CN103466459B - Container handling technology over strait and the container handling system with trestle over strait - Google Patents
Container handling technology over strait and the container handling system with trestle over strait Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种跨海集装箱装卸工艺及带有跨海栈桥的集装箱装卸系统,属于工程机械领域。The invention relates to a sea-crossing container loading and unloading process and a container loading and unloading system with a sea-crossing trestle, belonging to the field of engineering machinery.
背景技术Background technique
随着货船的不断增大,集装箱港口吞吐量不断增长,传统的集装箱装卸工艺和装卸设备已经逐渐不能满足人们的需求。With the continuous increase of cargo ships and the continuous growth of container port throughput, the traditional container handling technology and handling equipment have gradually been unable to meet people's needs.
目前被广泛使用的集装箱装卸作业程序(以卸船为例):起重小车用吊具从船上抓箱起升、水平运动、下降,交给船边等待的集卡,然后吊具起升、水平运动、下降、抓取下一箱,于此同时,集卡将集装箱转运至堆场,随后机械堆垛设备将集装箱放入堆场,整个流程效率较低,如果遇到地形复杂的港口,如岸桥和堆场之间有海流阻隔,那么传统装卸工艺的效率将更为低下。The currently widely used container loading and unloading operation procedure (taking ship unloading as an example): the lifting trolley uses the spreader to pick up the container from the ship, move horizontally, lower it, hand it over to the waiting truck beside the ship, and then lift the container with the spreader , horizontal movement, descending, and grabbing the next box. At the same time, the container truck will transfer the container to the yard, and then the mechanical stacking equipment will put the container into the yard. The efficiency of the whole process is low. If you encounter a port with complex terrain , if there is a current barrier between the quay crane and the storage yard, the efficiency of the traditional loading and unloading process will be even lower.
发明内容Contents of the invention
本发明的目的在于,提供一种跨海集装箱装卸工艺及带有跨海栈桥的集装箱装卸系统,它不但能够提高普通港口的集装箱装卸效率而且还能有效提高地形复杂的港口集装箱的装卸效率。The object of the present invention is to provide a sea-crossing container handling process and a container handling system with a sea-crossing trestle, which can not only improve the efficiency of container handling in ordinary ports but also effectively improve the efficiency of container handling in ports with complex terrain.
本发明的技术方案:一种跨海集装箱装卸工艺,包括以下步骤:The technical solution of the present invention: a sea-crossing container loading and unloading process, comprising the following steps:
(a)岸桥起吊并转运集装箱,岸桥起重小车的吊具下降并抓取集装箱,将集装箱提升至下方岸桥转运小车之上的高度,岸桥转运小车运行至集装箱的正下方停车,起重小车将集装箱放在岸桥转运小车上后升离,岸桥转运小车载箱驶向岸桥摆渡桥,在岸桥转运小车载箱驶向岸桥摆渡桥的同时起重小车开始抓取下一集装箱;(a) The quay crane lifts and transfers the container, the spreader of the quay crane trolley lowers and grabs the container, lifts the container to a height above the quay crane transfer trolley below, and the quay crane transfer trolley runs to the container and stops directly below, The lifting trolley puts the container on the quayside crane transfer trolley and lifts it away. The quayside crane transfer trolley car box drives to the quayside bridge ferry bridge. While the quayside bridge transfer trolley car box drives to the quayside bridge ferry bridge, the lifting trolley starts to grab next container;
(b)岸桥摆渡桥转运集装箱,岸桥转运小车行驶至岸桥摆渡桥的胯下后停车,岸桥摆渡桥上的起重设备A抓取集装箱并将集装箱提起,集装箱与岸桥转运小车分离后岸桥转运小车驶向起重小车的方向转运下一集装箱,岸桥转运小车驶离后起重设备A将集装箱放至预先停放在转运电梯A上的栈桥转运小车上,将集装箱放好后起重设备A升起至原位;(b) The container is transferred on the quayside bridge ferry bridge, the quayside bridge transfer trolley drives to the crotch of the quayside bridge ferry bridge and stops, the lifting device A on the quayside bridge ferry bridge grabs the container and lifts the container, the container and the quayside bridge transfer trolley After separation, the quay bridge transfer trolley drives towards the direction of the lifting trolley to transfer the next container. After the quayside bridge transfer trolley drives away, the lifting device A puts the container on the trestle transfer trolley that is pre-parked on the transfer elevator A, and puts the container away The rear lifting device A is raised to its original position;
(c)跨海栈桥转运集装箱,栈桥转运小车接箱后,沿着跨海栈桥的上层行走轨道行走至跨海栈桥另一端场桥摆渡桥的转运电梯B上,场桥摆渡桥的起重设备B抓取集装箱并将其提升,使集装箱同栈桥转运小车分离,转运电梯B将栈桥转运小车下降至跨海栈桥的下层行走轨道并对接,栈桥转运小车驶出转运电梯B,沿着下行走层轨道行走至转运电梯A处,转运电梯A将栈桥转运小车提升至上层行走轨道,停止并等待转运下一箱,完成跨海栈桥的转运工作;(c) Transshipment of containers on the cross-sea trestle bridge, after the trestle transfer trolley picks up the containers, walk along the upper travel track of the cross-sea trestle bridge to the transfer elevator B of the field bridge ferry bridge at the other end of the cross-sea trestle bridge, the lifting equipment of the field bridge ferry bridge B grabs the container and lifts it to separate the container from the trestle transfer trolley. The transfer elevator B lowers the trestle transfer trolley to the lower walking track of the cross-sea trestle and docks it. The trestle transfer trolley drives out of the transfer elevator B and walks along the lower floor. The track walks to the transfer elevator A, and the transfer elevator A lifts the trestle transfer trolley to the upper walking track, stops and waits for the next box to be transferred, and completes the transfer work of the cross-sea trestle;
(d)钢结构场桥堆放集装箱,场桥转运小车运行至转运电梯B上后停车,起重设备B将集装箱放在场桥转运小车上,场桥转运小车沿钢结构场桥的下层行走轨道B行驶至堆放点停车,在钢结构场桥的上层行走轨道B上停放的场桥起吊小车负责将场桥转运小车上的集装箱吊起并完成堆放工作。(d) Containers are stacked on the steel structure yard bridge, the yard bridge transfer trolley runs to the transfer elevator B and then stops, the lifting device B puts the container on the yard bridge transfer trolley, and the yard bridge transfer trolley walks along the lower layer of the steel structure yard bridge Track B Drive to the stacking point and stop, and the crane lifting trolley parked on the upper walking track B of the steel structure yard bridge is responsible for lifting the containers on the yard bridge transfer trolley and completing the stacking work.
前述的这种跨海集装箱装卸工艺中,所述步骤(c)中,跨海栈桥上至少设置两辆栈桥转运小车。In the aforementioned cross-sea container loading and unloading process, in the step (c), at least two trestle transfer trolleys are arranged on the sea-crossing trestle.
一种实现前述跨海集装箱装卸工艺所使用的带有跨海栈桥的集装箱装卸系统,包括岸桥和钢结构场桥,岸桥和钢结构场桥之间设有跨海栈桥,岸桥通过岸桥摆渡桥与跨海栈桥连接,钢结构场桥通过场桥摆渡桥与跨海栈桥连接。A container handling system with a sea-crossing trestle used to realize the aforementioned cross-sea container handling process, including a quay bridge and a steel structure yard bridge, a sea-crossing trestle is arranged between the quay bridge and the steel structure yard bridge, and the quayside bridge passes the The bridge ferry bridge is connected with the sea-crossing trestle, and the steel structure field bridge is connected with the sea-crossing trestle through the field bridge ferry bridge.
前述的这种带有跨海栈桥的集装箱装卸系统中,所述岸桥包括门架式支腿、主行走大梁、起重小车、行走轨道和转运车行走大梁,门架式支腿上设有两条主行走大梁,每条主行走大梁的内侧均设有行走轨道,起重小车设于行走轨道上,主行走大梁的正下方设有两条与之平行设置的转运车行走大梁,两条转运车行走大梁的内侧均设有岸桥下层行走轨道,岸桥转运小车设于岸桥下层行走轨道上。所述该岸桥的转运车行走大梁的长度大于主行走大梁的长度。采用这种结构便于摆渡桥上的起重设备A吊装集装箱。In the aforementioned container loading and unloading system with a cross-sea trestle, the quay bridge includes gantry-type outriggers, main traveling girders, lifting trolleys, walking tracks and transfer vehicle traveling girders, and the gantry-type outriggers are equipped with There are two main walking girders, each main walking girder has a walking track on the inner side, the lifting trolley is set on the walking track, and there are two transfer vehicle walking girders arranged parallel to it directly below the main walking girder. The inner side of the traveling girder of the transfer vehicle is equipped with the lower walking track of the quay bridge, and the quay bridge transfer trolley is set on the lower walking track of the quay bridge. The length of the traveling girder of the transfer vehicle of the quay bridge is greater than the length of the main traveling girder. Adopting this structure is convenient for the hoisting device A on the ferry bridge to hoist the container.
前述的这种带有跨海栈桥的集装箱装卸系统中,所述主行走大梁的两侧分别设有辅助梁,主行走大梁与辅助梁之间通过水平三角支撑梁连接,辅助梁(8)与转运车行走大梁之间通过斜三角支撑梁连接。In the aforementioned container loading and unloading system with a cross-sea trestle, auxiliary beams are respectively provided on both sides of the main traveling girder, and the main traveling girder and the auxiliary girder are connected by a horizontal triangular support beam, and the auxiliary girder (8) and The traveling girders of the transfer vehicle are connected by inclined triangular support beams.
前述的这种带有跨海栈桥的集装箱装卸系统中,所述主行走大梁与转运车行走大梁之间的间距为8m~13m;转运车行走大梁与水面的距离为35m~45m。In the aforementioned container loading and unloading system with cross-sea trestle, the distance between the main traveling girder and the transfer vehicle traveling girder is 8m-13m; the distance between the transfer vehicle traveling girder and the water surface is 35m-45m.
前述的这种带有跨海栈桥的集装箱装卸系统中,所述主行走大梁靠近岸桥摆渡桥的一端设有尾部吊车。In the aforementioned container loading and unloading system with sea-crossing trestle, the end of the main traveling girder close to the quay bridge ferry bridge is provided with a tail crane.
前述的这种带有跨海栈桥的集装箱装卸系统中,所述岸桥摆渡桥包括摆渡桥门架、起重设备A、转运电梯固定架A和转运电梯A,起重设备A设于摆渡桥门架上,摆渡桥门架设置在转运电梯固定架A的顶部,转运电梯A设置在转运电梯固定架A的内部。摆渡桥门架的上方设有用于起重设备A行走的轨道,且该轨道沿岸桥方向延伸出摆渡桥门架,起重设备A可在该轨道上行走。In the aforementioned container loading and unloading system with a cross-sea trestle, the quay bridge ferry bridge includes a ferry bridge gantry, a lifting device A, a transfer elevator fixed frame A and a transfer elevator A, and the lifting device A is arranged on the ferry bridge On the door frame, the ferry bridge door frame is arranged on the top of the transfer elevator fixed frame A, and the transfer elevator A is arranged inside the transfer elevator fixed frame A. A track for lifting equipment A to travel is provided above the gantry of the ferry bridge, and the track extends out of the gantry of the ferry bridge along the direction of the shore bridge, and the lifting equipment A can walk on the track.
前述的这种带有跨海栈桥的集装箱装卸系统中,所述转运电梯A包括升降装置和转运车承载板,升降装置固定在转运电梯固定架A的内部,升降装置的顶部于转运车承载板的底部固定连接。In the aforementioned container loading and unloading system with a cross-sea trestle, the transfer elevator A includes a lifting device and a transfer vehicle loading plate. fixed connection at the bottom.
前述的这种带有跨海栈桥的集装箱装卸系统中,所述跨海栈桥包括跨海栈桥上层行走轨道、跨海栈桥下层行走轨道和跨海栈桥支撑腿,跨海栈桥上层行走轨道和跨海栈桥下层行走轨道之间通过斜支撑固定连接在一起,跨海栈桥下层行走轨道的底部设有1个以上的跨海栈桥支撑腿。In the aforementioned container loading and unloading system with a sea-crossing trestle, the sea-crossing trestle includes the upper-level walking track of the cross-sea trestle, the lower-level walking track of the cross-sea trestle and the supporting legs of the cross-sea trestle, the upper-level walking track of the cross-sea trestle and the cross-sea The lower-level walking tracks of the trestle bridge are fixedly connected together by diagonal supports, and the bottom of the lower-level walking track of the cross-sea trestle bridge is provided with more than one supporting leg of the sea-crossing trestle bridge.
前述的这种带有跨海栈桥的集装箱装卸系统中,场桥摆渡桥包括半门架摆渡桥、起重设备B、转运电梯固定架B和转运电梯B,起重设备B设于半门架摆渡桥上,半门架摆渡桥的底部行走机构分别设置在转运电梯固定架B的顶部和钢结构场桥的顶部,转运电梯B设置在转运电梯固定架B的内部。场桥摆渡桥的半门架摆渡桥上也设有用于起重设备B行走的轨道,该轨道沿跨海栈桥的方向延伸出半门架摆渡桥。In the aforementioned container loading and unloading system with a cross-sea trestle, the field bridge ferry bridge includes a half-gantry ferry bridge, a lifting device B, a transfer elevator fixed frame B and a transfer elevator B, and the lifting device B is set on the half-gantry On the ferry bridge, the bottom running mechanism of the semi-gantry ferry bridge is respectively set on the top of the transfer elevator fixed frame B and the top of the steel structure field bridge, and the transfer elevator B is arranged inside the transfer elevator fixed frame B. The half-gantry ferry bridge of the field bridge ferry bridge is also provided with a track for lifting equipment B to travel, and the track extends out of the half-gantry ferry bridge along the direction of the sea-crossing trestle bridge.
前述的这种带有跨海栈桥的集装箱装卸系统中,转运电梯B的结构与转运电梯A的结构完全相同。In the aforementioned container handling system with a sea-crossing trestle, the structure of the transfer elevator B is exactly the same as that of the transfer elevator A.
前述的这种带有跨海栈桥的集装箱装卸系统中,所述钢结构场桥包括钢结构架体、上层行走轨道B和下层行走轨道B,上层行走轨道B设置在钢结构架体的上部,下层行走轨道B设置在上层行走轨道B的下方,下层行走轨道B的下方为集装箱堆放区域,下层行走轨道B上设有场桥转运小车,上层行走轨道B上设有场桥起吊小车;钢结构架体的中部设有集装箱运出装置。In the aforementioned container loading and unloading system with a cross-sea trestle, the steel structure yard bridge includes a steel structure frame body, an upper layer walking track B and a lower layer walking track B, and the upper layer walking track B is arranged on the upper part of the steel structure frame body, The lower walking track B is set under the upper walking track B, and the container stacking area is below the lower walking track B. The lower walking track B is equipped with a bridge transfer trolley, and the upper walking track B is equipped with a yard bridge lifting trolley; steel structure The middle part of the frame body is provided with a container delivery device.
前述的这种带有跨海栈桥的集装箱装卸系统中,所述集装箱运出装置包括集装箱转场天车和天车行走轨道,天车行走轨道固定在钢结构架体上,集装箱转场天车设置在天车行走轨道上。In the aforementioned container loading and unloading system with a cross-sea trestle, the container transporting device includes a container transfer crane and a crane travel track, the crane travel track is fixed on the steel structure frame, and the container transfer crane It is set on the traveling track of the crane.
前述的这种带有跨海栈桥的集装箱装卸系统中,所述岸桥包括门架式支腿、起重小车、行走轨道、岸桥下层行走轨道和实腹梁,门架式支腿上设有两根左右对称的实腹梁,两根实腹梁的内侧均设有行走轨道和岸桥下层行走轨道,岸桥下层行走轨道设置在行走轨道的下方,起重小车设于行走轨道上,岸桥转运小车设于岸桥下层行走轨道上。In the aforementioned container loading and unloading system with a cross-sea trestle, the quay bridge includes gantry type outriggers, lifting trolleys, walking tracks, the lower floor of the quayside bridge walking track and solid web beams, and the gantry type outriggers are equipped with There are two left and right symmetrical solid web beams, and the inner sides of the two solid web beams are equipped with walking tracks and the lower level of the quay bridge. The transfer trolley of the quayside crane is set on the lower walking track of the quayside crane.
前述的这种带有跨海栈桥的集装箱装卸系统中,两根实腹梁的内部均设有固定间距的加强肋板,用来确保实腹梁的刚度。In the aforementioned container loading and unloading system with a cross-sea trestle, the interior of the two solid web beams is provided with reinforcing ribs at fixed intervals to ensure the rigidity of the solid web beams.
与现有技术相比,本发明采用双层结构的岸桥,起重小车只负责起吊,而转运工作由新增的岸桥转运小车负责,采用这种结构的岸桥将集装箱的装卸效率与传统单层岸桥相比整整提高了一倍,本发明通过在岸桥和钢结构场桥之间增设跨海栈桥,可以有效解决港口地形复杂船只无法靠近的问题,而且由于跨海栈桥采用双层结构,上层负责运行负载栈桥转运小车,下层负责行走空载的栈桥转运小车,比传统单层往复运动的转运小车效率提高了50%。Compared with the prior art, the present invention adopts a double-layer structure quay bridge, and the lifting trolley is only responsible for lifting, while the transfer work is performed by the newly added quay bridge transfer trolley. The quay bridge adopting this structure reduces the loading and unloading efficiency of the container to that of Compared with the traditional single-layer quay bridge, the improvement is doubled. By adding a sea-crossing trestle bridge between the quay bridge and the steel structure field bridge, the present invention can effectively solve the problem that ships with complex terrain cannot approach the port, and because the cross-sea trestle adopts double Layer structure, the upper layer is responsible for running the trestle transfer trolley with load, and the lower layer is responsible for walking the unloaded trestle transfer trolley, which is 50% more efficient than the traditional single-layer reciprocating transfer trolley.
本发明通过采用钢结构场桥,取代了传统采用集卡车转运集装箱的方法,有效实现了全自动化集装箱堆放工作,比传统场桥节省了大量人力,而且提高了安全率,解决了传统场桥调度复杂等问题,有效提高了集装箱的堆放效率。The present invention replaces the traditional method of using trucks to transfer containers by adopting a steel structure yard bridge, effectively realizes the fully automatic container stacking work, saves a lot of manpower compared with the traditional yard bridge, and improves the safety rate, and solves the problem of traditional yard bridge dispatching Complicated and other issues, effectively improving the efficiency of container stacking.
附图说明Description of drawings
图1是本发明的整体结构示意图;Fig. 1 is the overall structural representation of the present invention;
图2是岸桥和岸桥摆渡桥的结构示意图;Fig. 2 is a schematic structural view of the quay bridge and the quay bridge ferry bridge;
图3是图1的A-A向视图;Fig. 3 is the A-A direction view of Fig. 1;
图4是转运电梯的结构示意图;Fig. 4 is the structural representation of transfer elevator;
图5是跨海栈桥的结构示意图;Fig. 5 is a structural schematic diagram of the cross-sea trestle;
图6是集装箱转运天车的结构示意图;Fig. 6 is a structural schematic diagram of a container transfer crane;
图7是钢结构场桥的结构示意图;Fig. 7 is a structural schematic diagram of a steel structure field bridge;
图8是图1的B-B向视图。Fig. 8 is a view along the direction B-B of Fig. 1 .
附图中的标记为:1-门架式支腿,2-主行走大梁,3-起重小车,4-行走轨道,5-转运车行走大梁,6-岸桥下层行走轨道,7-岸桥转运小车,8-辅助梁,9-水平三角支撑梁,10-斜三角支撑梁,12-岸桥,13-钢结构场桥,14-跨海栈桥,15-岸桥摆渡桥,16-场桥摆渡桥,17-起重设备A,18-转运电梯A,19-转运电梯固定架A,20-升降装置,21-转运车承载板,22-跨海栈桥上层行走轨道,23-跨海栈桥下层行走轨道,24-跨海栈桥支撑腿,25-斜支撑,26-半门架摆渡桥,27-起重设备B,28-转运电梯固定架B,29-转运电梯B,30-钢结构架体,31-上层行走轨道B,32-下层行走轨道B,33-集装箱堆放区域,34-场桥转运小车,35-场桥起吊小车,36-集装箱运出装置,37-集装箱转场天车,38-天车行走轨道,39-尾部吊车,40-摆渡桥门架,41-栈桥转运小车。The marks in the drawings are: 1-gantry outrigger, 2-main traveling girder, 3-lift trolley, 4-traveling track, 5-traveling girder of transfer vehicle, 6-traveling track on the lower floor of the quay bridge, 7-shore Bridge transfer trolley, 8-auxiliary beam, 9-horizontal triangular support beam, 10-oblique triangular support beam, 12-quay bridge, 13-steel structure field bridge, 14-cross-sea trestle bridge, 15-shore bridge ferry bridge, 16- Field bridge ferry bridge, 17-lifting equipment A, 18-transfer elevator A, 19-transfer elevator fixing frame A, 20-lifting device, 21-transfer vehicle load plate, 22-cross-sea trestle upper walking track, 23-span Walking track on the lower floor of the sea trestle bridge, 24-supporting legs of the cross-sea trestle bridge, 25-oblique support, 26-half-gantry ferry bridge, 27-lifting equipment B, 28-transfer elevator fixed frame B, 29-transfer elevator B, 30- Steel structure frame, 31-upper walking track B, 32-lower walking track B, 33-container stacking area, 34-field bridge transfer trolley, 35-field bridge lifting trolley, 36-container transport device, 37-container transfer Field crane, 38-crane traveling track, 39-tail crane, 40-ferry bridge gantry, 41- trestle transfer trolley.
具体实施方式detailed description
下面结合附图和实施例对本发明作进一步的详细说明,但不作为对本发明的任何限制。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments, but not as any limitation to the present invention.
本发明的实施例1,一种跨海集装箱装卸工艺,包括以下步骤:Embodiment 1 of the present invention, a sea-crossing container loading and unloading process, comprises the following steps:
(a)岸桥起吊并转运集装箱,岸桥起重小车的吊具下降并抓取集装箱,将集装箱提升至下方岸桥转运小车之上的高度,岸桥转运小车运行至集装箱的正下方停车,起重小车将集装箱放在岸桥转运小车上后升离,岸桥转运小车载箱驶向岸桥摆渡桥,在岸桥转运小车载箱驶向岸桥摆渡桥的同时起重小车开始抓取下一集装箱;(a) The quay crane lifts and transfers the container, the spreader of the quay crane trolley lowers and grabs the container, lifts the container to a height above the quay crane transfer trolley below, and the quay crane transfer trolley runs to the container and stops directly below, The lifting trolley puts the container on the quayside crane transfer trolley and lifts it away. The quayside crane transfer trolley car box drives to the quayside bridge ferry bridge. While the quayside bridge transfer trolley car box drives to the quayside bridge ferry bridge, the lifting trolley starts to grab next container;
(b)岸桥摆渡桥转运集装箱,岸桥转运小车行驶至岸桥摆渡桥的胯下后停车,岸桥摆渡桥上的起重设备A抓取集装箱并将集装箱提起,集装箱与岸桥转运小车分离后岸桥转运小车驶向起重小车的方向转运下一集装箱,岸桥转运小车驶离后起重设备A将集装箱放至预先停放在转运电梯A上的栈桥转运小车上,将集装箱放好后起重设备A升起至原位;(b) The container is transferred on the quayside bridge ferry bridge, the quayside bridge transfer trolley drives to the crotch of the quayside bridge ferry bridge and stops, the lifting device A on the quayside bridge ferry bridge grabs the container and lifts the container, the container and the quayside bridge transfer trolley After separation, the quay bridge transfer trolley drives towards the direction of the lifting trolley to transfer the next container. After the quayside bridge transfer trolley drives away, the lifting device A puts the container on the trestle transfer trolley that is pre-parked on the transfer elevator A, and puts the container away The rear lifting device A is raised to its original position;
(c)跨海栈桥转运集装箱,栈桥转运小车接箱后,沿着跨海栈桥的上层行走轨道行走至跨海栈桥另一端场桥摆渡桥的转运电梯B上,场桥摆渡桥的起重设备B抓取集装箱并将其提升,使集装箱同栈桥转运小车分离,转运电梯B将栈桥转运小车下降至跨海栈桥的下层行走轨道并对接,栈桥转运小车驶出转运电梯B,沿着下行走层轨道行走至转运电梯A处,转运电梯A将栈桥转运小车提升至上层行走轨道,停止并等待转运下一箱,完成跨海栈桥的转运工作;(c) Transshipment of containers on the cross-sea trestle bridge, after the trestle transfer trolley picks up the containers, walk along the upper travel track of the cross-sea trestle bridge to the transfer elevator B of the field bridge ferry bridge at the other end of the cross-sea trestle bridge, the lifting equipment of the field bridge ferry bridge B grabs the container and lifts it to separate the container from the trestle transfer trolley. The transfer elevator B lowers the trestle transfer trolley to the lower walking track of the cross-sea trestle and docks it. The trestle transfer trolley drives out of the transfer elevator B and walks along the lower floor. The track walks to the transfer elevator A, and the transfer elevator A lifts the trestle transfer trolley to the upper walking track, stops and waits for the next box to be transferred, and completes the transfer work of the cross-sea trestle;
步骤c中,跨海栈桥上至少设置两辆栈桥转运小车。In step c, at least two trestle transfer trolleys are set on the sea-crossing trestle.
(d)钢结构场桥堆放集装箱,场桥转运小车运行至转运电梯B上后停车,起重设备B将集装箱放在场桥转运小车上,场桥转运小车沿钢结构场桥的下层行走轨道B行驶至堆放点停车,在钢结构场桥的上层行走轨道B上停放的场桥起吊小车负责将场桥转运小车上的集装箱吊起并完成堆放工作。(d) Containers are stacked on the steel structure yard bridge, the yard bridge transfer trolley runs to the transfer elevator B and then stops, the lifting device B puts the container on the yard bridge transfer trolley, and the yard bridge transfer trolley walks along the lower layer of the steel structure yard bridge Track B Drive to the stacking point and stop, and the crane lifting trolley parked on the upper walking track B of the steel structure yard bridge is responsible for lifting the containers on the yard bridge transfer trolley and completing the stacking work.
一种实现上述跨海集装箱装卸工艺的带有跨海栈桥的集装箱装卸系统,如图1所示,包括岸桥12和钢结构场桥13,岸桥12和钢结构场桥13之间设有跨海栈桥14,岸桥12通过岸桥摆渡桥15与跨海栈桥14连接,钢结构场桥13通过场桥摆渡桥16与跨海栈桥14连接。所述主行走大梁2靠近岸桥摆渡桥15的一端设有尾部吊车39。A container loading and unloading system with a sea-crossing trestle that realizes the above-mentioned sea-crossing container loading and unloading process, as shown in Figure 1, includes a quay bridge 12 and a steel structure yard bridge 13. The sea-crossing trestle 14, the quay bridge 12 is connected with the sea-crossing trestle 14 through the quay bridge ferry bridge 15, and the steel structure field bridge 13 is connected with the sea-crossing trestle 14 through the field bridge ferry bridge 16. A tail crane 39 is provided at one end of the main traveling girder 2 close to the quay bridge ferry bridge 15 .
如图2所示,所述岸桥12包括门架式支腿1、主行走大梁2、起重小车3、行走轨道4和转运车行走大梁5,门架式支腿1上设有两条主行走大梁2,每条主行走大梁2的内侧均设有行走轨道4,起重小车3设于行走轨道4上,主行走大梁2的正下方设有两条与之平行设置的转运车行走大梁5,两条转运车行走大梁5的内侧均设有岸桥下层行走轨道6,岸桥转运小车7设于岸桥下层行走轨道6上。As shown in Figure 2, the quay crane 12 includes a gantry type outrigger 1, a main traveling girder 2, a lifting trolley 3, a walking track 4 and a transfer vehicle traveling girder 5, and the gantry type supporting leg 1 is provided with two The main traveling girder 2, each main traveling girder 2 is equipped with a traveling track 4 on the inner side, the lifting trolley 3 is arranged on the traveling track 4, and two parallel transfer vehicles are arranged directly below the main traveling girder 2. The girder 5 and the inner side of the girder 5 of the two transfer vehicles are provided with the lower travel track 6 of the quay bridge, and the transfer trolley 7 of the quay bridge is arranged on the lower travel track 6 of the quay bridge.
岸桥摆渡桥15包括摆渡桥门架40、起重设备A17、转运电梯固定架A19和转运电梯A18,起重设备A17设于摆渡桥门架40上,摆渡桥门架40设置在转运电梯固定架A19的顶部,转运电梯A18设置在转运电梯固定架A19的内部。The quay bridge ferry bridge 15 includes the ferry bridge portal frame 40, lifting equipment A17, transfer elevator fixing frame A19 and transfer elevator A18, the lifting equipment A17 is arranged on the ferry bridge portal frame 40, and the ferry bridge portal frame 40 is arranged on the transfer elevator fixed frame. The top of frame A19, transfer elevator A18 is arranged on the inside of transfer elevator fixed frame A19.
如图5所示,所述转运电梯A18包括升降装置20和转运车承载板21,升降装置20固定在转运电梯固定架A19的内部,升降装置20的顶部于转运车承载板21的底部固定连接。As shown in Figure 5, the transfer elevator A18 includes a lifting device 20 and a transfer car loading plate 21, the lifting device 20 is fixed inside the transfer elevator fixing frame A19, and the top of the lifting device 20 is fixedly connected to the bottom of the transfer car loading plate 21 .
如图3和图4所示,所述主行走大梁2的两侧分别设有辅助梁8,主行走大梁2与辅助梁8之间通过水平三角支撑梁9连接,辅助梁8与转运车行走大梁5之间通过斜三角支撑梁10连接。主行走大梁2与转运车行走大梁5之间的间距为12m;转运车行走大梁5与水面的距离为43m。As shown in Figures 3 and 4, auxiliary beams 8 are respectively provided on both sides of the main traveling girder 2, the main traveling girder 2 and the auxiliary girder 8 are connected by a horizontal triangular support beam 9, and the auxiliary girder 8 and the transfer vehicle travel The girders 5 are connected by inclined triangular support beams 10 . The distance between the main traveling girder 2 and the transfer vehicle traveling girder 5 is 12m; the distance between the transfer vehicle traveling girder 5 and the water surface is 43m.
如图6所示,所述跨海栈桥14包括跨海栈桥上层行走轨道22、跨海栈桥下层行走轨道23和跨海栈桥支撑腿24,跨海栈桥上层行走轨道22和跨海栈桥下层行走轨道23之间通过斜支撑25固定连接在一起,跨海栈桥下层行走轨道23的底部设有1个以上的跨海栈桥支撑腿24。As shown in Figure 6, the sea-crossing trestle 14 includes the upper-level walking track 22 of the cross-sea trestle, the lower-level walking track 23 of the cross-sea trestle and the supporting legs 24 of the sea-crossing trestle, the upper-level walking track 22 of the cross-sea trestle and the lower-level walking track of the cross-sea trestle 23 are fixedly connected together by diagonal supports 25, and more than one supporting leg 24 of the sea-crossing trestle is provided at the bottom of the lower-level walking track 23 of the sea-crossing trestle.
如图7和图8所示,场桥摆渡桥16包括半门架摆渡桥26、起重设备B27、转运电梯固定架B28和转运电梯B29,起重设备B27设于半门架摆渡桥26上,半门架摆渡桥26的底部行走机构分别设置在转运电梯固定架B28的顶部和钢结构场桥13的顶部,转运电梯B29设置在转运电梯固定架B28的内部。转运电梯B29的结构与转运电梯A18的结构完全相同。As shown in Figures 7 and 8, the field bridge ferry bridge 16 includes a half-gantry ferry bridge 26, a lifting device B27, a transfer elevator fixed frame B28 and a transfer elevator B29, and the lifting device B27 is located on the half-gantry ferry bridge 26 , the bottom running mechanism of the half-gantry ferry bridge 26 is respectively arranged on the top of the transfer elevator fixed frame B28 and the top of the steel structure field bridge 13, and the transfer elevator B29 is arranged on the inside of the transfer elevator fixed frame B28. The structure of the transfer elevator B29 is exactly the same as that of the transfer elevator A18.
钢结构场桥13包括钢结构架体30、上层行走轨道B31、下层行走轨道B32和栈桥转运小车41,上层行走轨道B31设置在钢结构架体30的上部,下层行走轨道B32设置在上层行走轨道B31的下方,下层行走轨道B32的下方为集装箱堆放区域33,下层行走轨道B32上设有场桥转运小车34,上层行走轨道B31上设有场桥起吊小车35;钢结构架体30的中部设有集装箱运出装置36。The steel structure field bridge 13 includes a steel structure frame body 30, an upper layer walking track B31, a lower layer walking track B32 and a trestle transfer trolley 41, the upper layer walking track B31 is arranged on the upper part of the steel structure frame body 30, and the lower layer walking track B32 is arranged on the upper layer walking track Below B31, below the lower floor walking track B32 is the container stacking area 33, the lower floor walking track B32 is provided with a field bridge transfer trolley 34, and the upper floor walking track B31 is provided with a field bridge lifting trolley 35; There is a container take-out device 36 .
本发明的实施例2,一种跨海集装箱装卸工艺,包括以下步骤:Embodiment 2 of the present invention, a sea-crossing container loading and unloading process, comprises the following steps:
(a)岸桥起吊并转运集装箱,岸桥起重小车的吊具下降并抓取集装箱,将集装箱提升至下方岸桥转运小车之上的高度,岸桥转运小车运行至集装箱的正下方停车,起重小车将集装箱放在岸桥转运小车上后升离,岸桥转运小车载箱驶向岸桥摆渡桥,在岸桥转运小车载箱驶向岸桥摆渡桥的同时起重小车开始抓取下一集装箱;(a) The quay crane lifts and transfers the container, the spreader of the quay crane trolley lowers and grabs the container, lifts the container to a height above the quay crane transfer trolley below, and the quay crane transfer trolley runs to the container and stops directly below, The lifting trolley puts the container on the quayside crane transfer trolley and lifts it away. The quayside crane transfer trolley car box drives to the quayside bridge ferry bridge. While the quayside bridge transfer trolley car box drives to the quayside bridge ferry bridge, the lifting trolley starts to grab next container;
(b)岸桥摆渡桥转运集装箱,岸桥转运小车行驶至岸桥摆渡桥的胯下后停车,岸桥摆渡桥上的起重设备A抓取集装箱并将集装箱提起,集装箱与岸桥转运小车分离后岸桥转运小车驶向起重小车的方向转运下一集装箱,岸桥转运小车驶离后起重设备A将集装箱放至预先停放在转运电梯A上的栈桥转运小车上,将集装箱放好后起重设备A升起至原位;(b) The container is transferred on the quayside bridge ferry bridge, the quayside bridge transfer trolley drives to the crotch of the quayside bridge ferry bridge and stops, the lifting device A on the quayside bridge ferry bridge grabs the container and lifts the container, the container and the quayside bridge transfer trolley After separation, the quay bridge transfer trolley drives towards the direction of the lifting trolley to transfer the next container. After the quayside bridge transfer trolley drives away, the lifting device A puts the container on the trestle transfer trolley that is pre-parked on the transfer elevator A, and puts the container away The rear lifting device A is raised to its original position;
(c)跨海栈桥转运集装箱,栈桥转运小车接箱后,沿着跨海栈桥的上层行走轨道行走至跨海栈桥另一端场桥摆渡桥的转运电梯B上,场桥摆渡桥的起重设备B抓取集装箱并将其提升,使集装箱同栈桥转运小车分离,转运电梯B将栈桥转运小车下降至跨海栈桥的下层行走轨道并对接,栈桥转运小车驶出转运电梯B,沿着下行走层轨道行走至转运电梯A处,转运电梯A将栈桥转运小车提升至上层行走轨道,停止并等待转运下一箱,完成跨海栈桥的转运工作;(c) Transshipment of containers on the cross-sea trestle bridge, after the trestle transfer trolley picks up the containers, walk along the upper travel track of the cross-sea trestle bridge to the transfer elevator B of the field bridge ferry bridge at the other end of the cross-sea trestle bridge, the lifting equipment of the field bridge ferry bridge B grabs the container and lifts it to separate the container from the trestle transfer trolley. The transfer elevator B lowers the trestle transfer trolley to the lower walking track of the cross-sea trestle and docks it. The trestle transfer trolley drives out of the transfer elevator B and walks along the lower floor. The track walks to the transfer elevator A, and the transfer elevator A lifts the trestle transfer trolley to the upper walking track, stops and waits for the next box to be transferred, and completes the transfer work of the cross-sea trestle;
步骤c中,跨海栈桥上至少设置两辆栈桥转运小车。In step c, at least two trestle transfer trolleys are set on the sea-crossing trestle.
(d)钢结构场桥堆放集装箱,场桥转运小车运行至转运电梯B上后停车,起重设备B将集装箱放在场桥转运小车上,场桥转运小车沿钢结构场桥的下层行走轨道B行驶至堆放点停车,在钢结构场桥的上层行走轨道B上停放的场桥起吊小车负责将场桥转运小车上的集装箱吊起并完成堆放工作。(d) Containers are stacked on the steel structure yard bridge, the yard bridge transfer trolley runs to the transfer elevator B and then stops, the lifting device B puts the container on the yard bridge transfer trolley, and the yard bridge transfer trolley walks along the lower layer of the steel structure yard bridge Track B Drive to the stacking point and stop, and the crane lifting trolley parked on the upper walking track B of the steel structure yard bridge is responsible for lifting the containers on the yard bridge transfer trolley and completing the stacking work.
一种实现上述跨海集装箱装卸工艺的带有跨海栈桥的集装箱装卸系统,如图1所示,包括岸桥12和钢结构场桥13,岸桥12和钢结构场桥13之间设有跨海栈桥14,岸桥12通过岸桥摆渡桥15与跨海栈桥14连接,钢结构场桥13通过场桥摆渡桥16与跨海栈桥14连接。所述主行走大梁2靠近岸桥摆渡桥15的一端设有尾部吊车39。A container loading and unloading system with a sea-crossing trestle that realizes the above-mentioned sea-crossing container loading and unloading process, as shown in Figure 1, includes a quay bridge 12 and a steel structure yard bridge 13. The sea-crossing trestle 14, the quay bridge 12 is connected with the sea-crossing trestle 14 through the quay bridge ferry bridge 15, and the steel structure field bridge 13 is connected with the sea-crossing trestle 14 through the field bridge ferry bridge 16. A tail crane 39 is provided at one end of the main traveling girder 2 close to the quay bridge ferry bridge 15 .
如图2所示,所述岸桥12包括门架式支腿1、主行走大梁2、起重小车3、行走轨道4和转运车行走大梁5,门架式支腿1上设有两条主行走大梁2,每条主行走大梁2的内侧均设有行走轨道4,起重小车3设于行走轨道4上,主行走大梁2的正下方设有两条与之平行设置的转运车行走大梁5,两条转运车行走大梁5的内侧均设有岸桥下层行走轨道6,岸桥转运小车7设于岸桥下层行走轨道6上。As shown in Figure 2, the quay crane 12 includes a gantry type outrigger 1, a main traveling girder 2, a lifting trolley 3, a walking track 4 and a transfer vehicle traveling girder 5, and the gantry type supporting leg 1 is provided with two The main traveling girder 2, each main traveling girder 2 is equipped with a traveling track 4 on the inner side, the lifting trolley 3 is arranged on the traveling track 4, and two parallel transfer vehicles are arranged directly below the main traveling girder 2. The girder 5 and the inner side of the girder 5 of the two transfer vehicles are provided with the lower travel track 6 of the quay bridge, and the transfer trolley 7 of the quay bridge is arranged on the lower travel track 6 of the quay bridge.
岸桥摆渡桥15包括摆渡桥门架40、起重设备A17、转运电梯固定架A19和转运电梯A18,起重设备A17设于摆渡桥门架40上,摆渡桥门架40设置在转运电梯固定架A19的顶部,转运电梯A18设置在转运电梯固定架A19的内部。The quay bridge ferry bridge 15 includes the ferry bridge portal frame 40, lifting equipment A17, transfer elevator fixing frame A19 and transfer elevator A18, the lifting equipment A17 is arranged on the ferry bridge portal frame 40, and the ferry bridge portal frame 40 is arranged on the transfer elevator fixed frame. The top of frame A19, transfer elevator A18 is arranged on the inside of transfer elevator fixed frame A19.
如图5所示,所述转运电梯A18包括升降装置20和转运车承载板21,升降装置20固定在转运电梯固定架A19的内部,升降装置20的顶部于转运车承载板21的底部固定连接。As shown in Figure 5, the transfer elevator A18 includes a lifting device 20 and a transfer car loading plate 21, the lifting device 20 is fixed inside the transfer elevator fixing frame A19, and the top of the lifting device 20 is fixedly connected to the bottom of the transfer car loading plate 21 .
如图3和图4所示,所述主行走大梁2的两侧分别设有辅助梁8,主行走大梁2与辅助梁8之间通过水平三角支撑梁9连接,辅助梁8与转运车行走大梁5之间通过斜三角支撑梁10连接。主行走大梁2与转运车行走大梁5之间的间距为8m;转运车行走大梁5与水面的距离为35m。As shown in Figures 3 and 4, auxiliary beams 8 are respectively provided on both sides of the main traveling girder 2, the main traveling girder 2 and the auxiliary girder 8 are connected by a horizontal triangular support beam 9, and the auxiliary girder 8 and the transfer vehicle travel The girders 5 are connected by inclined triangular support beams 10 . The distance between the main traveling girder 2 and the transfer vehicle traveling girder 5 is 8m; the distance between the transfer vehicle traveling girder 5 and the water surface is 35m.
如图6所示,所述跨海栈桥14包括跨海栈桥上层行走轨道22、跨海栈桥下层行走轨道23和跨海栈桥支撑腿24,跨海栈桥上层行走轨道22和跨海栈桥下层行走轨道23之间通过斜支撑25固定连接在一起,跨海栈桥下层行走轨道23的底部设有1个以上的跨海栈桥支撑腿24。As shown in Figure 6, the sea-crossing trestle 14 includes the upper-level walking track 22 of the cross-sea trestle, the lower-level walking track 23 of the cross-sea trestle and the supporting legs 24 of the sea-crossing trestle, the upper-level walking track 22 of the cross-sea trestle and the lower-level walking track of the cross-sea trestle 23 are fixedly connected together by diagonal supports 25, and more than one supporting leg 24 of the sea-crossing trestle is provided at the bottom of the lower-level walking track 23 of the sea-crossing trestle.
如图7和图8所示,场桥摆渡桥16包括半门架摆渡桥26、起重设备B27、转运电梯固定架B28和转运电梯B29,起重设备B27设于半门架摆渡桥26上,半门架摆渡桥26的底部行走机构分别设置在转运电梯固定架B28的顶部和钢结构场桥13的顶部,转运电梯B29设置在转运电梯固定架B28的内部。转运电梯B29的结构与转运电梯A18的结构完全相同。As shown in Figures 7 and 8, the field bridge ferry bridge 16 includes a half-gantry ferry bridge 26, a lifting device B27, a transfer elevator fixed frame B28 and a transfer elevator B29, and the lifting device B27 is located on the half-gantry ferry bridge 26 , the bottom running mechanism of the half-gantry ferry bridge 26 is respectively arranged on the top of the transfer elevator fixed frame B28 and the top of the steel structure field bridge 13, and the transfer elevator B29 is arranged on the inside of the transfer elevator fixed frame B28. The structure of the transfer elevator B29 is exactly the same as that of the transfer elevator A18.
钢结构场桥13包括钢结构架体30、上层行走轨道B31、下层行走轨道B32和栈桥转运小车41,上层行走轨道B31设置在钢结构架体30的上部,下层行走轨道B32设置在上层行走轨道B31的下方,下层行走轨道B32的下方为集装箱堆放区域33,下层行走轨道B32上设有场桥转运小车34,上层行走轨道B31上设有场桥起吊小车35;钢结构架体30的中部设有集装箱运出装置36。The steel structure field bridge 13 includes a steel structure frame body 30, an upper layer walking track B31, a lower layer walking track B32 and a trestle transfer trolley 41, the upper layer walking track B31 is arranged on the upper part of the steel structure frame body 30, and the lower layer walking track B32 is arranged on the upper layer walking track Below B31, below the lower floor walking track B32 is the container stacking area 33, the lower floor walking track B32 is provided with a field bridge transfer trolley 34, and the upper floor walking track B31 is provided with a field bridge lifting trolley 35; There is a container take-out device 36 .
本发明的实施例3,一种跨海集装箱装卸工艺,包括以下步骤:Embodiment 3 of the present invention, a sea-crossing container loading and unloading process, comprises the following steps:
(a)岸桥起吊并转运集装箱,岸桥起重小车的吊具下降并抓取集装箱,将集装箱提升至下方岸桥转运小车之上的高度,岸桥转运小车运行至集装箱的正下方停车,起重小车将集装箱放在岸桥转运小车上后升离,岸桥转运小车载箱驶向岸桥摆渡桥,在岸桥转运小车载箱驶向岸桥摆渡桥的同时起重小车开始抓取下一集装箱;(a) The quay crane lifts and transfers the container, the spreader of the quay crane trolley lowers and grabs the container, lifts the container to a height above the quay crane transfer trolley below, and the quay crane transfer trolley runs to the container and stops directly below, The lifting trolley puts the container on the quayside crane transfer trolley and lifts it away. The quayside crane transfer trolley car box drives to the quayside bridge ferry bridge. While the quayside bridge transfer trolley car box drives to the quayside bridge ferry bridge, the lifting trolley starts to grab next container;
(b)岸桥摆渡桥转运集装箱,岸桥转运小车行驶至岸桥摆渡桥的胯下后停车,岸桥摆渡桥上的起重设备A抓取集装箱并将集装箱提起,集装箱与岸桥转运小车分离后岸桥转运小车驶向起重小车的方向转运下一集装箱,岸桥转运小车驶离后起重设备A将集装箱放至预先停放在转运电梯A上的栈桥转运小车上,将集装箱放好后起重设备A升起至原位;(b) The container is transferred on the quayside bridge ferry bridge, the quayside bridge transfer trolley drives to the crotch of the quayside bridge ferry bridge and stops, the lifting device A on the quayside bridge ferry bridge grabs the container and lifts the container, the container and the quayside bridge transfer trolley After separation, the quay bridge transfer trolley drives towards the direction of the lifting trolley to transfer the next container. After the quayside bridge transfer trolley drives away, the lifting device A puts the container on the trestle transfer trolley that is pre-parked on the transfer elevator A, and puts the container away The rear lifting device A is raised to its original position;
(c)跨海栈桥转运集装箱,栈桥转运小车接箱后,沿着跨海栈桥的上层行走轨道行走至跨海栈桥另一端场桥摆渡桥的转运电梯B上,场桥摆渡桥的起重设备B抓取集装箱并将其提升,使集装箱同栈桥转运小车分离,转运电梯B将栈桥转运小车下降至跨海栈桥的下层行走轨道并对接,栈桥转运小车驶出转运电梯B,沿着下行走层轨道行走至转运电梯A处,转运电梯A将栈桥转运小车提升至上层行走轨道,停止并等待转运下一箱,完成跨海栈桥的转运工作;(c) Transshipment of containers on the cross-sea trestle bridge, after the trestle transfer trolley picks up the containers, walk along the upper travel track of the cross-sea trestle bridge to the transfer elevator B of the field bridge ferry bridge at the other end of the cross-sea trestle bridge, the lifting equipment of the field bridge ferry bridge B grabs the container and lifts it to separate the container from the trestle transfer trolley. The transfer elevator B lowers the trestle transfer trolley to the lower walking track of the cross-sea trestle and docks it. The trestle transfer trolley drives out of the transfer elevator B and walks along the lower floor. The track walks to the transfer elevator A, and the transfer elevator A lifts the trestle transfer trolley to the upper walking track, stops and waits for the next box to be transferred, and completes the transfer work of the cross-sea trestle;
步骤c中,跨海栈桥上至少设置两辆栈桥转运小车。In step c, at least two trestle transfer trolleys are set on the sea-crossing trestle.
(d)钢结构场桥堆放集装箱,场桥转运小车运行至转运电梯B上后停车,起重设备B将集装箱放在场桥转运小车上,场桥转运小车沿钢结构场桥的下层行走轨道B行驶至堆放点停车,在钢结构场桥的上层行走轨道B上停放的场桥起吊小车负责将场桥转运小车上的集装箱吊起并完成堆放工作。(d) Containers are stacked on the steel structure yard bridge, the yard bridge transfer trolley runs to the transfer elevator B and then stops, the lifting device B puts the container on the yard bridge transfer trolley, and the yard bridge transfer trolley walks along the lower layer of the steel structure yard bridge Track B Drive to the stacking point and stop, and the crane lifting trolley parked on the upper walking track B of the steel structure yard bridge is responsible for lifting the containers on the yard bridge transfer trolley and completing the stacking work.
一种实现上述跨海集装箱装卸工艺的带有跨海栈桥的集装箱装卸系统,如图1所示,包括岸桥12和钢结构场桥13,岸桥12和钢结构场桥13之间设有跨海栈桥14,岸桥12通过岸桥摆渡桥15与跨海栈桥14连接,钢结构场桥13通过场桥摆渡桥16与跨海栈桥14连接。所述主行走大梁2靠近岸桥摆渡桥15的一端设有尾部吊车39。A container loading and unloading system with a sea-crossing trestle that realizes the above-mentioned sea-crossing container loading and unloading process, as shown in Figure 1, includes a quay bridge 12 and a steel structure yard bridge 13. The sea-crossing trestle 14, the quay bridge 12 is connected with the sea-crossing trestle 14 through the quay bridge ferry bridge 15, and the steel structure field bridge 13 is connected with the sea-crossing trestle 14 through the field bridge ferry bridge 16. A tail crane 39 is provided at one end of the main traveling girder 2 close to the quay bridge ferry bridge 15 .
如图2所示,所述岸桥12包括门架式支腿1、主行走大梁2、起重小车3、行走轨道4和转运车行走大梁5,门架式支腿1上设有两条主行走大梁2,每条主行走大梁2的内侧均设有行走轨道4,起重小车3设于行走轨道4上,主行走大梁2的正下方设有两条与之平行设置的转运车行走大梁5,两条转运车行走大梁5的内侧均设有岸桥下层行走轨道6,岸桥转运小车7设于岸桥下层行走轨道6上。As shown in Figure 2, the quay crane 12 includes a gantry type outrigger 1, a main traveling girder 2, a lifting trolley 3, a walking track 4 and a transfer vehicle traveling girder 5, and the gantry type supporting leg 1 is provided with two The main traveling girder 2, each main traveling girder 2 is equipped with a traveling track 4 on the inner side, the lifting trolley 3 is arranged on the traveling track 4, and two parallel transfer vehicles are arranged directly below the main traveling girder 2. The girder 5 and the inner side of the girder 5 of the two transfer vehicles are provided with the lower travel track 6 of the quay bridge, and the transfer trolley 7 of the quay bridge is arranged on the lower travel track 6 of the quay bridge.
岸桥摆渡桥15包括摆渡桥门架40、起重设备A17、转运电梯固定架A19和转运电梯A18,起重设备A17设于摆渡桥门架40上,摆渡桥门架40设置在转运电梯固定架A19的顶部,转运电梯A18设置在转运电梯固定架A19的内部。The quay bridge ferry bridge 15 includes the ferry bridge portal frame 40, lifting equipment A17, transfer elevator fixing frame A19 and transfer elevator A18, the lifting equipment A17 is arranged on the ferry bridge portal frame 40, and the ferry bridge portal frame 40 is arranged on the transfer elevator fixed frame. The top of frame A19, transfer elevator A18 is arranged on the inside of transfer elevator fixed frame A19.
如图5所示,所述转运电梯A18包括升降装置20和转运车承载板21,升降装置20固定在转运电梯固定架A19的内部,升降装置20的顶部于转运车承载板21的底部固定连接。As shown in Figure 5, the transfer elevator A18 includes a lifting device 20 and a transfer car loading plate 21, the lifting device 20 is fixed inside the transfer elevator fixing frame A19, and the top of the lifting device 20 is fixedly connected to the bottom of the transfer car loading plate 21 .
如图3和图4所示,所述主行走大梁2的两侧分别设有辅助梁8,主行走大梁2与辅助梁8之间通过水平三角支撑梁9连接,辅助梁8与转运车行走大梁5之间通过斜三角支撑梁10连接。主行走大梁2与转运车行走大梁5之间的间距为13m;转运车行走大梁5与水面的距离为45m。As shown in Figures 3 and 4, auxiliary beams 8 are respectively provided on both sides of the main traveling girder 2, the main traveling girder 2 and the auxiliary girder 8 are connected by a horizontal triangular support beam 9, and the auxiliary girder 8 and the transfer vehicle travel The girders 5 are connected by inclined triangular support beams 10 . The distance between the main traveling girder 2 and the transfer vehicle traveling girder 5 is 13m; the distance between the transfer vehicle traveling girder 5 and the water surface is 45m.
如图6所示,所述跨海栈桥14包括跨海栈桥上层行走轨道22、跨海栈桥下层行走轨道23和跨海栈桥支撑腿24,跨海栈桥上层行走轨道22和跨海栈桥下层行走轨道23之间通过斜支撑25固定连接在一起,跨海栈桥下层行走轨道23的底部设有1个以上的跨海栈桥支撑腿24。As shown in Figure 6, the sea-crossing trestle 14 includes the upper-level walking track 22 of the cross-sea trestle, the lower-level walking track 23 of the cross-sea trestle and the supporting legs 24 of the sea-crossing trestle, the upper-level walking track 22 of the cross-sea trestle and the lower-level walking track of the cross-sea trestle 23 are fixedly connected together by diagonal supports 25, and more than one supporting leg 24 of the sea-crossing trestle is provided at the bottom of the lower-level walking track 23 of the sea-crossing trestle.
如图7和图8所示,场桥摆渡桥16包括半门架摆渡桥26、起重设备B27、转运电梯固定架B28和转运电梯B29,起重设备B27设于半门架摆渡桥26上,半门架摆渡桥26的底部行走机构分别设置在转运电梯固定架B28的顶部和钢结构场桥13的顶部,转运电梯B29设置在转运电梯固定架B28的内部。转运电梯B29的结构与转运电梯A18的结构完全相同。As shown in Figures 7 and 8, the field bridge ferry bridge 16 includes a half-gantry ferry bridge 26, a lifting device B27, a transfer elevator fixed frame B28 and a transfer elevator B29, and the lifting device B27 is located on the half-gantry ferry bridge 26 , the bottom running mechanism of the half-gantry ferry bridge 26 is respectively arranged on the top of the transfer elevator fixed frame B28 and the top of the steel structure field bridge 13, and the transfer elevator B29 is arranged on the inside of the transfer elevator fixed frame B28. The structure of the transfer elevator B29 is exactly the same as that of the transfer elevator A18.
钢结构场桥13包括钢结构架体30、上层行走轨道B31、下层行走轨道B32和栈桥转运小车41,上层行走轨道B31设置在钢结构架体30的上部,下层行走轨道B32设置在上层行走轨道B31的下方,下层行走轨道B32的下方为集装箱堆放区域33,下层行走轨道B32上设有场桥转运小车34,上层行走轨道B31上设有场桥起吊小车35;钢结构架体30的中部设有集装箱运出装置36。The steel structure field bridge 13 includes a steel structure frame body 30, an upper layer walking track B31, a lower layer walking track B32 and a trestle transfer trolley 41, the upper layer walking track B31 is arranged on the upper part of the steel structure frame body 30, and the lower layer walking track B32 is arranged on the upper layer walking track Below B31, below the lower floor walking track B32 is the container stacking area 33, the lower floor walking track B32 is provided with a field bridge transfer trolley 34, and the upper floor walking track B31 is provided with a field bridge lifting trolley 35; There is a container take-out device 36 .
本发明的实施例4,一种跨海集装箱装卸工艺,包括以下步骤:Embodiment 4 of the present invention, a sea-crossing container loading and unloading process, comprises the following steps:
(a)岸桥起吊并转运集装箱,岸桥起重小车的吊具下降并抓取集装箱,将集装箱提升至下方岸桥转运小车之上的高度,岸桥转运小车运行至集装箱的正下方停车,起重小车将集装箱放在岸桥转运小车上后升离,岸桥转运小车载箱驶向岸桥摆渡桥,在岸桥转运小车载箱驶向岸桥摆渡桥的同时起重小车开始抓取下一集装箱;(a) The quay crane lifts and transfers the container, the spreader of the quay crane trolley lowers and grabs the container, lifts the container to a height above the quay crane transfer trolley below, and the quay crane transfer trolley runs to the container and stops directly below, The lifting trolley puts the container on the quayside crane transfer trolley and lifts it away. The quayside crane transfer trolley car box drives to the quayside bridge ferry bridge. While the quayside bridge transfer trolley car box drives to the quayside bridge ferry bridge, the lifting trolley starts to grab next container;
(b)岸桥摆渡桥转运集装箱,岸桥转运小车行驶至岸桥摆渡桥的胯下后停车,岸桥摆渡桥上的起重设备A抓取集装箱并将集装箱提起,集装箱与岸桥转运小车分离后岸桥转运小车驶向起重小车的方向转运下一集装箱,岸桥转运小车驶离后起重设备A将集装箱放至预先停放在转运电梯A上的栈桥转运小车上,将集装箱放好后起重设备A升起至原位;(b) The container is transferred on the quayside bridge ferry bridge, the quayside bridge transfer trolley drives to the crotch of the quayside bridge ferry bridge and stops, the lifting device A on the quayside bridge ferry bridge grabs the container and lifts the container, the container and the quayside bridge transfer trolley After separation, the quay bridge transfer trolley drives towards the direction of the lifting trolley to transfer the next container. After the quayside bridge transfer trolley drives away, the lifting device A puts the container on the trestle transfer trolley that is pre-parked on the transfer elevator A, and puts the container away The rear lifting device A is raised to its original position;
(c)跨海栈桥转运集装箱,栈桥转运小车接箱后,沿着跨海栈桥的上层行走轨道行走至跨海栈桥另一端场桥摆渡桥的转运电梯B上,场桥摆渡桥的起重设备B抓取集装箱并将其提升,使集装箱同栈桥转运小车分离,转运电梯B将栈桥转运小车下降至跨海栈桥的下层行走轨道并对接,栈桥转运小车驶出转运电梯B,沿着下行走层轨道行走至转运电梯A处,转运电梯A将栈桥转运小车提升至上层行走轨道,停止并等待转运下一箱,完成跨海栈桥的转运工作;(c) Transshipment of containers on the cross-sea trestle bridge, after the trestle transfer trolley picks up the containers, walk along the upper travel track of the cross-sea trestle bridge to the transfer elevator B of the field bridge ferry bridge at the other end of the cross-sea trestle bridge, the lifting equipment of the field bridge ferry bridge B grabs the container and lifts it to separate the container from the trestle transfer trolley. The transfer elevator B lowers the trestle transfer trolley to the lower walking track of the cross-sea trestle and docks it. The trestle transfer trolley drives out of the transfer elevator B and walks along the lower floor. The track walks to the transfer elevator A, and the transfer elevator A lifts the trestle transfer trolley to the upper walking track, stops and waits for the next box to be transferred, and completes the transfer work of the cross-sea trestle;
步骤c中,跨海栈桥上至少设置两辆栈桥转运小车。In step c, at least two trestle transfer trolleys are set on the sea-crossing trestle.
(d)钢结构场桥堆放集装箱,场桥转运小车运行至转运电梯B上后停车,起重设备B将集装箱放在场桥转运小车上,场桥转运小车沿钢结构场桥的下层行走轨道B行驶至堆放点停车,在钢结构场桥的上层行走轨道B上停放的场桥起吊小车负责将场桥转运小车上的集装箱吊起并完成堆放工作。(d) Containers are stacked on the steel structure yard bridge, the yard bridge transfer trolley runs to the transfer elevator B and then stops, the lifting device B puts the container on the yard bridge transfer trolley, and the yard bridge transfer trolley walks along the lower layer of the steel structure yard bridge Track B Drive to the stacking point and stop, and the crane lifting trolley parked on the upper walking track B of the steel structure yard bridge is responsible for lifting the containers on the yard bridge transfer trolley and completing the stacking work.
一种实现上述跨海集装箱装卸工艺的带有跨海栈桥的集装箱装卸系统,包括岸桥12和钢结构场桥13,岸桥12和钢结构场桥13之间设有跨海栈桥14,岸桥12通过岸桥摆渡桥15与跨海栈桥14连接,钢结构场桥13通过场桥摆渡桥16与跨海栈桥14连接。所述主行走大梁2靠近岸桥摆渡桥15的一端设有尾部吊车39。A container loading and unloading system with a sea-crossing trestle for realizing the above-mentioned sea-crossing container loading and unloading process, including a quay bridge 12 and a steel structure yard bridge 13, a sea-crossing trestle 14 is arranged between the quayside bridge 12 and the steel structure yard bridge 13, and the shore The bridge 12 is connected to the sea-crossing trestle 14 through the shore bridge ferry bridge 15, and the steel structure field bridge 13 is connected to the sea-crossing trestle 14 through the field bridge ferry bridge 16. A tail crane 39 is provided at one end of the main traveling girder 2 close to the quay bridge ferry bridge 15 .
前述的这种带有跨海栈桥的集装箱装卸系统中,所述岸桥包括门架式支腿1、起重小车3、行走轨道4、岸桥下层行走轨道6和实腹梁,门架式支腿上设有两根左右对称的实腹梁,两根实腹梁的内侧均设有行走轨道4和岸桥下层行走轨道6,岸桥下层行走轨道6设置在行走轨道4的下方,起重小车3设于行走轨道4上,岸桥转运小车7设于岸桥下层行走轨道6上。两根实腹梁的内部均设有固定间距的加强肋板,用来确保实腹梁的刚度。In the aforementioned container loading and unloading system with cross-sea trestle, the quay bridge includes gantry type outrigger 1, lifting trolley 3, walking track 4, quayside bridge lower floor walking track 6 and solid web beam, gantry type Two left-right symmetrical solid web beams are arranged on the outriggers, and the inner sides of the two solid web beams are provided with a walking track 4 and a lower walking track 6 of the quay bridge, and the lower walking track 6 of the quay bridge is arranged below the walking track 4, so that The heavy trolley 3 is arranged on the walking track 4, and the transfer trolley 7 of the shore bridge is arranged on the walking track 6 of the lower floor of the shore bridge. The interior of the two solid web beams is provided with fixed-space reinforcing ribs to ensure the rigidity of the solid web beams.
岸桥摆渡桥15包括摆渡桥门架40、起重设备A17、转运电梯固定架A19和转运电梯A18,起重设备A17设于摆渡桥门架40上,摆渡桥门架40设置在转运电梯固定架A19的顶部,转运电梯A18设置在转运电梯固定架A19的内部。The quay bridge ferry bridge 15 includes the ferry bridge portal frame 40, lifting equipment A17, transfer elevator fixing frame A19 and transfer elevator A18, the lifting equipment A17 is arranged on the ferry bridge portal frame 40, and the ferry bridge portal frame 40 is arranged on the transfer elevator fixed frame. The top of frame A19, transfer elevator A18 is arranged on the inside of transfer elevator fixed frame A19.
所述转运电梯A18包括升降装置20和转运车承载板21,升降装置20固定在转运电梯固定架A19的内部,升降装置20的顶部于转运车承载板21的底部固定连接。The transfer elevator A18 includes a lifting device 20 and a transfer car loading plate 21, the lifting device 20 is fixed inside the transfer elevator fixing frame A19, and the top of the lifting device 20 is fixedly connected to the bottom of the transfer car loading plate 21.
所述跨海栈桥14包括跨海栈桥上层行走轨道22、跨海栈桥下层行走轨道23和跨海栈桥支撑腿24,跨海栈桥上层行走轨道22和跨海栈桥下层行走轨道23之间通过斜支撑25固定连接在一起,跨海栈桥下层行走轨道23的底部设有1个以上的跨海栈桥支撑腿24。The sea-crossing trestle 14 includes the upper-level walking track 22 of the sea-crossing trestle, the lower-level walking track 23 of the sea-crossing trestle and the supporting legs 24 of the sea-crossing trestle, and the upper-level walking track 22 of the cross-sea trestle and the lower-level walking track 23 of the sea-crossing trestle are supported by diagonal supports. 25 are fixedly connected together, and more than one supporting leg 24 of the sea-crossing trestle is provided at the bottom of the lower-level walking track 23 of the sea-crossing trestle.
场桥摆渡桥16包括半门架摆渡桥26、起重设备B27、转运电梯固定架B28和转运电梯B29,起重设备B27设于半门架摆渡桥26上,半门架摆渡桥26的底部行走机构分别设置在转运电梯固定架B28的顶部和钢结构场桥13的顶部,转运电梯B29设置在转运电梯固定架B28的内部。转运电梯B29的结构与转运电梯A18的结构完全相同。The field bridge ferry bridge 16 includes a half-gantry ferry bridge 26, a lifting device B27, a transfer elevator fixed frame B28 and a transfer elevator B29, and the lifting device B27 is arranged on the half-gantry ferry bridge 26, and the bottom of the half-gantry ferry bridge 26 The running mechanism is arranged on the top of the transfer elevator fixed mount B28 and the top of the steel structure field bridge 13 respectively, and the transfer elevator B29 is arranged on the inside of the transfer elevator fixed mount B28. The structure of the transfer elevator B29 is exactly the same as that of the transfer elevator A18.
钢结构场桥13包括钢结构架体30、上层行走轨道B31、下层行走轨道B32和栈桥转运小车41,上层行走轨道B31设置在钢结构架体30的上部,下层行走轨道B32设置在上层行走轨道B31的下方,下层行走轨道B32的下方为集装箱堆放区域33,下层行走轨道B32上设有场桥转运小车34,上层行走轨道B31上设有场桥起吊小车35;钢结构架体30的中部设有集装箱运出装置36。The steel structure field bridge 13 includes a steel structure frame body 30, an upper layer walking track B31, a lower layer walking track B32 and a trestle transfer trolley 41, the upper layer walking track B31 is arranged on the upper part of the steel structure frame body 30, and the lower layer walking track B32 is arranged on the upper layer walking track Below B31, below the lower floor walking track B32 is the container stacking area 33, the lower floor walking track B32 is provided with a field bridge transfer trolley 34, and the upper floor walking track B31 is provided with a field bridge lifting trolley 35; There is a container take-out device 36 .
本发明的工作原理:以实施例1~3任意一项为例,所述卸船过程为,在正常工作时,在岸桥12的行走轨道4上运行的起重小车3将船上的集装箱起吊至岸桥转运小车7的上方,岸桥转运小车7运行至集装箱的正下方,起重小车3将集装箱放在岸桥转运小车7上,随后岸桥转运小车7沿岸桥下层行走轨道6行走至岸桥摆渡桥15,设置在岸桥摆渡桥门架40上的起重装置17将岸桥转运小车7上的集装箱吊装至栈桥转运小车41上,栈桥转运小车41沿着跨海栈桥14的跨海栈桥上层行走轨道22行走至场桥摆渡桥16,场桥摆渡桥16上的半门架式起重机将集装箱从栈桥转运小车41上吊装至场桥转运小车34,场桥转运小车34在钢结构场桥13上的下层行走轨道B32上行驶至场桥起吊小车35的正下方,场桥起吊小车35将集装箱吊起并放置于场桥下方的集装箱堆放区域33。与此同时,空载的栈桥转运小车41在场桥转运电梯B29的作用下,降至跨海栈桥14的下一层,并沿着跨海栈桥下层行走轨道23行走至岸桥摆渡桥15,并在岸桥转运电梯A18的作用下,上升至跨海栈桥上层行走轨道22,准备接收来自岸桥转运小车7上的下一个集装箱。Working principle of the present invention: taking any one of Embodiments 1 to 3 as an example, the ship unloading process is that during normal operation, the lifting trolley 3 running on the walking track 4 of the quay crane 12 lifts the container on the ship To the top of the quayside crane transfer trolley 7, the quayside bridge transfer trolley 7 runs to the bottom of the container, the lifting trolley 3 puts the container on the quayside bridge transfer trolley 7, and then the quayside bridge transfer trolley 7 walks along the lower walking track 6 of the quayside bridge to The quay bridge ferry bridge 15, the lifting device 17 arranged on the quay bridge ferry bridge gantry 40 lifts the container on the quayside bridge transfer trolley 7 to the trestle transfer trolley 41, and the trestle bridge transfer trolley 41 moves along the span of the sea-crossing trestle 14. The upper layer of the sea trestle bridge travels on the track 22 to the field bridge ferry bridge 16. The semi-gantry crane on the field bridge ferry bridge 16 lifts the container from the trestle transfer trolley 41 to the field bridge transfer trolley 34, and the field bridge transfer trolley 34 is placed on the steel structure. The lower floor walking track B32 on the field bridge 13 travels to just below the field bridge hoisting trolley 35, and the field bridge hoisting trolley 35 lifts the container and places it in the container stacking area 33 below the field bridge. At the same time, the unloaded trestle transfer trolley 41 drops to the next floor of the sea-crossing trestle 14 under the effect of the field bridge transfer elevator B29, and walks to the shore bridge ferry bridge 15 along the lower floor of the cross-sea trestle walking track 23, and Under the action of the quayside bridge transfer elevator A18, it rises to the upper deck walking track 22 of the sea-crossing trestle, ready to receive the next container from the quayside bridge transfer trolley 7.
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