhaust motor 19, vapor pipe 20 and gas shaft 21; Exhaust frequency transformer is arranged in the cupboard below console, is connected, realizes its automatic open close by control line with exhaust motor 19 and console; Exhaust frequency transformer and gas shaft 21 are arranged in the A upper stage of preheating zone, and gas shaft 21 selects stainless steel welding tube to make, its diameter 300mm, wall thickness 50mm, height 2000mm, straight-through factory building watt top.Equipment body 1 corresponding first row device of air is provided with at least two flaring venting ports on the A of preheating zone, two venting ports are arranged at the upper strata tunnel top of preheating zone A and lower floor's tunnel bottom and mutually corresponding respectively, and two venting ports are connected with exhaust motor 19 respectively by vapor pipe 20; One is arranged for regulating the exhaust plug-in strip 22 of exhaust air rate between exhaust motor 19 and gas shaft 21.Described exhaust motor 19 vacuum fan establishes two, wherein one for routine work, another is for subsequent use, if routine work exhaust motor 19 breaks down, automatically another exhaust motor for subsequent use 19 is started by computer control, when ensure that exhaust motor 19 breaks down, first row device of air is not stopped work work, does not affect plated film work.This first row device of air Main Function is: extracted out by the water vapour produced during the A of preheating zone by workpiece, guarantee the smooth finish of workpiece surface, and to preheating zone A supplemental heat source and adjustment temperature.
Second row device of air is arranged on slow cooling district E, comprises exhaust frequency transformer, exhaust motor 19 ', vapor pipe 20 ' and gas shaft 21 '; Exhaust frequency transformer is arranged in the cupboard below console, is connected, realizes its automatic open close by control line with exhaust motor 19 ' and console; Exhaust frequency transformer and gas shaft 21 ' are arranged in slow cooling district E upper stage, and gas shaft 21 ' selects stainless steel welding tube to make, diameter 300mm, wall thickness 50mm, height 2000mm, straight-through factory building watt top.Equipment body 1 corresponding second row device of air is provided with at least two flaring venting ports on slow cooling district E, two venting ports are arranged at the upper strata tunnel top of slow cooling district E and lower floor's tunnel bottom and mutually corresponding respectively, and two venting ports are connected with exhaust motor 19 ' respectively by vapor pipe 20 '; One is arranged for regulating the exhaust plug-in strip 22 ' of exhaust air rate between exhaust motor 19 ' and gas shaft 21 '; Described exhaust motor 19 ' vacuum fan establishes two, wherein one for routine work, another is for subsequent use, if routine work exhaust motor 19 ' breaks down, automatically another exhaust motor 19 ' for subsequent use is started by computer control, when ensure that exhaust motor 19 ' breaks down, second row device of air is not stopped work work, does not affect plated film work.
The corresponding second row device of air of equipment body 1 is also provided with heat-energy recovering apparatus, heat-energy recovering apparatus comprises energy recovery pipe 23, energy recovery pipe 23 one end is arranged at exhaust motor 19 ' with on the pipe connecting of gas shaft 21 ', and corresponding exhaust plug-in strip 22 ' is provided with energy recovery plug-in strip 24, the other end is arranged on the A of preheating zone; ; The junction of described energy recovery pipe 23 and above-mentioned pipe connecting is lower than being vented plug-in strip 22 '.When heat energy needs to reclaim profit, close exhaust plug-in strip 22 ', open energy recovery plug-in strip 24, the heat of slow cooling district E will be delivered in the A of preheating zone.This second row device of air Main Function is: extracted out by the heat of workpiece by slow cooling district E, or is delivered to preheating zone A and recycles.
Above-mentioned two cover gas barrier can also be used for the quality of balance of the inner pressure at two ends of conditioning equipment main body 1, work pieces process is balanced more, does not rock.
Fume absorbent treatment unit comprises range hood 25, Smoking pipe 26, fume cleaning treatment system, smoking blower fan 33 and smoking chimney 35; Range hood 25 is arranged at the top of plated film mouth 18, is connected with fume cleaning treatment system by Smoking pipe 26, is provided with the smog plug-in strip 27 for regulating amount of smoke between range hood 25 and Smoking pipe 26; Fume cleaning treatment system comprises first class purification tower 28, explosive barrel 29, lye vat 30, water pump 31, waste water purification tank 32 and secondary purification tower 34; First class purification tower 28 is water curtain type, and its inner waste water directly flows to waste water purification tank 32; Explosive barrel 29 flows in lye vat 30 with the liquid in waste water purification tank 32 respectively by water pump 31 and forms purification alkali lye, and flows to first class purification tower 28 by water pump 31; First class purification tower 28 is connected with secondary purification tower 34 by Smoking pipe 26; Described smoking blower fan 33 is arranged between secondary purification tower 34 and smoking chimney 35.The Main Function of fume absorbent treatment unit is: by the smog suction that produces during plated film to the process of fume absorbent treatment unit, makes that equipment is pollution-free, energy-conserving and environment-protective are produced, and effectively improved quality and the qualification rate of workpiece.
Plated film refrigerating unit is arranged on the D of quench zone, comprise cooling blower 36 and cooling duct 37, cooling duct 37 adopts stainless steel tube to make, its diameter 65mm, wall thickness 6mm, and be provided with some quantity and be arranged at upper strata tunnel top and lower floor's tunnel bottom of quench zone D respectively in array, wherein cooling duct 37 is mutually corresponding up and down.
Temperature control unit is arranged on preheating zone A, heating zone B, constant temperature plated film district C, quench zone E and plated film mouth 18, comprises thermopair, is with memory function and the temperature regulator be connected with the computer in Controlling System.
TV monitor system comprises camera, image processor, storer, transmitter and puncheon; Be mainly used in the running status monitoring and record whole equipment.
Controlling System comprises computer and electronic housing.Computer is responsible for the combustion gas of equipment, temperature, plated film, equipment running status and television surveillance data sampling and processing and file, fault cues, trouble diagnosis, data printing, man-machine dialogue etc.; Electronic housing is for loading powered appliance, controller and cable etc.
The work Production Flow Chart of equipment: dress carries the workpiece-workpiece preheating of plate ∕ sheet heats-gas phase vacuum plating-film-coating workpiece cooling-film-coating workpiece collection-film-coating workpiece detection/classification-film-coating workpiece making electrode-heating board/sheet voltage-withstand test-Fa Re plate ∕ sheet packaging warehouse-in.
The major function of equipment:
1, can carry out to " nonmetal " plate of any high temperature resistant and good insulating, sheet-like workpiece that list is two-sided carries out high temperature (600 ~ 700 DEG C) vacuum plating, sintering curing, forms a kind of novel high-efficiency and energy-saving, low-carbon environment-friendly, safe and reliable " nonmetal " far infrared heating plate.
2, high-temperature vacuum coating is carried out to workpiece, after sintering curing, combine together on the surface of workpiece surface formation millimicron to nano level conductive exothermal film and workpiece, never drop-off, (more than 5 ~ 100,000 hours work-ing life) durable in use.
The far infrared heating plate temperature rise of 3, producing rapidly (3 ~ 5 second surface temperature can more than 300 DEG C), electric conversion rate is up to more than 98%, have negative power effect (hot power rises along with temperature and significantly successively decreases simultaneously, about cold conditions power 1/3rd), than traditional metal heating board saving energy about 35 ~ 40%.
Based on far-infrared ray power radiation heating during the far infrared heating plate energising of 4, producing, the wavelength of far infrared rays concentrates on 4 ~ 14 microns, and the far infrared rays wavelength sent with human body is close, and is of value to physiotherapy and the health care of human body.Far infrared heating plate, the far infrared rays sent is identical with biological effect with the physical property of the far infrared rays in sunlight, can be used as various health-care physiotherapeutic apparatus or equipment.
During the far infrared heating plate heating of 5, producing, without visible ray (having stopped light pollution); Not oxygen consumption (people can not be allowed to feel dry); Thermogenetic effect (people can not be allowed to feel scorching hot); Nontoxic material produces and release (being conducive to the health of environmental protection and the mankind).
Above-mentioned is preferred version of the present invention, and those of ordinary skill in the art, to its simple modification or transformation, all drop within protection scope of the present invention.
Claims (10)
1. a far-infrared ray power heating board production equipment special, comprise equipment body (1), it is characterized in that equipment body (1) is provided with transmission mechanism, fuel and heat energy conversion device, film coating apparatus, gas barrier, fume absorbent treatment unit, plated film refrigerating unit, temperature control unit, TV monitor system, console and the Controlling System electricly connected with above-mentioned each device respectively; Described equipment body (1) is distinguished preheating zone (A), heating zone (B), constant temperature plated film district (C), quench zone (D) and slow cooling district (E), is provided with one for regulating the vertical plug-in strip of temperature between adjacent region.
2. far-infrared ray power heating board production equipment special according to claim 1, it is characterized in that described equipment body (1) comprises workpiece transport platform, workpiece transport platform passes through actuator drives, its inside is tunnel like, and divide by the roller rod (2) of transmission mechanism formation double layer tunnel of halving up and down, lower floor's tunnel closed at both ends, two ends, tunnel, upper strata outwards lead directly to; The inside of workpiece transport platform is distinguished preheating zone (A), heating zone (B), constant temperature plated film district (C), quench zone (D) and slow cooling district (E); Workpiece is by roller rod (2) linear running in workpiece transport platform.
3. far-infrared ray power heating board production equipment special according to claim 2, it is characterized in that described transmission mechanism comprises transmission frequency transformer, driving motor, sprocket wheel, chain, angle gear assembly and club (2), wherein angle gear assembly is oil immersed type.
4. far-infrared ray power heating board production equipment special according to claim 3, is characterized in that described fuel and heat energy conversion device comprise air tower (3), gas pipeline (4), reducing valve (5), flow calorimeter (6), performer (7), burner (8) and automatic electronic ignition device; Burner (8) is arranged at heating zone (B) and constant temperature plated film district (C) and goes up and be placed in the below of roller rod (2); The heat energy that burner (8) produces to be ejected in lower floor tunnel and to be upwards passed in tunnel, upper strata to two ends diffusion, makes upper and lower layer tunnel pressure equity.
5. far-infrared ray power heating board production equipment special according to claim 4, it is characterized in that described equipment body (1) corresponding fuel and heat energy conversion device are provided with auxiliary combustion equipment, auxiliary combustion equipment comprises combustion-supporting frequency transformer, burner blower (9), combustion-supporting airduct (10) and air control valve; Combustion-supporting frequency transformer is arranged in the cupboard below console, is connected, realizes its automatic open close by control line with burner blower (9) and console; Combustion-supporting airduct (10) is connected with burner (8) by metallic hose, and air control valve is arranged between metallic hose and burner (8); The combustion-supporting plug-in strip for regulating wind speed and air quantity is also provided with in combustion-supporting airduct (10).
6. far-infrared ray power heating board production equipment special according to claim 5, it is characterized in that described film coating apparatus is arranged at preheating zone (A) with in constant temperature plated film district (C), comprising the controlling box (11), two spray gun assembly (12), film coating agent container containing (13), spray gun drive unit and the Digiplex for controlling film coating apparatus work that are connected with console; Two spray gun assembly (12) is connected with controlling box (11) by the air pressure draw (39), and spray gun drive unit is connected with controlling box (11) by supply lead (16); Two spray gun assembly (12) is connected by vapor pipe (14) with between film coating agent container containing (13); Spray gun drive unit comprises spray gun drive-motor (15), sprocket wheel (38) and chain (17), and it is upper and is driven by spray gun drive-motor (15) and sprocket wheel (38) and realize that two-way asynchronous independence is round to be run that two spray gun assembly (12) is arranged at chain (17); The corresponding two spray gun assembly (12) of equipment body (1) is provided with plated film mouth (18).
7. far-infrared ray power heating board production equipment special according to claim 6, is characterized in that described gas barrier comprises first row device of air and second row device of air;
Described first row device of air is arranged on preheating zone (A), comprises exhaust frequency transformer, exhaust motor (19), vapor pipe (20) and gas shaft (21); Exhaust frequency transformer is arranged in the cupboard below console, is connected, realizes its automatic open close by control line with exhaust motor (19) and console; Equipment body (1) corresponding first row device of air is provided with at least two flaring venting ports on preheating zone (A), two venting ports are arranged at the upper strata tunnel top of preheating zone (A) and lower floor's tunnel bottom and mutually corresponding respectively, and two venting ports are connected with exhaust motor (19) respectively by vapor pipe (20); One is arranged for regulating the exhaust plug-in strip (22) of exhaust air rate between exhaust motor (19) and gas shaft (21);
Described second row device of air is arranged in slow cooling district (E), comprises exhaust frequency transformer, exhaust motor (19 '), vapor pipe (20 ') and gas shaft (21 '); Exhaust frequency transformer is arranged in the cupboard below console, is connected, realizes its automatic open close by control line with exhaust motor (19 ') and console; Equipment body (1) corresponding second row device of air is provided with at least two flaring venting ports on slow cooling district (E), two venting ports are arranged at the upper strata tunnel top in slow cooling district (E) and lower floor's tunnel bottom and mutually corresponding respectively, and two venting ports are connected with exhaust motor (19 ') respectively by vapor pipe (20 '); One is arranged for regulating the exhaust plug-in strip (22 ') of exhaust air rate between exhaust motor (19 ') and gas shaft (21 '); The corresponding second row device of air of equipment body (1) is also provided with heat-energy recovering apparatus, heat-energy recovering apparatus comprises energy recovery pipe (23), energy recovery pipe (23) one end is arranged at exhaust motor (19 ') with on the pipe connecting of gas shaft (21 '), and corresponding exhaust plug-in strip (22 ') is provided with energy recovery plug-in strip (24), the other end is arranged on preheating zone (A); The junction of described energy recovery pipe (23) and above-mentioned pipe connecting is lower than being vented plug-in strip (22 ').
8. far-infrared ray power heating board production equipment special according to claim 7, is characterized in that described fume absorbent treatment unit comprises range hood (25), Smoking pipe (26), fume cleaning treatment system, smoking blower fan (33) and smoking chimney (35); Range hood (25) is arranged at the top of plated film mouth (18), is connected with fume cleaning treatment system by Smoking pipe (26), is provided with the smog plug-in strip (27) for regulating amount of smoke between range hood (25) and Smoking pipe (26); Fume cleaning treatment system comprises first class purification tower (28), explosive barrel (29), lye vat (30), water pump (31), waste water purification tank (32) and secondary purification tower (34); First class purification tower (28) is water curtain type, and its inner waste water directly flows to waste water purification tank (32); Liquid in explosive barrel (29) and waste water purification tank (32) flows to lye vat (30) respectively by water pump (31) and neutralize and form purification alkali lye, and passes through water pump (31) and flow to first class purification tower (28); First class purification tower (28) is connected with secondary purification tower (34) by Smoking pipe (26); Described smoking blower fan (33) is arranged between secondary purification tower (34) and smoking chimney (35).
9. far-infrared ray power heating board production equipment special according to claim 8, it is characterized in that described plated film refrigerating unit is arranged on quench zone (D), comprise cooling blower (36) and cooling duct (37), cooling duct (37) is provided with some quantity and is arranged at upper strata tunnel top and lower floor's tunnel bottom of quench zone (D) in array respectively, and wherein cooling duct (37) is mutually corresponding up and down.
10. far-infrared ray power heating board production equipment special according to claim 9, it is characterized in that described temperature control unit is arranged on preheating zone (A), heating zone (B), constant temperature plated film district (C), quench zone (E) and plated film mouth (18), comprise thermopair, be with memory function and the temperature regulator be connected with the computer in Controlling System; Described TV monitor system comprises camera, image processor, storer, transmitter and puncheon; Described Controlling System comprise for data gathering and process computer and load the electronic housing of power-supply unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310377143.XA CN103469159B (en) | 2013-08-26 | 2013-08-26 | Special production equipment for far infrared energy heating panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310377143.XA CN103469159B (en) | 2013-08-26 | 2013-08-26 | Special production equipment for far infrared energy heating panel |
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| CN104668138A (en) * | 2015-01-22 | 2015-06-03 | 浙江万佳热电器科技有限公司 | Quartz tube coating heating furnace for flow processes |
| US11668056B2 (en) | 2017-08-09 | 2023-06-06 | Oriental Yuhong Waterproof Technology Co., Ltd. | Burner and locomotive for spreading waterproof coil in hot melt manner |
| CN107366394B (en) * | 2017-08-09 | 2023-10-17 | 北京东方雨虹防水工程有限公司 | Hot melt paving waterproof coiled material locomotive |
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| CN201377977Y (en) * | 2009-02-15 | 2010-01-06 | 吴清泉 | Tunnel kiln |
| CN102051581A (en) * | 2010-12-30 | 2011-05-11 | 东莞宏威数码机械有限公司 | Substrate film-coating processing system |
| CN202390535U (en) * | 2011-12-09 | 2012-08-22 | 深圳市创益科技发展有限公司 | Continuous vacuum plating facility with heating device |
| CN203462117U (en) * | 2013-08-26 | 2014-03-05 | 莫儒就 | Special production equipment of far infrared energy heating plate |
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| JP4961701B2 (en) * | 2005-09-14 | 2012-06-27 | パナソニック株式会社 | Method for manufacturing plasma display panel |
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|---|---|---|---|---|
| CN201377977Y (en) * | 2009-02-15 | 2010-01-06 | 吴清泉 | Tunnel kiln |
| CN102051581A (en) * | 2010-12-30 | 2011-05-11 | 东莞宏威数码机械有限公司 | Substrate film-coating processing system |
| CN202390535U (en) * | 2011-12-09 | 2012-08-22 | 深圳市创益科技发展有限公司 | Continuous vacuum plating facility with heating device |
| CN203462117U (en) * | 2013-08-26 | 2014-03-05 | 莫儒就 | Special production equipment of far infrared energy heating plate |
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