CN103467839A - Electric stress control heat shrink tube and manufacturing method thereof - Google Patents
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Abstract
一种电应力控制热缩管,其由下列按照质量份数计的组分组成:乙烯-乙酸乙烯酯共聚物(EVA)30~60份;导电炭黑母料40~60份;三元乙丙橡胶(EPDM)0~20份;高介电常数功能性填料30~100份;交联敏化剂1~2份;润滑剂1~3份;抗氧剂1~2份。本发明电应力控制热缩管,符合环保要求,具有非常好的加工性能、力学机械性能,且电性能比较稳定。An electric stress control heat shrinkable tube, which is composed of the following components in parts by mass: 30-60 parts of ethylene-vinyl acetate copolymer (EVA); 40-60 parts of conductive carbon black masterbatch; 0-20 parts of propylene rubber (EPDM); 30-100 parts of high dielectric constant functional filler; 1-2 parts of cross-linking sensitizer; 1-3 parts of lubricant; 1-2 parts of antioxidant. The electrical stress control heat-shrinkable tube of the invention meets the requirements of environmental protection, has very good processing performance, mechanical and mechanical performance, and relatively stable electrical performance.
Description
技术领域 technical field
本发明涉及一种热缩管及其制备方法,特别涉及一种电应力控制热缩管及其制备方法。 The invention relates to a heat-shrinkable tube and a preparation method thereof, in particular to an electric stress-controlled heat-shrinkable tube and a preparation method thereof.
背景技术 Background technique
电应力控制是中高压电缆附件设计中的极为重要的部分。电应力控制是对电缆附件内部的电场分布和电场强度实行控制,也就是采取适当的措施,使得电场分布和电场强度处于最佳状态,从而提高电缆附件运行的可靠性和使用寿命。含应力管的电缆终端和中间接头相比含应力锥的电缆终端和中间接头所占空间小,技术含量低,便于工人现场施工,得到了较快的发展。 Electrical stress control is an extremely important part in the design of medium and high voltage cable accessories. Electric stress control is to control the electric field distribution and electric field intensity inside the cable accessories, that is, to take appropriate measures to make the electric field distribution and electric field intensity in the best state, thereby improving the reliability and service life of the cable accessories. Compared with cable terminals and intermediate joints containing stress cones, cable terminals and intermediate joints with stress tubes occupy less space and have low technical content, which is convenient for workers to construct on site, and has been developed rapidly.
涉及到电应力控制热缩管的两个标准: Two standards refer to electrical stress control heat shrink tubing:
JB/T 7829-2006 额定电压1kV(Um=1.2kV)到35kV(Um=40.5kV)电力电缆热收缩式终端 JB/T 7829-2006 Rated voltage 1kV (Um=1.2kV) to 35kV (Um=40.5kV) power cable heat shrinkable terminal
JB/T 7830-2006 额定电压1kV(Um=1.2kV)到10kV(Um=12kV)挤包绝缘电力电缆热收缩式直通接头 JB/T 7830-2006 Rated voltage 1kV (Um=1.2kV) to 10kV (Um=12kV) extruded insulation power cable heat shrinkable straight-through joint
均要求电应力控制热缩管的的介电常数不小于20,体积电阻率为108 -1012Ω·cm,要兼顾应力控制和体积电阻两项技术要求。 It is required that the dielectric constant of the electric stress control heat shrinkable tube is not less than 20, and the volume resistivity is 10 8 -10 12 Ω·cm, and the two technical requirements of stress control and volume resistance must be taken into account.
电应力控制材料电气参数的稳定性也常常受到各种因素的影响,在长时间电场中运行,温度、外部环境变化都将使应力控制材料老化,老化后的应力控制材料的体积电阻率会发生很大的变化,体积电阻率变大,应力控制材料成了绝缘材料,起不到改善电场的作用,体积电阻率变小,应力控制材料成了导电材料,使电缆出现故障。这就是应用应力控制材料改善电场的热缩式电缆附件为什么只能用于中压电力电缆线路和热缩式电缆附件经常出现故障的原因所在。 The stability of the electrical parameters of the electrical stress control material is also often affected by various factors. Operating in a long-term electric field, temperature, and external environment changes will cause the stress control material to age, and the volume resistivity of the stress control material after aging will occur. Great changes, the volume resistivity becomes larger, the stress control material becomes an insulating material, which cannot improve the electric field, the volume resistivity becomes smaller, the stress control material becomes a conductive material, and the cable fails. This is why heat-shrinkable cable accessories using stress-controlling materials to improve the electric field can only be used for medium-voltage power cable lines and why heat-shrinkable cable accessories often fail.
目前已有很多国内外电缆附件生产商生产电应力控制热缩管,国外产品质量较好,但价格较高,国内的产品稳定性较差且不够环保。譬如申请公开号为CN 101701081 A、名称为“一种热缩应力控制管材料”和申请公开号为CN 101701085 A、名称为“一种热缩应力控制管材料的制备方法” 的两个国家发明专利中提到的配方为聚乙烯80-120份,氯化聚乙烯10-40份,钛酸钡30-90份,导电炭黑5-50份,润滑剂0.5-10份,典型性能为拉伸强度12MPa、断裂伸长率360%、体积电阻率1011Ω·cm、介电常数19;申请公开号为CN 102382380 A、名称为“连续型热缩应力控制管材料及其制备方法”的国家发明专利用氯化聚乙烯20-40份、热塑性弹性体25-45份、炭黑10-20份、钛酸钡20-30份等制备了介电常数大于15,体积电阻率大于1010Ω·cm的电应力控制材料;申请公开号为CN 10313095 A、名称为“环保防潮高介电应力控制套管材料及其稳定高速制作方法”的国家发明专利中提到的配方为氯化橡胶25-45份,聚烯烃15-35份,炭黑5-10份,压电材料15-30份,稳定剂1-2份等。四个专利均采用了氯化聚乙烯或氯化橡胶,该材料与聚烯烃相比,有较高的介电常数和较低的体积电阻率,方便将电应力控制材料调整到要求的范围,但在加工和使用的过程中,容易脱氯化氢,热稳定性不够好;配方中添加大量炭黑来降低材料的体积电阻率,但炭黑粒径很小,在基材中不易分散均匀,且生产过程中容易飞散,污染工作环境,引起加工设备电气系统短路,影响正常生产。 At present, many domestic and foreign cable accessories manufacturers produce electric stress control heat shrinkable tubes. The quality of foreign products is better, but the price is higher, and the domestic products are less stable and not environmentally friendly. For example, two national inventions with the application publication number CN 101701081 A titled "a heat-shrinkable stress control tube material" and the application publication number CN 101701085 A titled "a method for preparing a heat-shrinkable stress control tube material" The formula mentioned in the patent is 80-120 parts of polyethylene, 10-40 parts of chlorinated polyethylene, 30-90 parts of barium titanate, 5-50 parts of conductive carbon black, and 0.5-10 parts of lubricant. The tensile strength is 12MPa, the elongation at break is 360%, the volume resistivity is 10 11 Ω·cm, and the dielectric constant is 19; the application publication number is CN 102382380 A, and the name is "continuous heat-shrinkable stress control tube material and its preparation method" The national invention patent uses 20-40 parts of chlorinated polyethylene, 25-45 parts of thermoplastic elastomer, 10-20 parts of carbon black, 20-30 parts of barium titanate, etc. to prepare a dielectric constant greater than 15 and a volume resistivity greater than 10 10 Ω·cm electrical stress control material; the formula mentioned in the national invention patent with application publication number CN 10313095 A and titled "Environmental Protection, Moisture-proof, High Dielectric Stress Control Sleeve Material and Its Stable and High-speed Manufacturing Method" is chlorinated rubber 25-45 parts, polyolefin 15-35 parts, carbon black 5-10 parts, piezoelectric material 15-30 parts, stabilizer 1-2 parts, etc. The four patents all use chlorinated polyethylene or chlorinated rubber. Compared with polyolefin, this material has a higher dielectric constant and lower volume resistivity, which is convenient for adjusting the electrical stress control material to the required range. However, in the process of processing and use, it is easy to dehydrochloride, and the thermal stability is not good enough; a large amount of carbon black is added to the formula to reduce the volume resistivity of the material, but the particle size of carbon black is small, and it is not easy to disperse evenly in the substrate, and It is easy to scatter during the production process, pollute the working environment, cause a short circuit in the electrical system of the processing equipment, and affect normal production.
因此开发生产工艺简单、电性能优异且稳定的电应力控制热缩管产品很有必要。 Therefore, it is necessary to develop heat-shrinkable tube products with simple production process, excellent electrical properties and stable electrical stress control.
发明内容 Contents of the invention
本发明要解决的技术问题在于:提供一种电应力控制热缩管及其制备方法,符合环保要求,具有非常好的加工性能、力学机械性能,且电性能比较稳定。 The technical problem to be solved by the present invention is to provide an electric stress control heat-shrinkable tube and a preparation method thereof, which meet environmental protection requirements, have very good processing performance, mechanical and mechanical properties, and relatively stable electrical properties.
为了解决上述技术问题,本发明提出以下技术方案:一种电应力控制热缩管,其由下列按照质量份数计的组分组成: In order to solve the above-mentioned technical problems, the present invention proposes the following technical solutions: an electric stress control heat-shrinkable tube, which consists of the following components in parts by mass:
乙烯-乙酸乙烯酯共聚物(EVA) 30~60份; Ethylene-vinyl acetate copolymer (EVA) 30-60 parts;
导电炭黑母料 40~60份; Conductive carbon black masterbatch 40-60 parts;
三元乙丙橡胶(EPDM) 0~20份; EPDM 0~20 parts;
高介电常数功能性填料 30~100份; High dielectric constant functional filler 30-100 parts;
交联敏化剂 1~2份; Cross-linking sensitizer 1-2 parts;
润滑剂 1~3份; Lubricant 1 to 3 parts;
抗氧剂 1~2份。 Antioxidant 1-2 parts.
上述技术方案的进一步限定在于:所述的乙烯-乙酸乙烯酯共聚物优选为乙酸乙烯酯的质量含量为15%、熔体指数为1.5g/10min的乙烯-乙酸乙烯酯共聚物。 The above technical solution is further limited in that: the ethylene-vinyl acetate copolymer is preferably an ethylene-vinyl acetate copolymer with a mass content of vinyl acetate of 15% and a melt index of 1.5 g/10min.
上述技术方案的进一步限定在于:所述的导电炭黑母料优选为导电炭黑的质量含量为30%,熔体指数为2g/10min的导电炭黑母料。 A further limitation of the above technical solution is that: the conductive carbon black masterbatch is preferably a conductive carbon black masterbatch with a mass content of 30% conductive carbon black and a melt index of 2g/10min.
上述技术方案的进一步限定在于:所述三元乙丙橡胶优选为门尼粘度ML(1+4)(125℃)为40~45MU的三元乙丙橡胶。 A further limitation of the above technical solution is that: the EPDM rubber is preferably EPDM rubber with a Mooney viscosity ML(1+4) (125° C.) of 40-45 MU.
上述技术方案的进一步限定在于:所述的高介电常数功能性填料优选为钛酸钡重量含量为99.4%,粒度为0.5-1.0μm,介电常数≥1800的钛酸钡瓷粉。 The above technical solution is further limited in that: the high dielectric constant functional filler is preferably barium titanate porcelain powder with a weight content of 99.4% barium titanate, a particle size of 0.5-1.0 μm, and a dielectric constant ≥ 1800.
上述技术方案的进一步限定在于:所述的交联敏化剂优选为三羟甲基丙烷三甲基丙烯酸酯(TMPTA)、季戊四醇四丙烯酸酯(PETEA)、三烯丙基异氰酸酯(TAIC)中的一种或者其中两种或多种的混合物。 The above-mentioned technical scheme is further limited in that: the cross-linking sensitizer is preferably trimethylolpropane trimethacrylate (TMPTA), pentaerythritol tetraacrylate (PETEA), triallyl isocyanate (TAIC) One or a mixture of two or more of them.
上述技术方案的进一步限定在于:所述的润滑剂优选为硬脂酸锌(ZnSt)、硬脂酸镁(MgSt)、硬脂酸正丁酯(BS)中的一种或者其中两种或多种的混合物。 The further limitation of the above-mentioned technical solution is that the lubricant is preferably one of zinc stearate (ZnSt), magnesium stearate (MgSt), n-butyl stearate (BS) or two or more of them mixture of species.
上述技术方案的进一步限定在于:所述的抗氧剂优选为硫代双酚类抗氧剂和受阻酚类抗氧剂按质量比(1~3):1配比而得; The further limitation of the above technical solution is: the antioxidant is preferably obtained by mixing thiobisphenol antioxidant and hindered phenol antioxidant according to the mass ratio (1-3): 1;
所述的硫代双酚类抗氧剂为4,4'-硫代双(6-叔丁基-3-甲基苯酚)(抗氧剂300); The thiobisphenol antioxidant is 4,4'-thiobis(6-tert-butyl-3-methylphenol) (antioxidant 300);
所述的受阻酚类抗氧剂为四[β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯(抗氧剂1010)。 The hindered phenolic antioxidant is tetrakis[β-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate] pentaerythritol ester (antioxidant 1010).
为了解决上述技术问题,本发明提出以下技术方案:一种制备上述的电应力控制热缩管的制备方法,包含以下步骤: In order to solve the above-mentioned technical problems, the present invention proposes the following technical solutions: a preparation method for preparing the above-mentioned electric stress control heat-shrinkable tube, comprising the following steps:
步骤1:电应力控制热缩管粒料的制备: Step 1: Preparation of Electrical Stress Control Heat Shrink Tube Pellets:
(1)、将30~60质量份的乙烯-乙酸乙烯酯共聚物、40~60质量份导电炭黑母料、0~20质量份乙丙橡胶、1~3质量份润滑剂和1~2质量份抗氧剂投入密炼机混炼,密炼时间2~4min,密炼温度110~130℃; (1), 30-60 parts by mass of ethylene-vinyl acetate copolymer, 40-60 parts by mass of conductive carbon black masterbatch, 0-20 parts by mass of ethylene-propylene rubber, 1-3 parts by mass of lubricant and 1-2 parts by mass The mass parts antioxidant is put into the internal mixer for mixing, the internal mixing time is 2-4min, and the internal mixing temperature is 110-130°C;
(2)、然后加入1~2质量份交联敏化剂和30~100质量份高介电常数功能性填料密炼均匀,密炼时间4~8min,密炼温度120~150℃,出料,得到混合料; (2) Then add 1-2 parts by mass of cross-linking sensitizer and 30-100 parts by mass of high dielectric constant functional filler and mix evenly. The mixing time is 4-8 minutes, the mixing temperature is 120-150°C, and the material is discharged , to get the mixture;
(3)、将混合料通过双螺杆挤出机在130~160℃温度下挤出、水冷、抽风干燥、切粒,得到电应力控制热缩管粒料; (3) Extrude the mixture through a twin-screw extruder at a temperature of 130-160°C, water-cool, ventilate and dry, and pelletize to obtain electric stress-controlled heat-shrinkable tube pellets;
步骤2:电应力控制热缩管的挤出:将步骤1制备的粒料,用挤出机在120~150℃温度下挤出成型,水冷、收卷; Step 2: Extrusion of electric stress-controlled heat-shrinkable tube: extrude the pellets prepared in step 1 at a temperature of 120-150°C with an extruder, water-cool and roll;
步骤3:电应力控制热缩管的辐照:步骤2挤出的电应力控制热缩管经电子加速器辐照交联,辐照强度6~10 Mrad; Step 3: Irradiation of the electric stress-controlled heat-shrinkable tube: the electric-stress-controlled heat-shrinkable tube extruded in step 2 is irradiated and cross-linked by an electron accelerator, and the irradiation intensity is 6-10 Mrad;
步骤4:电应力控制热缩管的扩张: 步骤3辐照后的管材在90~130℃温度下扩张2~4倍,冷却定形、裁切后即得到成品电应力控制热缩管。 Step 4: Expansion of the electrical stress-controlled heat-shrinkable tube: In step 3, the irradiated tube is expanded by 2-4 times at a temperature of 90-130°C, cooled and shaped, and cut to obtain the finished electrical-stress-controlled heat-shrinkable tube.
上述技术方案的进一步限定在于:所述的乙烯-乙酸乙烯酯共聚物为乙酸乙烯酯的质量含量为15%、熔体指数为1.5g/10min的乙烯-乙酸乙烯酯共聚物; The above technical solution is further limited in that: the ethylene-vinyl acetate copolymer is an ethylene-vinyl acetate copolymer with a vinyl acetate mass content of 15% and a melt index of 1.5g/10min;
所述的导电炭黑母料为导电炭黑的质量含量为30%,熔体指数为2g/10min的导电炭黑母料; Described conductive carbon black masterbatch is that the mass content of conductive carbon black is 30%, and melt index is the conductive carbon black masterbatch of 2g/10min;
所述三元乙丙橡胶优选为门尼粘度ML(1+4)(125℃)为40~45MU的三元乙丙橡胶; The EPDM rubber is preferably EPDM rubber with a Mooney viscosity ML (1+4) (125°C) of 40-45 MU;
所述的高介电常数功能性填料为钛酸钡重量含量为99.4%,粒度为0.5-1.0μm,介电常数≥1800的钛酸钡瓷粉; The high dielectric constant functional filler is barium titanate porcelain powder with a weight content of 99.4% barium titanate, a particle size of 0.5-1.0 μm, and a dielectric constant ≥ 1800;
所述的交联敏化剂为三羟甲基丙烷三甲基丙烯酸酯、季戊四醇四丙烯酸酯、三烯丙基异氰酸酯中的一种或者其中两种或多种的混合物; The crosslinking sensitizer is one of trimethylolpropane trimethacrylate, pentaerythritol tetraacrylate, triallyl isocyanate or a mixture of two or more thereof;
所述的润滑剂为硬脂酸锌、硬脂酸镁、硬脂酸正丁酯中的一种或者其中两种或多种的混合物; Described lubricant is one in zinc stearate, magnesium stearate, n-butyl stearate or the mixture of two or more thereof;
所述的抗氧剂为硫代双酚类抗氧剂和受阻酚类抗氧剂按质量比(1~3):1配比而得; The antioxidant is obtained by mixing a thiobisphenol antioxidant and a hindered phenol antioxidant in a mass ratio (1-3): 1;
所述的硫代双酚类抗氧剂为4,4'-硫代双(6-叔丁基-3-甲基苯酚); The thiobisphenol antioxidant is 4,4'-thiobis(6-tert-butyl-3-methylphenol);
所述的受阻酚类抗氧剂为四[β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯。 The hindered phenolic antioxidant is tetrakis[β-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate] pentaerythritol ester.
与现有技术相比,本发明具有以下有益效果: Compared with the prior art, the present invention has the following beneficial effects:
本发明的电应力控制热缩管不含卤素,符合环保要求,且添加了高效的抗氧体系,在加工和使用过程中热稳定性好,具有非常好的加工性能、力学机械性能,且电性能比较稳定,能很好的保证电缆附件整体的安全; The electrical stress control heat-shrinkable tube of the present invention does not contain halogen, meets environmental protection requirements, and is added with an efficient anti-oxidation system. It has good thermal stability during processing and use, and has very good processing performance, mechanical properties, and electrical The performance is relatively stable, which can well ensure the overall safety of the cable accessories;
本发明的电应力控制热缩管生产过程中采用添加导电炭黑母料来降低材料的体积电阻率,在基材易于分散均匀,且生产过程中无导电的粉尘飞散,不污染工作环境和设备,能保障生产的顺利进行; In the production process of the electrical stress control heat shrinkable tube of the present invention, conductive carbon black masterbatch is added to reduce the volume resistivity of the material, which is easy to disperse evenly on the substrate, and there is no conductive dust flying during the production process, and does not pollute the working environment and equipment , to ensure the smooth progress of production;
本发明的电应力控制热缩管制备方法简单,力学性能、电学性能、热老化性优异,适于工业化生产。 The electric stress control heat-shrinkable tube of the invention has simple preparation method, excellent mechanical properties, electrical properties and thermal aging properties, and is suitable for industrialized production.
具体实施方式 Detailed ways
本发明公开一种电应力控制热缩管,其由下列按照质量份数计的组分组成: The invention discloses an electric stress control heat-shrinkable tube, which consists of the following components in parts by mass:
乙烯-乙酸乙烯酯共聚物(EVA) 30~60份; Ethylene-vinyl acetate copolymer (EVA) 30-60 parts;
导电炭黑母料 40~60份; Conductive carbon black masterbatch 40-60 parts;
三元乙丙橡胶(EPDM) 0~20份; EPDM 0~20 parts;
高介电常数功能性填料 30~100份; High dielectric constant functional filler 30-100 parts;
交联敏化剂 1~2份; Cross-linking sensitizer 1-2 parts;
润滑剂 1~3份; Lubricant 1 to 3 parts;
抗氧剂 1~2份。 Antioxidant 1-2 parts.
所述的乙烯-乙酸乙烯酯共聚物优选为乙酸乙烯酯的质量含量为15%、熔体指数为1.5g/10min(ASTM D1238)的乙烯-乙酸乙烯酯共聚物。 The ethylene-vinyl acetate copolymer is preferably an ethylene-vinyl acetate copolymer with a mass content of vinyl acetate of 15% and a melt index of 1.5 g/10 min (ASTM D1238).
所述的导电炭黑母料优选为导电炭黑的质量含量为30%,熔体指数为2g/10min(ASTM D1238)的导电炭黑母料。 The conductive carbon black masterbatch is preferably a conductive carbon black masterbatch with a mass content of 30% conductive carbon black and a melt index of 2g/10min (ASTM D1238).
所述三元乙丙橡胶优选为门尼粘度ML(1+4)(125℃)为40~45MU的三元乙丙橡胶。 The EPDM rubber is preferably an EPDM rubber with a Mooney viscosity ML(1+4) (125° C.) of 40-45 MU.
所述的高介电常数功能性填料优选为钛酸钡重量含量为99.4%,粒度为0.5-1.0μm,介电常数≥1800的钛酸钡瓷粉。 The high dielectric constant functional filler is preferably barium titanate porcelain powder with a weight content of 99.4% barium titanate, a particle size of 0.5-1.0 μm, and a dielectric constant ≥ 1800.
所述的交联敏化剂优选为三羟甲基丙烷三甲基丙烯酸酯(TMPTMA)、季戊四醇四丙烯酸酯(PETEA)、三烯丙基异氰酸酯(TAIC)中的一种或者其中两种或多种的混合物。 The cross-linking sensitizer is preferably one of trimethylolpropane trimethacrylate (TMPTMA), pentaerythritol tetraacrylate (PETEA), triallyl isocyanate (TAIC) or two or more of them mixture of species.
所述的润滑剂优选为硬脂酸锌(ZnSt)、硬脂酸镁(MgSt)、硬脂酸正丁酯(BS)中的一种或者其中两种或多种的混合物。 The lubricant is preferably one of zinc stearate (ZnSt), magnesium stearate (MgSt), n-butyl stearate (BS) or a mixture of two or more thereof.
所述的抗氧剂优选为硫代双酚类抗氧剂和受阻酚类抗氧剂按质量比(1~3):1配比而得。 The antioxidant is preferably obtained by mixing a thiobisphenol antioxidant and a hindered phenol antioxidant in a mass ratio (1-3):1.
所述的硫代双酚类抗氧剂优选为4,4'-硫代双(6-叔丁基-3-甲基苯酚)(抗氧剂300)。 The thiobisphenol antioxidant is preferably 4,4'-thiobis(6-tert-butyl-3-methylphenol) (antioxidant 300).
所述的受阻酚类抗氧剂优选为四[β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯(抗氧剂1010)。 The hindered phenolic antioxidant is preferably tetrakis[β-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate] pentaerythritol (antioxidant 1010).
所述的电应力控制热缩管的制备方法,包含以下步骤: The preparation method of the electric stress control heat shrinkable tube comprises the following steps:
步骤1:电应力控制热缩管粒料的制备: Step 1: Preparation of Electrical Stress Control Heat Shrink Tube Pellets:
(1)、将30~60质量份的乙烯-乙酸乙烯酯共聚物、40~60质量份导电炭黑母料、0~20质量份乙丙橡胶、1~3质量份润滑剂和1~2质量份抗氧剂投入密炼机混炼,密炼时间2~4min,密炼温度110~130℃; (1), 30-60 parts by mass of ethylene-vinyl acetate copolymer, 40-60 parts by mass of conductive carbon black masterbatch, 0-20 parts by mass of ethylene-propylene rubber, 1-3 parts by mass of lubricant and 1-2 parts by mass The mass parts antioxidant is put into the internal mixer for mixing, the internal mixing time is 2-4min, and the internal mixing temperature is 110-130°C;
(2)、然后加入1~2质量份交联敏化剂和30~100质量份高介电常数功能性填料密炼均匀,密炼时间4~8min,密炼温度120~150℃,出料,得到混合料; (2) Then add 1-2 parts by mass of cross-linking sensitizer and 30-100 parts by mass of high dielectric constant functional filler and mix evenly. The mixing time is 4-8 minutes, the mixing temperature is 120-150°C, and the material is discharged , to get the mixture;
(3)、将混合料通过双螺杆挤出机在130~160℃温度下挤出、水冷、抽风干燥、切粒,得到电应力控制热缩管粒料; (3) Extrude the mixture through a twin-screw extruder at a temperature of 130-160°C, water-cool, ventilate and dry, and pelletize to obtain electric stress-controlled heat-shrinkable tube pellets;
步骤2:电应力控制热缩管的挤出:将步骤1制备的粒料,用挤出机在120~150℃温度下挤出成型,水冷、收卷; Step 2: Extrusion of electric stress-controlled heat-shrinkable tube: extrude the pellets prepared in step 1 at a temperature of 120-150°C with an extruder, water-cool and roll;
步骤3:电应力控制热缩管的辐照:步骤2挤出的电应力控制热缩管经电子加速器辐照交联,辐照强度6~10 Mrad; Step 3: Irradiation of the electric stress-controlled heat-shrinkable tube: the electric-stress-controlled heat-shrinkable tube extruded in step 2 is irradiated and cross-linked by an electron accelerator, and the irradiation intensity is 6-10 Mrad;
步骤4:电应力控制热缩管的扩张: 步骤3辐照后的管材在90~130℃温度下扩张2~4倍,冷却定形、裁切后即得到成品电应力控制热缩管。 Step 4: Expansion of the electrical stress-controlled heat-shrinkable tube: In step 3, the irradiated tube is expanded by 2-4 times at a temperature of 90-130°C, cooled and shaped, and cut to obtain the finished electrical-stress-controlled heat-shrinkable tube.
the
制备实施例1 Preparation Example 1
步骤1:电应力控制热缩管粒料的制备: Step 1: Preparation of Electrical Stress Control Heat Shrink Tube Pellets:
①将60质量份乙烯-乙酸乙烯酯共聚物、40质量份导电炭黑母料、1质量份润滑剂(具体取1质量份硬脂酸锌)和1质量份抗氧剂(其中包括0.75份抗氧剂300和0.25份抗氧剂1010)投入密炼机混炼,密炼时间2min,密炼温度110℃; ① 60 parts by mass of ethylene-vinyl acetate copolymer, 40 parts by mass of conductive carbon black masterbatch, 1 part by mass of lubricant (specifically 1 part by mass of zinc stearate) and 1 part by mass of antioxidant (including 0.75 parts by mass Antioxidant 300 and 0.25 parts of antioxidant 1010) were put into the internal mixer for mixing, the internal mixing time was 2min, and the internal mixing temperature was 110°C;
②然后加入1质量份交联敏化剂(具体取1质量份三羟甲基丙烷三甲基丙烯酸酯(TMPTMA))和100质量份高介电常数功能性填料(具体取100质量份钛酸钡)密炼均匀;密炼时间4min,密炼温度120℃,出料,得到混合料; ② Then add 1 mass part of cross-linking sensitizer (specifically, 1 mass part of trimethylolpropane trimethacrylate (TMPTMA)) and 100 mass parts of high dielectric constant functional filler (specifically, 100 mass parts of titanic acid Barium) banburying evenly; banburying time 4min, banburying temperature 120 ℃, discharge, get the mixture;
③将混合料通过双螺杆挤出机在130℃温度下挤出、水冷、抽风干燥、切粒,得到电应力控制热缩管粒料; ③Extrude the mixture through a twin-screw extruder at a temperature of 130°C, water-cool, ventilate and dry, and pelletize to obtain electric stress-controlled heat-shrinkable tube pellets;
步骤2:电应力控制热缩管的挤出:将步骤1制备的粒料,用挤出机在120℃温度下挤出成型,水冷、收卷; Step 2: Extrusion of electric stress-controlled heat-shrinkable tube: Extrude the pellets prepared in Step 1 at a temperature of 120°C with an extruder, water-cool and roll;
步骤3:电应力控制热缩管的辐照:步骤2挤出的电应力控制热缩管经电子加速器辐照交联,辐照强度8 Mrad; Step 3: Irradiation of the electric stress-controlled heat-shrinkable tube: the electric-stress-controlled heat-shrinkable tube extruded in step 2 is irradiated and cross-linked by an electron accelerator, and the irradiation intensity is 8 Mrad;
步骤4:电应力控制热缩管的扩张: 步骤3辐照后的管材在100℃温度下扩张2倍,冷却定形、裁切后即得到成品电应力控制热缩管。 Step 4: Expansion of the electrical stress-controlled heat-shrinkable tube: In step 3, the irradiated tube is expanded by 2 times at a temperature of 100°C, cooled, shaped, and cut to obtain the finished electrical-stress-controlled heat-shrinkable tube.
本实施例的电应力控制热缩管的力学机械性能测试结果为:抗张强度(检测标准GB/T 1040)12.6MPa,断裂伸长率436%;电性能检测结果为:体积电阻率(检测标准GB/T 1410)8.9*1011Ω·cm,介电常数为(检测标准GB/T 1409)23,介电损耗为0.12。 The mechanical and mechanical performance test results of the electric stress control heat shrinkable tube of this embodiment are: tensile strength (test standard GB/T 1040) 12.6MPa, elongation at break 436%; electrical performance test results are: volume resistivity (test Standard GB/T 1410) 8.9*10 11 Ω·cm, dielectric constant (testing standard GB/T 1409) 23, dielectric loss 0.12.
the
制备实施例2 Preparation Example 2
步骤1:电应力控制热缩管粒料的制备: Step 1: Preparation of Electrical Stress Control Heat Shrink Tube Pellets:
①将30质量份乙烯-乙酸乙烯酯共聚物、50质量份导电炭黑母料、20质量份三元乙丙橡胶、2质量份润滑剂(具体取2质量份硬脂酸镁)和2质量份抗氧剂(其中包括1份抗氧剂300和1份抗氧剂1010)投入密炼机混炼,密炼时间3min,密炼温度120℃; ① Mix 30 parts by mass of ethylene-vinyl acetate copolymer, 50 parts by mass of conductive carbon black masterbatch, 20 parts by mass of EPDM rubber, 2 parts by mass of lubricant (specifically take 2 parts by mass of magnesium stearate) and 2 parts by mass of magnesium stearate 1 part of antioxidant (including 1 part of antioxidant 300 and 1 part of antioxidant 1010) was put into the internal mixer for mixing, the mixing time was 3 minutes, and the mixing temperature was 120°C;
②然后加入1.5质量份交联敏化剂(具体取1.5质量份季戊四醇四丙烯酸酯(PETEA))和80质量份高介电常数功能性填料(具体取80质量份钛酸钡)密炼均匀;密炼时间6min,密炼温度140℃,出料,得到混合料; ② Then add 1.5 parts by mass of cross-linking sensitizer (specifically, 1.5 parts by mass of pentaerythritol tetraacrylate (PETEA)) and 80 parts by mass of high dielectric constant functional filler (specifically, 80 parts by mass of barium titanate) and banbury evenly; The banburying time is 6min, the banburying temperature is 140°C, and the material is discharged to obtain the mixture;
③将混合料通过双螺杆挤出机在150℃温度下挤出、水冷、抽风干燥、切粒,得到电应力控制热缩管粒料; ③Extrude the mixture through a twin-screw extruder at a temperature of 150°C, water-cool, ventilate and dry, and pelletize to obtain electric stress-controlled heat-shrinkable tube pellets;
步骤2:电应力控制热缩管的挤出:将步骤1制备的粒料,用挤出机在140℃温度下挤出成型,水冷、收卷; Step 2: Extrusion of electric stress-controlled heat-shrinkable tubing: Extrude the pellets prepared in Step 1 at a temperature of 140°C with an extruder, water-cool, and wind up;
步骤3:电应力控制热缩管的辐照:步骤2挤出的电应力控制热缩管经电子加速器辐照交联,辐照强度6Mrad; Step 3: Irradiation of the electric stress-controlled heat-shrinkable tube: the electric-stress-controlled heat-shrinkable tube extruded in step 2 is irradiated and cross-linked by an electron accelerator, and the irradiation intensity is 6 Mrad;
步骤4:电应力控制热缩管的扩张: 步骤3辐照后的管材在120℃温度下扩张3倍,冷却定形、裁切后即得到成品电应力控制热缩管。 Step 4: Expansion of the electric stress-controlled heat-shrinkable tube: Step 3. The irradiated tube is expanded by 3 times at a temperature of 120°C, cooled and shaped, and cut to obtain the finished electric-stress-controlled heat-shrinkable tube.
本实施例的电应力控制热缩管力学机械性能测试结果为:抗张强度(检测标准GB/T 1040)12.9MPa,断裂伸长率442%;电性能检测结果为:体积电阻率(检测标准GB/T 1410)3.2*1010Ω·cm,介电常数为(检测标准GB/T 1409)32,介电损耗为0.19。 The test results of the mechanical and mechanical properties of the electrical stress-controlled heat-shrinkable tube in this embodiment are: tensile strength (test standard GB/T 1040) 12.9MPa, elongation at break 442%; electrical performance test results are: volume resistivity (test standard GB/T 1410) 3.2*10 10 Ω·cm, the dielectric constant is (testing standard GB/T 1409) 32, and the dielectric loss is 0.19.
the
制备实施例3 Preparation Example 3
步骤1:电应力控制热缩管粒料的制备: Step 1: Preparation of Electrical Stress Control Heat Shrink Tube Pellets:
①将30质量份乙烯-乙酸乙烯酯共聚物、60质量份导电炭黑母料、10质量份三元乙丙橡胶、3质量份润滑剂(具体取3质量份硬脂酸正丁酯)和1.5质量份抗氧剂(其中包括1份抗氧剂300和0.5份抗氧剂1010)投入密炼机混炼,密炼时间4min,密炼温度130℃; ① 30 parts by mass of ethylene-vinyl acetate copolymer, 60 parts by mass of conductive carbon black masterbatch, 10 parts by mass of EPDM rubber, 3 parts by mass of lubricant (specifically 3 parts by mass of n-butyl stearate) and 1.5 parts by mass of antioxidant (including 1 part of antioxidant 300 and 0.5 part of antioxidant 1010) were put into the internal mixer for mixing, the mixing time was 4 minutes, and the mixing temperature was 130°C;
②然后加入1质量份交联敏化剂(具体取1质量份三烯丙基异氰酸酯(TAIC))和100质量份高介电常数功能性填料(具体取100质量份钛酸钡)密炼均匀;密炼时间8min,密炼温度150℃,出料,得到混合料; ② Then add 1 mass part of cross-linking sensitizer (specifically 1 mass part of triallyl isocyanate (TAIC)) and 100 mass parts of high dielectric constant functional filler (specifically 100 mass parts of barium titanate) and banbury evenly ; The banburying time is 8min, the banburying temperature is 150°C, and the material is discharged to obtain the mixture;
③将混合料通过双螺杆挤出机在160℃温度下挤出、水冷、抽风干燥、切粒,得到电应力控制热缩管粒料; ③Extrude the mixture through a twin-screw extruder at a temperature of 160°C, water-cool, ventilate and dry, and pelletize to obtain electric stress-controlled heat-shrinkable tube pellets;
步骤2:电应力控制热缩管的挤出:将步骤1制备的粒料,用挤出机在150℃温度下挤出成型,水冷、收卷; Step 2: Extrusion of electric stress-controlled heat-shrinkable tube: Extrude the pellets prepared in Step 1 at a temperature of 150°C with an extruder, water-cool, and wind up;
步骤3:电应力控制热缩管的辐照:步骤2挤出的电应力控制热缩管经电子加速器辐照交联,辐照强度10Mrad; Step 3: Irradiation of the electric stress-controlled heat-shrinkable tube: the electric-stress-controlled heat-shrinkable tube extruded in step 2 is irradiated and cross-linked by an electron accelerator, and the irradiation intensity is 10 Mrad;
步骤4:电应力控制热缩管的扩张: 步骤3辐照后的管材在130℃温度下扩张3倍,冷却定形、裁切后即得到成品电应力控制热缩管。 Step 4: Expansion of the electrical stress-controlled heat-shrinkable tube: Step 3. The irradiated tube expands 3 times at a temperature of 130°C, and after cooling, setting and cutting, the finished electrical stress-controlled heat-shrinkable tube is obtained.
本实施例的电应力控制热缩管力学机械性能测试结果为:抗张强度(检测标准GB/T 1040)12.6MPa,断裂伸长率426%;电性能检测结果为:体积电阻率(检测标准GB/T 1410)5.9*109Ω·cm,介电常数为(检测标准GB/T 1409)42,介电损耗为0.28。 The test results of the mechanical and mechanical properties of the electrical stress-controlled heat-shrinkable tube in this embodiment are: tensile strength (test standard GB/T 1040) 12.6 MPa, elongation at break 426%; electrical performance test results are: volume resistivity (test standard GB/T 1410) 5.9*10 9 Ω·cm, dielectric constant (testing standard GB/T 1409) 42, dielectric loss 0.28.
the
制备实施例4 Preparation Example 4
步骤1:电应力控制热缩管粒料的制备: Step 1: Preparation of Electrical Stress Control Heat Shrink Tube Pellets:
①将40质量份乙烯-乙酸乙烯酯共聚物、50质量份导电炭黑母料、10质量份三元乙丙橡胶、2质量份润滑剂(具体取2质量份硬脂酸锌)和2质量份抗氧剂(其中包括1.5份抗氧剂300和0.5份抗氧剂1010)投入密炼机混炼,密炼时间3min,密炼温度110℃; ① Mix 40 parts by mass of ethylene-vinyl acetate copolymer, 50 parts by mass of conductive carbon black masterbatch, 10 parts by mass of EPDM rubber, 2 parts by mass of lubricant (specifically 2 parts by mass of zinc stearate) and 2 parts by mass of zinc stearate 1 part of antioxidant (including 1.5 part of antioxidant 300 and 0.5 part of antioxidant 1010) was put into the internal mixer for mixing, the mixing time was 3 minutes, and the mixing temperature was 110°C;
②然后加入1质量份交联敏化剂(具体取1质量份三烯丙基异氰酸酯(TAIC))和30质量份高介电常数功能性填料(具体取30质量份钛酸钡)密炼均匀;密炼时间6min,密炼温度130℃,出料,得到混合料; ② Then add 1 mass part of cross-linking sensitizer (specifically 1 mass part of triallyl isocyanate (TAIC)) and 30 mass parts of high dielectric constant functional filler (specifically 30 mass parts of barium titanate) and banbury evenly ; The banburying time is 6min, the banburying temperature is 130°C, and the material is discharged to obtain the mixture;
③将混合料通过双螺杆挤出机在140℃温度下挤出、水冷、抽风干燥、切粒,得到电应力控制热缩管粒料; ③Extrude the mixture through a twin-screw extruder at a temperature of 140°C, water-cool, ventilate and dry, and pelletize to obtain electric stress-controlled heat-shrinkable tube pellets;
步骤2:电应力控制热缩管的挤出:将步骤1制备的粒料,用挤出机在130℃温度下挤出成型,水冷、收卷; Step 2: Extrusion of electric stress-controlled heat-shrinkable tube: Extrude the pellets prepared in Step 1 at a temperature of 130°C with an extruder, water-cool, and wind up;
步骤3:电应力控制热缩管的辐照:步骤2挤出的电应力控制热缩管经电子加速器辐照交联,辐照强度10Mrad; Step 3: Irradiation of the electric stress-controlled heat-shrinkable tube: the electric-stress-controlled heat-shrinkable tube extruded in step 2 is irradiated and cross-linked by an electron accelerator, and the irradiation intensity is 10Mrad;
步骤4:电应力控制热缩管的扩张: 步骤3辐照后的管材在90℃温度下扩张3倍,冷却定形、裁切后即得到成品电应力控制热缩管。 Step 4: Expansion of the electrical stress-controlled heat-shrinkable tube: Step 3. The irradiated tube expands 3 times at a temperature of 90°C, and after cooling, setting and cutting, the finished electrical stress-controlled heat-shrinkable tube is obtained.
本实施例的电应力控制热缩管力学机械性能测试结果为:抗张强度(检测标准GB/T 1040)14.8MPa,断裂伸长率477%;电性能检测结果为:体积电阻率(检测标准GB/T 1410)3.7*109Ω·cm,介电常数为(检测标准GB/T 1409)23,介电损耗为0.18。 The test results of the mechanical and mechanical properties of the electrical stress-controlled heat-shrinkable tube in this embodiment are: tensile strength (test standard GB/T 1040) 14.8 MPa, elongation at break 477%; electrical performance test results are: volume resistivity (test standard GB/T 1410) 3.7*10 9 Ω·cm, dielectric constant (test standard GB/T 1409) 23, dielectric loss 0.18.
the
制备实施例5 Preparation Example 5
步骤1:电应力控制热缩管粒料的制备: Step 1: Preparation of Electrical Stress Control Heat Shrink Tube Pellets:
①将50质量份乙烯-乙酸乙烯酯共聚物、45质量份导电炭黑母料、5质量份三元乙丙橡胶、2质量份润滑剂(具体取2质量份硬脂酸镁)和2质量份抗氧剂(其中包括1份抗氧剂300和1份抗氧剂1010)投入密炼机混炼,密炼时间2min,密炼温度120℃; ① Mix 50 parts by mass of ethylene-vinyl acetate copolymer, 45 parts by mass of conductive carbon black masterbatch, 5 parts by mass of EPDM rubber, 2 parts by mass of lubricant (specifically 2 parts by mass of magnesium stearate) and 2 parts by mass of 1 part of antioxidant (including 1 part of antioxidant 300 and 1 part of antioxidant 1010) was put into the internal mixer for mixing, the mixing time was 2 minutes, and the mixing temperature was 120°C;
②然后加入2质量份交联敏化剂(具体取2质量份三羟甲基丙烷三丙烯酸酯(TMPTA))和50质量份高介电常数功能性填料(具体取50质量份钛酸钡)密炼均匀;密炼时间6min,密炼温度140℃,出料,得到混合料; ② Then add 2 parts by mass of cross-linking sensitizer (specifically, 2 parts by mass of trimethylolpropane triacrylate (TMPTA)) and 50 parts by mass of high dielectric constant functional filler (specifically, 50 parts by mass of barium titanate) The banburying is uniform; the banburying time is 6 minutes, the banburying temperature is 140°C, and the material is discharged to obtain the mixture;
③将混合料通过双螺杆挤出机在150℃温度下挤出、水冷、抽风干燥、切粒,得到电应力控制热缩管粒料; ③Extrude the mixture through a twin-screw extruder at a temperature of 150°C, water-cool, ventilate and dry, and pelletize to obtain electric stress-controlled heat-shrinkable tube pellets;
步骤2:电应力控制热缩管的挤出:将步骤1制备的粒料,用挤出机在140℃温度下挤出成型,水冷、收卷; Step 2: Extrusion of electric stress-controlled heat-shrinkable tubing: Extrude the pellets prepared in Step 1 at a temperature of 140°C with an extruder, water-cool, and wind up;
步骤3:电应力控制热缩管的辐照:步骤2挤出的电应力控制热缩管经电子加速器辐照交联,辐照强度6Mrad; Step 3: Irradiation of the electric stress-controlled heat-shrinkable tube: the electric-stress-controlled heat-shrinkable tube extruded in step 2 is irradiated and cross-linked by an electron accelerator, and the irradiation intensity is 6 Mrad;
步骤4:电应力控制热缩管的扩张: 步骤3辐照后的管材在110℃温度下扩张4倍,冷却定形、裁切后即得到成品电应力控制热缩管。 Step 4: Expansion of the electrical stress-controlled heat-shrinkable tube: In step 3, the irradiated tube is expanded by 4 times at a temperature of 110°C, cooled, shaped, and cut to obtain the finished electrical-stress-controlled heat-shrinkable tube.
本实施例的电应力控制热缩管力学机械性能测试结果为:抗张强度(检测标准GB/T 1040)14.3MPa,断裂伸长率469%;电性能检测结果为:体积电阻率(检测标准GB/T 1410)2.1*1011Ω·cm,介电常数为(检测标准GB/T 1409)26,介电损耗为0.13。 The test results of the mechanical and mechanical properties of the electrical stress-controlled heat-shrinkable tube in this embodiment are: tensile strength (test standard GB/T 1040) 14.3MPa, elongation at break 469%; electrical performance test results are: volume resistivity (test standard GB/T 1410) 2.1*10 11 Ω·cm, the dielectric constant is (testing standard GB/T 1409) 26, and the dielectric loss is 0.13.
the
制备实施例6 Preparation Example 6
步骤1:电应力控制热缩管粒料的制备: Step 1: Preparation of Electrical Stress Control Heat Shrink Tube Pellets:
①将35质量份乙烯-乙酸乙烯酯共聚物、50质量份导电炭黑母料、15质量份三元乙丙橡胶、3质量份润滑剂(具体取3质量份硬脂酸正丁酯)和1.5质量份抗氧剂(其中包括1份抗氧剂300和0.5份抗氧剂1010)投入密炼机混炼,密炼时间4min,密炼温度120℃; ① 35 parts by mass of ethylene-vinyl acetate copolymer, 50 parts by mass of conductive carbon black masterbatch, 15 parts by mass of EPDM rubber, 3 parts by mass of lubricant (specifically, 3 parts by mass of n-butyl stearate) and 1.5 parts by mass of antioxidant (including 1 part of antioxidant 300 and 0.5 part of antioxidant 1010) were put into the internal mixer for mixing, the mixing time was 4 minutes, and the mixing temperature was 120°C;
②然后加入2质量份交联敏化剂(具体取2质量份季戊四醇四丙烯酸酯(PETEA))和60质量份高介电常数功能性填料(具体取60质量份钛酸钡)密炼均匀;密炼时间6min,密炼温度140℃,出料,得到混合料; ② Then add 2 mass parts of cross-linking sensitizer (specifically 2 mass parts of pentaerythritol tetraacrylate (PETEA)) and 60 mass parts of high dielectric constant functional filler (specifically 60 mass parts of barium titanate) and banbury evenly; The banburying time is 6min, the banburying temperature is 140°C, and the material is discharged to obtain the mixture;
③将混合料通过双螺杆挤出机在140℃温度下挤出、水冷、抽风干燥、切粒,得到电应力控制热缩管粒料; ③Extrude the mixture through a twin-screw extruder at a temperature of 140°C, water-cool, ventilate and dry, and pelletize to obtain electric stress-controlled heat-shrinkable tube pellets;
步骤2:电应力控制热缩管的挤出:将步骤1制备的粒料,用挤出机在130℃温度下挤出成型,水冷、收卷; Step 2: Extrusion of electric stress-controlled heat-shrinkable tube: Extrude the pellets prepared in Step 1 at a temperature of 130°C with an extruder, water-cool, and wind up;
步骤3:电应力控制热缩管的辐照:步骤2挤出的电应力控制热缩管经电子加速器辐照交联,辐照强度8Mrad; Step 3: Irradiation of the electric stress-controlled heat-shrinkable tube: the electric-stress-controlled heat-shrinkable tube extruded in step 2 is irradiated and cross-linked by an electron accelerator, and the irradiation intensity is 8 Mrad;
步骤4:电应力控制热缩管的扩张: 步骤3辐照后的管材在120℃温度下扩张3倍,冷却定形、裁切后即得到成品电应力控制热缩管。 Step 4: Expansion of the electric stress-controlled heat-shrinkable tube: Step 3. The irradiated tube is expanded by 3 times at a temperature of 120°C, cooled and shaped, and cut to obtain the finished electric-stress-controlled heat-shrinkable tube.
本实施例的电应力控制热缩管力学机械性能测试结果为:抗张强度(检测标准GB/T 1040)14.1MPa,断裂伸长率463%;电性能检测结果为:体积电阻率(检测标准GB/T 1410)3.6*1010Ω·cm,介电常数为(检测标准GB/T 1409)35,介电损耗为0.24。 The test results of the mechanical and mechanical properties of the electric stress-controlled heat-shrinkable tube in this embodiment are: tensile strength (test standard GB/T 1040) 14.1MPa, elongation at break 463%; electrical performance test results are: volume resistivity (test standard GB/T 1410) 3.6*10 10 Ω·cm, dielectric constant (testing standard GB/T 1409) 35, dielectric loss 0.24.
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