CN103452246B - A kind of grouting deformed steel pipe sleeve connected by steel grout anchor butt joint - Google Patents
A kind of grouting deformed steel pipe sleeve connected by steel grout anchor butt joint Download PDFInfo
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Abstract
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技术领域technical field
本发明涉及一种预制装配混凝土构件受力钢筋浆锚对接连接的灌浆变形钢管套筒,属于混凝土结构工程技术领域。The invention relates to a grouting deformed steel pipe sleeve for butt-joint connection of a prefabricated and assembled concrete member under stress with a reinforced grout anchor, and belongs to the technical field of concrete structure engineering.
背景技术Background technique
为满足装配式混凝土结构的抗震性能要求,预制混凝土构件现场施工拼接安装时,其预制构件之间主要受力钢筋的连接方法及连接可靠性成为决定新型预制装配混凝土结构工程成功应用的关键。目前公知的预制混凝土构件主要受力钢筋浆锚对接连接方法有被连接的两根钢筋对插入圆筒状铸钢钢套筒,其间隙填充高强度无收缩水泥基灌浆料的全灌浆套筒连接方法;或浆锚钢筋的套筒采用锻造或冲压方法制成,或采用圆钢或多角型钢切削加工制成,将被连接的两根钢筋对插入圆筒状钢套筒,其间隙填充高强度无收缩水泥基灌浆料的全灌浆套筒连接方法;或浆锚钢筋的套筒做成酒瓶状铸钢套筒,一端被连接钢筋直接插入套筒内,另一端在瓶口部位车削加工连接钢筋的内螺纹,被连钢筋端部滚压直螺纹后旋入铸钢套筒的瓶口段,铸钢套筒内空隙填充高强度无收缩水泥基灌浆料,形成被连的两根钢筋一根为浆锚连接,另一根为直螺纹连接的半灌浆铸钢套筒连接方法;或直接用圆钢切削加工成带底的筒状钢套筒,利用一定厚度的筒底加工连接钢筋的内螺纹通孔,被连接的两根钢筋,一根直接插入钢套筒内,通过压灌高强度无收水泥基灌浆料浆锚连接,另一根通过一端加工成直螺纹,将其直接旋入钢套筒的筒底螺纹孔内,形成浆锚钢筋连接与直螺纹钢筋连接组合的半灌浆钢套筒连接方法。In order to meet the seismic performance requirements of prefabricated concrete structures, when precast concrete components are spliced and installed on site, the connection method and connection reliability of the main stressed steel bars between the prefabricated components become the key to the successful application of new prefabricated concrete structures. The currently known butt joint method of prefabricated concrete members mainly bearing steel bars and grout anchors is that the two steel bars to be connected are inserted into cylindrical cast steel sleeves, and the gaps are filled with high-strength non-shrinkage cement-based grouting material for full-grouting sleeve connection. method; or the sleeve of the slurry anchor steel bar is made by forging or stamping, or it is made by cutting round steel or polygonal steel, and the two steel bars to be connected are inserted into the cylindrical steel sleeve, and the gap is filled with high-strength The full grouting sleeve connection method of non-shrinkage cement-based grouting material; or the sleeve of the grout anchor steel bar is made into a wine bottle-shaped cast steel sleeve, one end is directly inserted into the sleeve by the connecting steel bar, and the other end is turned and connected at the mouth of the bottle The inner thread of the steel bar is screwed into the bottle mouth section of the cast steel sleeve after the straight thread is rolled at the end of the connected steel bar. The gap in the cast steel sleeve is filled with high-strength non-shrinking cement-based grouting material to form two connected steel bars. The root is a slurry anchor connection, and the other is a straight threaded semi-grouting cast steel sleeve connection method; or directly cut a round steel into a cylindrical steel sleeve with a bottom, and use a certain thickness of the bottom to process the connecting steel bar Internally threaded through hole, the two steel bars to be connected, one is directly inserted into the steel sleeve, connected by a high-strength non-receipt cement-based grouting slurry anchor through pressure filling, and the other is processed into a straight thread through one end, and it is directly screwed It is inserted into the threaded hole at the bottom of the steel sleeve to form a semi-grouting steel sleeve connection method that combines the grout anchor steel bar connection and the straight thread steel bar connection.
上述公知的预制混凝土构件受力钢筋对接连接,对于全灌浆铸钢套筒的浆锚钢筋连接方法,其铸钢套筒需采用高强度和高韧性的铸钢材料及精密铸造工艺,易有铸造缺陷,因此其加工成本高,直接影响了工程大面积推广应用;对于辊轧或旋压加工的螺旋形连续圆弧状凹凸波纹肋全灌浆钢套筒,其套筒在轴向拉压力下的抗变形能力差;间隔环形切削加工的外凹内凸的全灌浆钢套筒,其切削加工量大,直接加大的制作成本;对于被连两根钢筋,一根为浆锚连接,一根为直螺纹连接的半灌浆铸钢套筒或切削加工的带底筒状半灌浆钢套筒,其铸钢套筒易有铸造缺陷,其圆钢加工成的钢套筒切削加工量过大,且其中一根被连接钢筋端部还需加工成直螺纹,这些均导致加工制作成本加大,经济性指标不好,也影响了工程大面积推广应用。The above-mentioned known butt joint connection of prefabricated concrete members with stressed steel bars, for the grout anchor steel bar connection method of the full grouted cast steel sleeve, the cast steel sleeve needs to adopt high-strength and high-toughness cast steel materials and precision casting technology, which is easy to cast. defects, so its processing cost is high, which directly affects the popularization and application of large-scale projects; for the spiral continuous arc-shaped concave-convex corrugated rib full-grouting steel sleeve processed by rolling or spinning, the sleeve is under axial tension and pressure. Poor anti-deformation ability; the outer concave and inner convex fully grouted steel sleeves are cut at intervals, and the cutting process is large, which directly increases the production cost; The semi-grouted cast steel sleeve connected by straight thread or the cylindrical semi-grouted steel sleeve with bottom processed by cutting, the cast steel sleeve is prone to casting defects, and the steel sleeve processed from round steel has too much cutting process, And one of the ends of the connected steel bars needs to be processed into straight threads, which all lead to increased processing and manufacturing costs, poor economic indicators, and also affect the large-scale application of projects.
发明内容Contents of the invention
技术问题:为了克服现有钢筋浆锚对接连接的灌浆套筒技术中存在的不足,本发明提供一种预制装配混凝土结构预制构件间受力钢筋浆锚对接连接的灌浆变形钢管套筒,直接利用低合金钢或合金钢的无缝钢管制作全灌浆套筒,避免了筒状全灌浆铸钢套筒或酒瓶状半灌浆铸钢套筒的材料要求高、精密铸造要求高及铸造缺陷对其受力性能的影响,避免了连续旋转内外波纹肋全灌浆钢套筒承受轴向拉压能力差缺点,也避免了一端为浆锚钢筋另一端为直螺纹连接钢筋的圆钢切削加工半灌浆套筒的金加工量大及生产效率低的缺陷,充分利用低合金钢和合金钢无缝钢管的良好延展性,采用等三角支撑的三轴滚轮在无缝钢管外表面径向滚压,形成沿轴向有多道外凹内凸的全灌浆变形钢管套筒,在其间隙中填充高强度无收缩水泥基灌浆料,可实现能满足国家工程规范规定的钢筋机械连接性能要求的浆锚钢筋对接连接接头,改进了灌浆套筒的加工工艺,降低了造价,能直接应用于施工现场预制混凝土构件受力钢筋浆锚对接连接的工程实践。Technical problem: In order to overcome the deficiencies in the grouting sleeve technology of the existing steel grout anchor butt joint connection, the present invention provides a grouting deformed steel pipe sleeve for the reinforced steel grout anchor butt joint connection between prefabricated concrete structure prefabricated components, which can be directly used Low-alloy steel or alloy steel seamless steel pipes are used to make full-grouting sleeves, which avoids the high material requirements, high precision casting requirements and casting defects for cylindrical full-grouting cast steel sleeves or wine bottle-shaped semi-grouting cast steel sleeves. Affected by the mechanical performance, it avoids the disadvantage of poor axial tensile and compressive capacity of the fully grouted steel sleeve with continuous rotation of the inner and outer corrugated ribs, and also avoids the round steel cutting and processing half-grouting sleeve with one end as a slurry anchor reinforcement and the other end as a straight thread connection reinforcement Due to the defects of large amount of gold processing and low production efficiency of the cylinder, the good ductility of low-alloy steel and alloy steel seamless steel pipes is fully utilized, and the three-axis rollers with equi-triangular support are used to radially roll on the outer surface of the seamless steel pipe to form a The fully grouted deformed steel pipe sleeve with multiple channels of concave and convex in the axial direction is filled with high-strength non-shrinkage cement-based grouting materials in the gaps, which can realize the butt joint connection of grout anchor steel bars that can meet the mechanical connection performance requirements of steel bars stipulated in the national engineering code The joint improves the processing technology of the grouting sleeve, reduces the cost, and can be directly applied to the engineering practice of butt joint connection of prefabricated concrete members under stress with steel grout anchors at the construction site.
技术方案:为解决上述技术问题,本发明钢筋浆锚对接连接的灌浆变形钢管套筒采用的技术方案为:Technical solution: In order to solve the above-mentioned technical problems, the technical solution adopted by the grouting deformed steel pipe sleeve of the steel grout anchor butt joint connection of the present invention is as follows:
本发明钢筋浆锚对接连接的灌浆变形钢管套筒包括无缝钢管,钢管外表面倒梯形凹槽和钢管内表面圆弧状凸环肋,所述无缝钢管内从两端对插入两根被连接钢筋并在空腔处灌入高强度无收缩水泥基灌浆料形成钢筋对接浆锚连接接头;其特征在于:所述灌浆变形钢管套筒直接采用无缝钢管锯截加工制作而成;无缝钢管外表面有滚压加工成型的多道径向倒梯形凹槽,与凹槽同一部位的无缝钢管内表面有跟随滚压凹槽变形而凸起形成的圆弧状凸环肋,所述无缝钢管外表面的倒梯形凹槽沿轴向以无缝钢管中心点为界呈两端多中部少分布。The grouting deformed steel pipe sleeve for the butt joint connection of steel grout anchors in the present invention includes a seamless steel pipe, an inverted trapezoidal groove on the outer surface of the steel pipe and an arc-shaped convex ring rib on the inner surface of the steel pipe, and two pairs of seamless steel pipes are inserted from both ends to be connected The steel bar is poured into the cavity with high-strength non-shrinkage cement-based grouting material to form the steel bar butt grout anchor connection joint; it is characterized in that: the grouting deformed steel pipe sleeve is directly made of seamless steel pipe sawing; the seamless steel pipe The outer surface has multiple radial inverted trapezoidal grooves formed by rolling, and the inner surface of the seamless steel pipe at the same part as the grooves has arc-shaped convex ring ribs formed by following the deformation of the rolling grooves. The inverted trapezoidal grooves on the outer surface of the seam steel pipe are bounded by the center point of the seamless steel pipe in the axial direction, and the two ends are more distributed than the middle part.
无缝钢管外表面的倒梯形凹槽采用等三角支撑的三轴滚轮滚压冷加工制作成型,凹槽的宽度为4~8mm,深度为2~4mm,梯形斜边与槽底边的夹角为40°~60°。The inverted trapezoidal groove on the outer surface of the seamless steel pipe is formed by rolling and cold processing with three-axis rollers supported by equi-triangular supports. 40°~60°.
与无缝钢管外表面倒梯形凹槽对应部位的无缝钢管内表面跟随外周滚压凹槽的变形而凸起形成圆弧状凸环肋,凸环肋肋高为1.5~3mm。The inner surface of the seamless steel pipe corresponding to the inverted trapezoidal groove on the outer surface of the seamless steel pipe follows the deformation of the outer peripheral rolling groove to protrude to form an arc-shaped convex ring rib, and the rib height of the convex ring rib is 1.5-3mm.
无缝钢管的两端距离端口15~25mm处开设压注填充被连钢筋与灌浆变形钢管套筒空隙的高强度无收缩水泥基灌浆料的灌浆口和排浆口。The two ends of the seamless steel pipe are 15-25 mm away from the port, and the grouting port and the grouting port are opened with high-strength non-shrinking cement-based grouting material that is injected to fill the gap between the connected steel bar and the grouted deformed steel pipe sleeve.
无缝钢管两侧端口设置中间孔径等于被连接钢筋直径的能插入被连接钢筋的环形橡胶塞。The ports on both sides of the seamless steel pipe are provided with annular rubber plugs whose middle aperture is equal to the diameter of the connected steel bar and can be inserted into the connected steel bar.
在无缝钢管的中部设置控制被连钢筋插入深度的定位销。A positioning pin is set in the middle of the seamless steel pipe to control the insertion depth of the connected steel bar.
有益效果:本发明提供的预制装配混凝土结构的预制构件受力钢筋浆锚对接连接的灌浆变形钢管套筒,具有如下优点:1)直接采用低合金或合金无缝钢管锯截加工成灌浆变形钢管套筒,改进了灌浆套筒的加工工艺,加工效率高,成型简单,有效降低了灌浆套筒的造价;2)灌浆变形钢管套筒的无缝钢管外周通过滚压加工的倒梯形凹槽,经滚压冷加工提高了倒梯形滚压部位表面的强度和硬度,增大了当被连接钢筋受拉或受压时变形钢管套筒的轴向抗变形能力。3)当无缝钢管外周形成多道具有一定宽度的倒梯形凹槽时,其对应部位钢管内侧壁形成的圆弧状凸环肋在高度得到保证的前提下,其宽度得到加大,也即抗剪力得到提高,使得包裹插入在钢管套筒内被连接钢筋的灌浆料锚固段的抗拔出能力得到提高。4)浇筑在预制混凝土构件中的灌浆变形钢管套筒,其外周形成的多道具有一定宽度的倒梯形凹槽增加了与混凝土的粘结力,达到了与变形钢筋月牙肋的相同作用,改善了预制构件在受力状态下灌浆变形钢管套筒外侧混凝土保护层的共同作用,防止构件在使用状态下局部提前崩裂。Beneficial effects: the grouting deformed steel pipe sleeve provided by the present invention for the butt-joint connection of the prefabricated components of the prefabricated concrete structure under stress with steel grout anchors has the following advantages: 1) Directly use low-alloy or alloy seamless steel pipes for sawing and processing into grouting deformed steel pipes The sleeve improves the processing technology of the grouting sleeve, with high processing efficiency and simple molding, which effectively reduces the cost of the grouting sleeve; 2) The outer circumference of the seamless steel pipe of the grouting deformed steel pipe sleeve is processed by rolling the inverted trapezoidal groove, The strength and hardness of the surface of the inverted trapezoidal rolling part are improved by rolling and cold processing, and the axial deformation resistance of the deformed steel pipe sleeve is increased when the connected steel bar is under tension or compression. 3) When multiple inverted trapezoidal grooves with a certain width are formed on the outer periphery of the seamless steel pipe, the width of the arc-shaped convex ring rib formed on the inner wall of the corresponding steel pipe is increased under the premise that the height is guaranteed, that is, The shear resistance is improved, so that the pulling-out resistance of the grouting material anchorage section wrapped and inserted in the steel pipe sleeve to be connected to the steel bar is improved. 4) The grouted deformed steel pipe sleeve poured in the prefabricated concrete member has multiple inverted trapezoidal grooves with a certain width formed on its periphery to increase the bonding force with the concrete, achieving the same effect as the deformed steel crescent rib, improving The combined effect of the concrete protection layer on the outside of the grouted deformed steel pipe sleeve of the prefabricated component under the stress state prevents the component from partially premature cracking under the use state.
附图说明Description of drawings
图1为本发明的灌浆变形钢管套筒示意图;Fig. 1 is a schematic diagram of a grouting deformed steel pipe sleeve of the present invention;
图2为灌浆变形钢管套筒无缝钢管典型的外表面径向凹槽及同一部位内侧壁圆弧状凸环肋的放大图;Figure 2 is an enlarged view of a typical radial groove on the outer surface of a seamless steel pipe with a grouted deformed steel pipe sleeve and an arc-shaped convex ring rib on the inner wall of the same part;
图3为两根被连接的受力钢筋对插入灌浆变形钢管套筒,并压灌入高强度无收缩水泥基灌浆料形成浆锚钢筋对接连接接头的示意图;Fig. 3 is a schematic diagram of two connected stressed steel bars inserted into grouted deformed steel pipe sleeves, and pressure-filled with high-strength non-shrinkage cement-based grouting material to form a butt joint of grout-anchor steel bars;
图4为灌浆变形钢管套筒采用三轴滚轮滚压无缝钢管形成外凹内凸的环状物示意图;Fig. 4 is a schematic diagram of a grouting deformed steel pipe sleeve formed by rolling a seamless steel pipe with three-axis rollers to form an outer concave and inner convex ring;
图5为预制混凝土构件竖向钢筋采用灌浆变形钢管套筒对接连接示意图;Fig. 5 is a schematic diagram of the butt joint connection of the vertical reinforcement of the prefabricated concrete member using a grouting deformed steel pipe sleeve;
图6为预制混凝土构件水平钢筋采用灌浆变形钢管套筒对接连接示意图。Fig. 6 is a schematic diagram of the butt joint connection of the horizontal steel bar of the prefabricated concrete member using the grouted deformed steel pipe sleeve.
其中有:无缝钢管1、倒梯形凹槽2、圆弧状凸环肋3、排浆口4、环形橡胶塞5、定位销6、被连钢筋7、水泥基灌浆料8。Among them are: seamless steel pipe 1, inverted trapezoidal groove 2, arc-shaped convex ring rib 3, slurry outlet 4, annular rubber plug 5, positioning pin 6, connected steel bar 7, cement-based grouting material 8.
具体实施方式detailed description
预制装配混凝土结构预制构件间受力钢筋浆锚对接连接的灌浆变形钢管套筒,包括无缝钢管、被连接的钢筋及填充两者之间空隙的高强度无收缩水泥基灌浆料;所述浆锚钢筋对接连接的无缝钢管,其外表面采用通过三轴液压滚轮沿径向无切削滚压加工,利用钢管材料的塑性变形,钢管外表面在滚压成倒梯形凹槽后,凹槽部位的表层得到强化,其屈服强度和极限强度得到增大,硬度略有提高,加大了套筒在承受轴向拉、压力下的抗变形能力,同时在凹槽同一部位的钢管内表面形成具有规定凸起高度和一定宽度的圆弧状凸环肋,阻挡填充在被连接钢筋与钢管套筒间的灌浆料锚固体沿轴向滑动。无缝钢管内外表面的外凹内凸环状物沿轴向布置有多道,并在中间部分布置少一些,形成插入钢管套筒内钢筋后半段较长的灌浆料锚固段;在两端口附近部位布置多一些,形成多道阻止灌浆料锚固段拔出的抵挡物。所述浆锚钢筋对接连接的全灌浆套筒的无缝钢管,在其外表面径向滚压的倒梯形凹槽,通过三轴液压滚轮滚压成型,液压千斤顶对一只移动轮加压,配合两只固定轮同步带动无缝钢管转动,形成连续的周圈凹槽,其槽宽为4~8mm,深度为2~4mm,梯形斜边与槽底边的夹角为40~60°。与外周凹槽同时变形形成的内壁凸环肋的高度控制在1.5~3mm。在无缝钢管外周的具有一定宽度的倒梯形凹槽成形时,在其同部位内侧壁加大了圆弧状凸环肋的宽度,相当于加宽了类似的机械螺牙的牙底齿宽,增强了凸环肋沿轴向的抗剪能力,也即提高了套筒内锚固钢筋灌浆料锚固段的机械咬合力。所述的灌浆变形钢管套筒的无缝钢管的两端口设置了封堵被连钢筋与套筒端口间隙的橡胶塞,并在离无缝钢管端口一定距离设置了压灌填充间隙的高强度无收缩水泥基灌浆料的灌浆口、排浆口,并可以互换使用;所述的灌浆变形钢管套筒无缝钢管,在其轴向中部对称点处设置了控制被连钢筋插入变形钢管套筒长度的定位销,便于预制混凝土构件时控制被连接受力钢筋的插入深度,施工现场水平钢筋连接时,该定位销也可不设。The grouted deformed steel pipe sleeve for the butt joint connection of the reinforced steel grout anchor between the prefabricated concrete structure prefabricated components, including the seamless steel pipe, the connected steel bar and the high-strength non-shrinkage cement-based grouting material filling the gap between the two; the grout The outer surface of the seamless steel pipe connected by the butt joint of the anchor steel bar is processed by rolling without cutting in the radial direction through the three-axis hydraulic roller, and the plastic deformation of the steel pipe material is used. After the outer surface of the steel pipe is rolled into an inverted trapezoidal groove, the groove part The surface layer is strengthened, the yield strength and ultimate strength are increased, and the hardness is slightly increased, which increases the deformation resistance of the sleeve under axial tension and pressure. The arc-shaped convex ring rib with a specified raised height and a certain width prevents the grouting material anchoring body filled between the connected steel bar and the steel pipe sleeve from sliding in the axial direction. The outer concave and inner convex rings on the inner and outer surfaces of the seamless steel pipe are arranged in multiple channels along the axial direction, and there are fewer arrangements in the middle part to form a longer grouting material anchorage section inserted into the second half of the steel bar in the steel pipe sleeve; More nearby parts are arranged to form multiple barriers to prevent the grouting anchorage section from pulling out. The seamless steel pipe of the fully grouted sleeve connected by the butt joint of the grout anchor steel bar has an inverted trapezoidal groove radially rolled on its outer surface, which is rolled and formed by a three-axis hydraulic roller, and a hydraulic jack pressurizes a moving wheel, Cooperate with two fixed wheels to synchronously drive the seamless steel pipe to rotate to form a continuous circumferential groove, the groove width is 4-8mm, the depth is 2-4mm, and the angle between the trapezoidal hypotenuse and the bottom edge of the groove is 40-60°. The height of the convex ring rib on the inner wall formed by simultaneous deformation with the outer peripheral groove is controlled at 1.5-3 mm. When the inverted trapezoidal groove with a certain width on the outer periphery of the seamless steel pipe is formed, the inner wall of the same part increases the width of the arc-shaped convex ring rib, which is equivalent to widening the tooth width of the tooth bottom of a similar mechanical screw tooth. , which enhances the shear resistance of the convex ring rib in the axial direction, that is, improves the mechanical bite force of the anchorage section of the anchoring steel grouting material in the sleeve. The two ports of the seamless steel pipe of the grouting deformed steel pipe sleeve are provided with rubber plugs to block the gap between the connected steel bar and the port of the sleeve, and a high-strength plug for pressure grouting to fill the gap is provided at a certain distance from the seamless steel pipe port. The grouting port and the grouting port of the cement-based grouting material can be used interchangeably; the grouting deformed steel pipe sleeve seamless steel pipe is provided with a control device at the symmetrical point in the middle of the axial direction to insert the connected steel bar into the deformed steel pipe sleeve The positioning pin of the length is convenient for controlling the insertion depth of the connected reinforced steel bars when prefabricating concrete components. When the horizontal steel bars are connected at the construction site, the positioning pins can also be omitted.
上述钢筋浆锚连接的灌浆变形钢管套筒,相比较现有技术,保留了原灌浆铸钢套筒和切削加工钢套筒的内壁利用凸起物有效约束和阻止插入灌浆套筒的包裹钢筋灌浆料锚固段沿轴向滑动,增加机械咬合力的优点,但改变了灌浆套筒内壁凸起物的形状和加工成型方法,钢管外周倒梯形凹槽与内侧壁圆弧形凸环肋同位置同时一体化加工成型,简化了加工工艺,提高了加工效率,并避免了同类的铸钢、或连续旋转辊轧圆弧状波纹凹凸肋以及切削加工钢套筒的缺陷。同时,在无缝钢管外表面多道倒梯形凹槽通过滚压加工得到变形强化,提高了灌浆套筒在轴向拉、压力下的抗变形能力。此外,在滚压具有一定宽度的倒梯形凹槽过程中,钢管内形成的凸起圆弧状凸环肋的宽度得到加大,加强了该肋的抗剪能力。Compared with the prior art, the above-mentioned grouted deformed steel pipe sleeve connected by grout anchors retains the original grouted cast steel sleeve and the inner wall of the cut steel sleeve, and uses protrusions to effectively restrain and prevent the grouting of wrapped steel bars inserted into the grouting sleeve. The material anchoring section slides in the axial direction, which increases the mechanical bite force, but changes the shape and processing method of the protrusions on the inner wall of the grouting sleeve. The integrated processing and forming simplifies the processing technology, improves the processing efficiency, and avoids the defects of similar cast steel, or continuous rotating rolling arc-shaped corrugated concave-convex ribs and cutting steel sleeves. At the same time, the multi-channel inverted trapezoidal grooves on the outer surface of the seamless steel pipe are deformed and strengthened through rolling processing, which improves the deformation resistance of the grouting sleeve under axial tension and pressure. In addition, during the process of rolling the inverted trapezoidal groove with a certain width, the width of the raised arc-shaped convex ring rib formed in the steel pipe is enlarged, which strengthens the shear resistance of the rib.
本发明的利用灌浆变形钢管套筒进行预制混凝土构件受力钢筋浆锚对接连接的方法为:在混凝土预制构件厂制作预制构件时,将被连接的一根钢筋端部插入一端端口带有橡胶塞的灌浆变形钢管套筒内,钢筋头部达到套筒中部的定位销位置,灌浆变形钢管的另一端端口与预制构件的模板固定,将塑料灌浆管与灌浆口和排浆口连接固定,浇筑构件混凝土并养护至规定强度。将预制混凝土构件运至施工现场后,进行吊装预制构件,并将构件留设的灌浆变形钢管套筒对准另一根被连接的钢筋并徐徐插入,将预制构件拼接到位,对预制构件间的拼缝周边封堵后,将搅拌的高强度无收缩水泥基灌浆料从灌浆变形钢管套筒的位于低位处的灌浆口压力灌入,使灌浆料从位于高位处的排浆口排出,封堵排浆口,灌浆料养护至规定强度,形成浆锚钢筋对接连接的接头。The method of using the grouting deformed steel pipe sleeve of the present invention to carry out the butt joint connection of prefabricated concrete components with reinforced steel grout anchors is as follows: when making prefabricated components in the concrete prefabricated component factory, insert the end of a steel bar to be connected into a port with a rubber plug In the sleeve of the grouted deformed steel pipe, the head of the steel bar reaches the position of the positioning pin in the middle of the sleeve, the other end port of the grouted deformed steel pipe is fixed with the formwork of the prefabricated component, the plastic grouted pipe is connected and fixed with the grouting port and the grouting port, and the component is poured concrete and cured to specified strength. After the prefabricated concrete components are transported to the construction site, the prefabricated components are hoisted, and the grouted deformed steel pipe sleeve reserved for the components is aligned with the other connected steel bar and slowly inserted, the prefabricated components are spliced in place, and the gap between the prefabricated components is adjusted. After sealing around the seam, pour the stirred high-strength non-shrinkage cement-based grouting material from the grouting port at the lower position of the grouting deformed steel pipe sleeve, so that the grouting material is discharged from the grouting port at the higher position, sealing At the grout outlet, the grout material is cured to the specified strength to form the joint of the butt joint of the grout anchor reinforcement bar.
下面结合附图对本发明作更进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
如图1、2、3、4所示为一种预制装配混凝土结构预制构件间受力钢筋浆锚对接连接的灌浆变形钢管套筒接头,包括无缝钢管1,沿轴向间隔分布在外表面的多道倒梯形凹槽2和分布在对应内表面的圆弧状凸起的凸环肋3。无缝钢管1的两端管口设置了环状橡胶塞堵头5,中部设置了控制被连接钢筋7插入长度的定位销6,离两端口15~25mm设置了压力灌注灌浆料的灌浆口和排浆口4。As shown in Figures 1, 2, 3, and 4, it is a grouted deformed steel pipe sleeve joint for the butt joint connection of stressed steel grout anchors between prefabricated concrete structure prefabricated components, including seamless steel pipes 1, which are distributed on the outer surface at intervals along the axial direction A plurality of inverted trapezoidal grooves 2 and circular arc-shaped protruding convex ring ribs 3 distributed on the corresponding inner surface. The two ends of the seamless steel pipe 1 are provided with ring-shaped rubber plugs 5, the middle part is provided with a positioning pin 6 for controlling the insertion length of the connected steel bar 7, and a grouting port for pressure pouring grouting material is provided at a distance of 15 to 25 mm from the two ports. Slurry outlet 4.
上述钢筋浆锚灌浆变形钢管套筒的具体加工方法为:The specific processing method of the steel grout anchor grouting deformed steel pipe sleeve is as follows:
(1)根据被连接的钢筋7直径,选用合适长度、直径和壁厚的低合金钢或合金钢无缝钢管1,直接锯截备用;(1) According to the diameter of the steel bar 7 to be connected, select a low-alloy steel or alloy steel seamless steel pipe 1 with a suitable length, diameter and wall thickness, and cut it directly for use;
(2)根据所选无缝钢管1的材料及壁厚,选用合适的匹配专用滚轮9和形成等三角支撑的固定轮10,在三轴滚压机上对无缝钢管1外表面沿轴向从中间向两端口按设计的倒梯形凹槽2数进行滚压(图4),并抽检端口附近钢管内壁上突起的圆弧状凸环肋3的高度;(2) According to the material and wall thickness of the selected seamless steel pipe 1, select a suitable matching special roller 9 and a fixed wheel 10 forming an equi-triangular support, and roll the outer surface of the seamless steel pipe 1 along the axial direction on the three-axis rolling machine. Roll from the middle to the two ports according to the designed inverted trapezoidal groove 2 (Figure 4), and randomly check the height of the arc-shaped convex ring rib 3 protruding from the inner wall of the steel pipe near the port;
(3)在无缝钢管1的轴向中间部位钻控制插入钢筋长度的定位销孔,并安装定位销6铆钉;(3) Drill a positioning pin hole to control the length of the inserted steel bar in the axial middle part of the seamless steel pipe 1, and install the positioning pin 6 rivets;
(4)在离无缝钢管1两端端口15~25mm处钻16~20mm的压注高强度无收缩水泥基灌浆料的灌浆口和排浆口4,并安装专用的连接灌浆塑料管的塑料卡件,完成灌浆变形钢管套筒的加工。(4) Drill 16-20mm of pressure-injected high-strength non-shrinkage cement-based grouting material at a distance of 15-25mm from the ports at both ends of the seamless steel pipe 1 and the grouting port 4, and install a special plastic joint for connecting the grouting plastic pipe. The clamping piece completes the processing of the grouted deformed steel pipe sleeve.
上述预制装配混凝土柱或墙体构件的竖向受力钢筋采用灌浆变形钢管套筒(图5)进行对接连接的施工方法为:The construction method for the butt joint connection of the vertical stressed steel bars of the above-mentioned prefabricated concrete columns or wall components using grouting deformed steel pipe sleeves (Figure 5) is as follows:
(1)首先将混凝土柱或混凝土墙分层预制,在预制构件加工厂将灌浆变形钢管套筒安装到构件底部被连接的受力钢筋7端部,并插入灌浆变形钢管套筒至规定深度,有钢筋插入的端口用环形橡胶塞5封堵,套筒的另一段端口与预制构件模具固定,浇筑混凝土并养护至规定强度,脱模堆放待用。(1) Firstly prefabricate the concrete column or concrete wall in layers, install the grouted deformed steel pipe sleeve to the end of the stressed steel bar 7 connected at the bottom of the component in the prefabricated component processing plant, and insert the grouted deformed steel pipe sleeve to the specified depth, The port where the steel bar is inserted is blocked with an annular rubber plug 5, and the other port of the sleeve is fixed with the prefabricated component mold, the concrete is poured and cured to the specified strength, and the mold is demoulded and stacked for use.
(2)预制构件现场安装时,将预埋在预制构件底部被连接受力钢筋上的灌浆变形钢管套筒口对准楼面上相同位置伸出外露的被连接钢筋7头部,并借助起重机械徐徐下降,直至预制构件安装到位,在预制构件校正和临时固定后,封堵拼接缝,并从低位处的灌浆变形钢管套筒的灌浆口4压注搅拌好的高强度无收缩水泥基灌浆料8,直至接缝全截面及灌浆套筒高位处的排浆口4灌浆料排出,及时封堵后养护至规定的强度,完成预制构件的竖向受力钢筋浆锚连接。(2) When the prefabricated components are installed on site, the grouted deformed steel pipe sleeve port embedded on the connected reinforced steel bar at the bottom of the prefabricated component is aligned with the exposed connected steel bar 7 head protruding from the same position on the floor, and with the help of the Slowly lower the heavy machinery until the prefabricated components are installed in place. After the prefabricated components are corrected and temporarily fixed, the joints are sealed, and the stirred high-strength non-shrinkage cement is injected from the grouting port 4 of the deformed steel pipe sleeve at the lower position. Base grouting material 8, until the grouting material is discharged from the full section of the joint and the grouting outlet 4 at the high position of the grouting sleeve, it is blocked in time and then cured to the specified strength to complete the vertically stressed steel grout anchor connection of the prefabricated components.
上述预制装配混凝土梁与梁、墙与墙或墙与柱的水平受力钢筋采用灌浆变形钢管套筒进行对接连接(图6)的施工方法为:The above-mentioned prefabricated concrete beams and beams, walls and walls or walls and columns of horizontal stress reinforcements are connected by grouting deformed steel pipe sleeves (Fig. 6) and the construction method is as follows:
(1)在预制梁与梁、墙与墙或墙与柱的水平钢筋连接预留缺口部位,先将灌浆变形钢管套筒1连带端口环形橡胶塞5整体套入左侧端部被连接的水平钢筋7上,在另一半预制构件安装到位后,将被连接的受力水平钢筋7左侧端头与右侧端头逐一对准,将安装在左侧端部被连接水平钢筋7上的灌浆变形钢管套筒1向右侧移动,直至套筒对称的中间部位位于被连接的两根水平钢筋7的头与头的中间,检查套筒两端口环形橡胶塞5的封堵密封效果,安装连接灌浆口和排浆口4的塑料管。(1) In the gap reserved for the connection of horizontal steel bars between prefabricated beams and beams, walls and walls, or walls and columns, first insert the grouted deformed steel pipe sleeve 1 together with the port ring rubber plug 5 into the horizontal joint where the left end is connected. On the steel bars 7, after the other half of the prefabricated components are installed in place, the left end of the connected stressed horizontal steel bar 7 is aligned with the right end one by one, and the grout installed on the left end of the connected horizontal steel bar 7 is The deformed steel pipe sleeve 1 moves to the right until the symmetrical middle part of the sleeve is located in the middle of the heads of the two horizontal steel bars 7 to be connected, check the sealing effect of the annular rubber plugs 5 at both ports of the sleeve, install and connect Plastic pipes for grouting and draining port 4.
(2)浇筑预制梁与梁、墙与墙或墙与柱的水平钢筋连接预留缺口部位混凝土并养护,从灌浆变形钢管套筒1预留的灌浆口4压力灌注高强度无收缩水泥基灌浆料8,直至排浆口灌浆料4排出并封堵,完成预制构件间水平钢筋7的浆锚钢筋对接连接。(2) Concrete is poured and maintained in the gaps reserved for the connection of prefabricated beams and beams, walls and walls or walls and columns with horizontal steel bars, and high-strength non-shrinkage cement-based grouting is pressure-filled from the grouting port 4 reserved for grouting deformed steel pipe sleeve 1 Material 8, until the grouting material 4 is discharged and blocked at the grout outlet, and the butt joint connection of the grout anchor reinforcement of the horizontal reinforcement 7 between the prefabricated components is completed.
以上所述仅是本发明的优选实施方式,应当指出:对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
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| CN103452246A (en) | 2013-12-18 |
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