CN103447872A - Self-adapting tapping machine with retractable motor inner shaft - Google Patents
Self-adapting tapping machine with retractable motor inner shaft Download PDFInfo
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Abstract
本发明涉及一种电机内轴能伸缩的自适应攻牙机,包括电机组件和螺杆螺母传动机构;电机组件包括壳体、定子、转子铁芯、电机主轴、前盖和后盖;电机主轴由同轴固定于转子铁芯中央孔中的轴套体和同轴活动套设于轴套体体内的内轴组成,内轴不能相对轴套体转动但能相对轴套体轴向移动,内轴前端与丝锥或板牙连接;螺杆螺母传动机构包括主螺杆、后固定板、主螺母、导杆以及螺距适应弹簧;主螺母和主螺杆的螺距大于或等于丝锥或板牙的螺距。本发明不仅能利用电机的内轴连着主螺杆旋转而主螺母不旋转来实现空行程快速进退,而且能通过螺距适应弹簧压迫主螺母从而自动适应丝锥或板牙的螺距来完成攻牙,有利于简化结构和提高工效。
The invention relates to a self-adaptive tapping machine with a retractable motor inner shaft, which includes a motor assembly and a screw nut transmission mechanism; the motor assembly includes a casing, a stator, a rotor core, a motor main shaft, a front cover and a rear cover; the motor main shaft consists of The shaft sleeve body coaxially fixed in the central hole of the rotor iron core and the inner shaft coaxially movably sleeved in the shaft sleeve body body, the inner shaft cannot rotate relative to the shaft sleeve body but can move axially relative to the shaft sleeve body, the inner shaft The front end is connected with a tap or a die; the screw nut transmission mechanism includes a main screw, a rear fixing plate, a main nut, a guide rod and a pitch adaptation spring; the pitch of the main nut and the main screw is greater than or equal to that of the tap or the die. The invention can not only use the inner shaft of the motor to rotate with the main screw while the main nut does not rotate to realize the rapid advance and retreat of the idle stroke, but also can automatically adapt to the pitch of the tap or die to complete the tapping through the pitch adaptation spring to compress the main nut, which is beneficial Simplify the structure and improve work efficiency.
Description
技术领域technical field
本发明涉及一种机械加工设备中的攻牙机,特别是一种电机内轴能伸缩的自适应攻牙机。The invention relates to a tapping machine in mechanical processing equipment, in particular to a self-adaptive tapping machine with a retractable motor inner shaft.
背景技术Background technique
现有的自动攻牙机一般由三相异步电机、皮带、主轴、升降套、电磁离合器、丝杆及齿轮组成,电机通过齿轮和皮带与主轴和丝杆相连。快速进退和同步攻牙时需要的进给速度利用电磁离合器切换不同齿数的齿轮齿合来完成,利用开关使电源换相实现电机正反转带动主轴及丝杆正反转,控制主轴前进和后退来实现同步攻牙。Existing automatic tapping machine is generally made up of three-phase asynchronous motor, belt, main shaft, lifting cover, electromagnetic clutch, screw mandrel and gear, and motor is connected with main shaft and screw mandrel by gear and belt. The feed speed required for rapid advance and retreat and synchronous tapping is completed by switching gears with different numbers of teeth with an electromagnetic clutch. The switch is used to commutate the power supply to realize the positive and negative rotation of the motor to drive the main shaft and the screw to forward and reverse, and to control the forward and backward of the main shaft. To achieve synchronous tapping.
这种结构的缺陷在于:不同螺距的丝锥或板牙攻牙时需要更换齿轮,而且,用电机控制主轴,电磁离合器进行切换齿轮齿合来完成空行程快进退和工作行程按螺距进退,结构相对复杂,制造精度要求高,成本也高。The disadvantage of this structure is that the gears need to be replaced when taps or dies with different pitches are tapped, and the motor is used to control the main shaft, and the electromagnetic clutch is used to switch the gear teeth to complete the idle stroke fast forward and backward and the working stroke to advance and retreat according to the pitch. The structure is relatively complicated. , the manufacturing precision is high, and the cost is also high.
发明内容Contents of the invention
为了克服上述缺陷,本发明提供了一种电机内轴能伸缩的自适应攻牙机,它不仅能利用电机的内轴连着主螺杆旋转而主螺母不旋转来实现空行程快速进退,而且能通过螺距适应弹簧压迫主螺母从而自动适应丝锥或板牙的螺距来完成攻牙,有利于简化结构和提高工效。In order to overcome the above defects, the present invention provides a self-adaptive tapping machine with a retractable motor inner shaft, which can not only use the inner shaft of the motor to rotate with the main screw while the main nut does not rotate to realize rapid advance and retreat in idle strokes, but also can The main nut is compressed by the pitch adaptation spring to automatically adapt to the pitch of the tap or die to complete the tapping, which is beneficial to simplify the structure and improve work efficiency.
本发明所采用的技术方案如下所述:一种电机内轴能伸缩的自适应攻牙机,其特征在于:包括电机组件和螺杆螺母传动机构;The technical solution adopted by the present invention is as follows: a self-adaptive tapping machine with a retractable motor inner shaft, which is characterized in that it includes a motor assembly and a screw nut transmission mechanism;
所述电机组件包括用来与外部机架固定安装连接的壳体、固定在壳体内的定子、活动设置于定子中部的转子铁芯、设于转子铁芯中部的电机主轴以及分别安装于壳体前后两端的前盖和后盖;所述电机主轴由同轴固定安装于转子铁芯中央孔中的轴套体和同轴活动套设于轴套体体内的内轴组成,轴套体通过电机轴承与壳体或与前盖和后盖转动连接,内轴不能相对轴套体转动但能相对轴套体轴向移动,内轴的前端设置有用于安装丝锥或板牙的连接部件;The motor assembly includes a housing for fixed installation and connection with an external frame, a stator fixed in the housing, a rotor core movably arranged in the middle of the stator, a motor shaft arranged in the middle of the rotor core, and a motor shaft installed in the housing respectively. The front cover and the rear cover at the front and rear ends; the motor shaft is composed of a shaft sleeve body coaxially fixed in the central hole of the rotor iron core and an inner shaft coaxially movably sleeved in the shaft sleeve body body, and the shaft sleeve body passes through the motor The bearing is connected with the housing or with the front cover and the back cover in rotation. The inner shaft cannot rotate relative to the sleeve body but can move axially relative to the sleeve body. The front end of the inner shaft is provided with a connecting part for installing taps or dies;
所述螺杆螺母传动机构包括主螺杆、主螺母、导杆、后固定板及螺距适应弹簧;所述内轴的后端与主螺杆的前端同轴固定连接;所述主螺母位于后盖和后固定板之间,主螺母与主螺杆螺纹拧合配对连接,且主螺母和主螺杆的螺距大于或等于所要安装的丝锥或板牙的螺距;所述导杆的前端与后盖固定连接,导杆的中段活动穿过设置于主螺母体内的导向穿孔,导杆的后端与后固定板固定连接;所述螺距适应弹簧套置于导杆外周且压缩作用于主螺母和后固定板之间。The screw nut transmission mechanism includes a main screw, a main nut, a guide rod, a rear fixing plate and a pitch adaptation spring; the rear end of the inner shaft is coaxially fixedly connected with the front end of the main screw; the main nut is located between the rear cover and the rear Between the fixed plates, the main nut and the main screw are threaded and paired, and the pitch of the main nut and the main screw is greater than or equal to the pitch of the tap or die to be installed; the front end of the guide rod is fixedly connected with the back cover, and the guide rod The middle section moves through the guide perforation arranged in the main nut body, and the rear end of the guide rod is fixedly connected with the rear fixing plate; the pitch adapts to the spring sleeve and is placed on the outer periphery of the guide rod and compresses between the main nut and the rear fixing plate.
此外,本发明上述技术方案还作了以下进一步改进:In addition, the above-mentioned technical solution of the present invention has also made the following further improvements:
为了在攻牙结束后能实现自动换相,从而使丝锥或板牙自动退出,所述自适应攻牙机还包括换相行程开关和行程限位螺钉,所述换相行程开关安装于后盖上朝向后固定板的一侧,主螺母体内设有避免干涉换相行程开关工作的缺口;所述行程限位螺钉安装于主螺杆后端与换相行程开关相对应的位置,所述换相行程开关在触碰到行程限位螺钉时,能启动电机组件反向旋转。In order to achieve automatic phase change after tapping, so that the tap or die can automatically withdraw, the self-adaptive tapping machine also includes a phase change travel switch and a travel limit screw, and the phase change travel switch is installed on the rear cover On the side facing the rear fixed plate, there is a gap in the body of the main nut to avoid interference with the operation of the commutation travel switch; the travel limit screw is installed at the position corresponding to the rear end of the main screw rod and the commutation travel switch, and the commutation travel When the switch touches the travel limit screw, it can start the motor assembly to rotate in reverse.
为了在一个攻牙周期结束后,能快速控制电机组件停止转动,并使各部件自动回复到初始状态,所述自适应攻牙机还包括停机刹车机构,所述停机刹车机构包括主动盘、轴承轴、双向轴承垫圈、双向轴承、单向轴承垫圈、单向轴承键、单向轴承、摩擦盘、止转盘、固定螺钉、轴承轴螺钉、限距螺钉、刹车弹簧、停机调节螺钉和停机行程开关;In order to quickly control the motor assembly to stop rotating after a tapping cycle is over, and make each component automatically return to the initial state, the self-adaptive tapping machine also includes a parking brake mechanism, which includes a driving disc, Bearing shaft, two-way bearing washer, two-way bearing, one-way bearing washer, one-way bearing key, one-way bearing, friction disc, anti-rotation disc, fixing screw, bearing shaft screw, spacing screw, brake spring, stop adjustment screw and stop stroke switch;
轴承轴与主螺杆的后段同轴套接,轴承轴螺钉自轴承轴后侧向前将轴承轴与主螺杆锁紧在一起;The bearing shaft and the rear section of the main screw are coaxially socketed, and the bearing shaft screw locks the bearing shaft and the main screw together from the rear side of the bearing shaft forward;
主动盘中部通过双向轴承与轴承轴双向转动连接,主动盘的四周设有便于导杆和螺距适应弹簧活动穿置的通孔,所述行程限位螺钉固定安装在主动盘的前侧;The middle part of the drive disc is connected to the bearing shaft through bi-directional bearings for bi-directional rotation. There are through holes around the drive disc to facilitate the guide rod and pitch to adapt to the spring's movable insertion. The stroke limit screw is fixed and installed on the front side of the drive disc;
摩擦盘位于主动盘后侧且通过单向轴承与轴承轴单向转动连接,单向轴承键连接于单向轴承的内圈与轴承轴的外圆之间,固定螺钉从摩擦盘的外周部侧向向内将摩擦盘与单向轴承的外圈锁紧在一起;The friction disc is located on the rear side of the driving disc and is connected to the bearing shaft through a one-way bearing for one-way rotation. The one-way bearing is key-connected between the inner ring of the one-way bearing and the outer circle of the bearing shaft. Lock the friction disc and the outer ring of the one-way bearing together inwardly;
止转盘位于摩擦盘和后固定板之间,刹车弹簧压缩作用于止转盘和后固定板之间,止转盘的四周设有便于导杆和螺距适应弹簧活动穿置的通孔;限距螺钉的前段与设于止转盘中部的螺纹孔螺纹连接,限距螺钉的中段活动穿置在设于后固定板中部的通孔内,限距螺钉的后端设有大于后固定板中部通孔的外凸缘;The anti-rotation plate is located between the friction plate and the rear fixed plate, and the brake spring compresses and acts between the anti-rotation plate and the rear fixed plate. There are through holes around the anti-rotation plate to facilitate the guide rod and thread pitch to adapt to the spring’s movable insertion; The front section is threadedly connected with the threaded hole in the middle of the anti-rotation plate, the middle section of the distance limiting screw is movably inserted in the through hole in the middle of the rear fixing plate, and the rear end of the distance limiting screw is provided with an outer hole larger than the through hole in the middle of the rear fixing plate. flange;
停机调节螺钉和停机行程开关分别安装于主动盘后侧和止转盘前侧相对应的位置,所述停机行程开关在触碰到停机调节螺钉时,能控制电机组件的电源断开;The stop adjustment screw and the stop travel switch are respectively installed at the positions corresponding to the rear side of the driving disc and the front side of the anti-rotation disc. When the stop travel switch touches the stop adjustment screw, it can control the power supply of the motor assembly to be disconnected;
双向轴承垫圈设于主螺杆的螺纹段末段与双向轴承的内圈前端、轴承轴的前端之间,单向轴承垫圈设于双向轴承的内圈后端和双向轴承的内圈前端之间。The two-way bearing washer is arranged between the end of the thread section of the main screw rod, the front end of the inner ring of the two-way bearing, and the front end of the bearing shaft, and the one-way bearing washer is arranged between the rear end of the inner ring of the two-way bearing and the front end of the inner ring of the two-way bearing.
为了使本发明所述的自适应攻牙机就有防水功能,轴套体伸出壳体的前端部外圆车制有外螺纹,一个后端面设有环状凹槽结构的防水盖通过其内螺纹套合连接在轴套体前端部的外螺纹上,前盖的前端面设置有对应于防水盖后端面凹槽结构的凸环结构,且防水盖和前盖的相邻部位之间保持有间隙。In order to make the self-adaptive tapping machine of the present invention have a waterproof function, the outer circle of the front end of the shaft sleeve body protruding from the housing is formed with external threads, and a waterproof cover with an annular groove structure is provided on the rear end surface through it. The internal thread fits and connects on the external thread at the front end of the shaft sleeve body, and the front end surface of the front cover is provided with a convex ring structure corresponding to the groove structure of the rear end surface of the waterproof cover, and the adjacent parts of the waterproof cover and the front cover are kept There are gaps.
轴套体的外圆紧配合固定安装在转子铁芯的中央孔中,内轴的前段为光轴,内轴的后段通过外花键与轴套体的内花键配合连接,从而使内轴不能相对轴套体转动但能相对轴套体轴向移动。具体实施时,内轴与轴套体之间也可采用其它方式连接实现使内轴不能相对轴套体转动但能相对轴套体轴向移动的目的,并不局限于说明书附图所示的花键结构。The outer circle of the shaft sleeve body is tightly fitted and fixedly installed in the central hole of the rotor core. The front section of the inner shaft is the optical axis, and the rear section of the inner shaft is connected with the inner spline of the shaft sleeve body through the outer spline, so that the inner shaft The shaft cannot rotate relative to the sleeve body but can move axially relative to the sleeve body. During specific implementation, the inner shaft and the sleeve body can also be connected in other ways so that the inner shaft cannot rotate relative to the sleeve body but can move axially relative to the sleeve body, and is not limited to the ones shown in the accompanying drawings. Spline structure.
所述的设置于内轴前端的用于安装丝锥或板牙的连接部件包括夹头和夹头螺母,内轴前端中部设有用来与夹头连接的内锥孔,内轴前端外周设有用来与夹头螺母连接的外螺纹。The connecting part arranged at the front end of the inner shaft for installing taps or dies includes a collet and a collet nut, the middle part of the front end of the inner shaft is provided with an inner taper hole for connecting with the collet, and the outer periphery of the front end of the inner shaft is provided with a External thread for collet nut connection.
较之现有技术而言,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)由于本发明将电机主轴分解成由轴套体和内轴组成,轴套体固定安装于转子铁芯中央孔中,内轴不能相对轴套体转动但能相对轴套体轴向移动,因此在工作时可以直接使用内轴作为升降轴,利用内轴连着主螺杆旋转而主螺母不旋转来实现空行程快速进退,从而省却传动轴、皮带、离合器和变速机构,使结构简化。(1) Since the present invention decomposes the motor shaft into a shaft sleeve body and an inner shaft, the shaft sleeve body is fixedly installed in the central hole of the rotor iron core, and the inner shaft cannot rotate relative to the shaft sleeve body but can move axially relative to the shaft sleeve body , so the inner shaft can be directly used as the lifting shaft during work, and the inner shaft is connected with the main screw to rotate while the main nut does not rotate to realize rapid advance and retreat in idle strokes, thereby saving the transmission shaft, belt, clutch and speed change mechanism, and simplifying the structure.
(2)由于本发明通过螺距适应弹簧压迫着主螺母自动适应丝锥或板牙的螺距,因此能自动调节主螺母的位置来完成自动攻牙,去除了更换齿轮的麻烦,提高了工效。(2) Since the present invention presses the main nut to automatically adapt to the pitch of the tap or die through the pitch adaptation spring, it can automatically adjust the position of the main nut to complete automatic tapping, eliminating the trouble of replacing gears and improving work efficiency.
附图说明Description of drawings
图1为本发明提供的一种电机内轴能伸缩的自适应攻牙机实施例外形造型图。Fig. 1 is an outline drawing of an embodiment of an adaptive tapping machine with a retractable motor inner shaft provided by the present invention.
图2为本发明的内部结构示意图。Fig. 2 is a schematic diagram of the internal structure of the present invention.
图3为图2的B-B剖切图。Fig. 3 is a B-B sectional view of Fig. 2 .
图中标号说明如下:The symbols in the figure are explained as follows:
101、壳体,102、转子铁芯,103、轴套体,104、内轴,105、后盖,106、防水盖,107、前盖,108、电机轴承;101, housing, 102, rotor core, 103, shaft sleeve body, 104, inner shaft, 105, rear cover, 106, waterproof cover, 107, front cover, 108, motor bearing;
201、主螺杆,202、主螺母,203、导杆,204、后固定板,205、后固定板螺钉,206、螺距适应弹簧;201, main screw rod, 202, main nut, 203, guide rod, 204, rear fixed plate, 205, rear fixed plate screw, 206, pitch adaptation spring;
301、主动盘,302、轴承轴,303、双向轴承垫圈,304、双向轴承,305、单向轴承垫圈,306、单向轴承键,307、单向轴承,308、摩擦盘,309、止转盘,310、固定螺钉,311、轴承轴螺钉,312、限距螺钉,313、刹车弹簧;301, driving disc, 302, bearing shaft, 303, two-way bearing washer, 304, two-way bearing, 305, one-way bearing washer, 306, one-way bearing key, 307, one-way bearing, 308, friction disc, 309, stop disc , 310, fixing screw, 311, bearing shaft screw, 312, spacing screw, 313, brake spring;
401、行程限位螺钉,402、换相行程开关,403、停机调节螺钉,404、停机行程开关;401, travel limit screw, 402, commutation travel switch, 403, shutdown adjustment screw, 404, shutdown travel switch;
501、夹头,502、夹头螺母。501, collet, 502, collet nut.
具体实施方式Detailed ways
下面结合具体实施例、工作原理和说明书附图对本发明内容进行详细说明:The content of the present invention will be described in detail below in conjunction with specific embodiments, working principles and accompanying drawings:
(一)实施例:(1) Example:
如图1-图3所示为本发明提供的一种电机内轴能伸缩的自适应攻牙机实施例结构示意图,包括电机组件、螺杆螺母传动机构及停机刹车机构等。Figures 1 to 3 are structural schematic diagrams of an embodiment of an adaptive tapping machine with a retractable motor inner shaft provided by the present invention, including a motor assembly, a screw nut transmission mechanism, and a parking brake mechanism.
所述电机组件采用鼠笼式电机,包括用来与外部机架固定安装连接的壳体101、固定在壳体101内的定子109、活动设置于定子109中部的转子铁芯102、设于转子铁芯102中部的电机主轴以及分别安装于壳体101前后两端的前盖107和后盖105。The motor assembly adopts a squirrel-cage motor, including a
转子铁芯102中央孔扩孔,扩孔后的转子铁芯102内径不大于转子铁芯102中栅栏笼的内径;电机主轴由分体式的带内花键的轴套体103与相对应的后段带外花键的内轴104组成,轴套体103后端面止位于壳体101后部的电机轴承108的外端面,轴套体103外圆紧配合固定在转子铁芯102中央孔中,内轴104前段为光轴,光轴的前端部设置有用于安装丝锥或板牙的夹头501的内锥孔及外螺纹。轴套体103前端部外圆车制有外螺纹,一个端面有环状凹槽结构的防水盖106通过内螺纹套合连接在轴套体103前端部外螺纹上,前盖107外端面设制有对应于防水盖106的环状凹槽结构的凸环结构,而且二者相邻部位之间保持有间隙。The central hole of the
所述主螺杆201和内轴104后段连为一体,所述的螺杆螺母传动机构包括主螺杆201、主螺母202、导杆203、后固定板204和后固定板螺钉205、行程限位螺钉401和换相行程开关402。The
所述的主螺杆201与内轴104也可以直接制造成一个零件,主螺杆201的上端部为柱状,中心有内螺纹孔。主螺母202系中央有螺纹通孔,周边有4个圆柱导向穿孔的盘状件,并有一缺口避开安装在后盖105上的换相行程开关402的干涉。主螺母202拧合在主螺杆201中。拧合配对的主螺杆201和主螺母202的螺距大于或等于所要安装的丝锥或板牙的螺距。导杆203系柱状,共4只,一端有台阶螺纹轴,穿过主螺母202上的4个导向穿孔后拧合在后盖105上,导杆203的另一端中心有螺纹盲孔。后固定板204系中央有台阶通孔,对应主螺母周边4个圆柱导向穿孔的位置同样有4个台阶通孔,4枚后固定板螺钉205穿过后固定板204上的4个台阶通孔拧合在导杆203螺纹内孔中,把后固定板204固定在导杆203的上端部。The
所述的螺距适应弹簧206有两支,对称压缩套装在主螺母202和后固定板204之间的导杆203上。There are two pitch adaptation springs 206 , which are symmetrically compressed and sleeved on the
所述停机刹车机构分有两部分,一部分安装在主螺杆201的后端,包括主动盘301、轴承轴302、双向轴承垫圈303、双向轴承304、单向轴承垫圈305、单向轴承键306、单向轴承307、摩擦盘308、固定螺钉310和轴承轴螺钉311,另一部分安装在后固定板204上,包括止转盘309、限距螺钉312和刹车弹簧313。The parking brake mechanism is divided into two parts, one part is installed on the rear end of the
所述的主动盘301系中央有台阶孔,套装有双向轴承304,对应主螺母202上的4个通孔位置也有4个通孔,套装有螺距适应弹簧206的两只导杆203分别整体穿过其中处于对向的两个通孔,并和这两个通孔直径还有间隙,另两只导杆203穿过另两个通孔,并和该孔成活动配合。所述的主动盘301的平面上还设有两个螺纹通孔,一个安装有行程限位螺钉401,螺钉头部朝向对应换相行程开关402的位置,另一个安装有停机调节螺钉403,螺钉头部朝向止转盘309。There is a stepped hole in the center of the
所述的轴承轴302,外型为台阶轴状并有一键槽,外径和内孔同心,内孔两端有台阶扩孔。一端扩孔的直径和主螺杆201的柱状头部固定配合,另一端扩孔能容纳固定螺钉的头部。The bearing shaft 302 has a stepped shaft shape with a keyway, the outer diameter is concentric with the inner hole, and the two ends of the inner hole have stepped reaming. The diameter of the reamed hole at one end is fixedly matched with the columnar head of the
所述的摩擦盘308系中央有台阶孔,侧向有一螺纹孔的盘状零件。The
所述的双向轴承垫圈303和单向轴承垫圈305都是平垫圈。The two-way bearing washer 303 and the one-
所述的单向轴承307套装在摩擦盘308的中央台阶孔内,摩擦盘308侧向有一螺纹孔内装有的固定螺钉310锁在单向轴承307外圈键槽上,把摩擦盘308和单向轴承307的外圈连成一个整体。The one-way bearing 307 is set in the central step hole of the
所述的轴承轴302一端穿过单向轴承307的内孔,止位于轴承轴302的台阶处,和该内孔通过单向轴承键306固定配合,穿过单向轴承垫圈305,再穿过双向轴承304的内孔,压住双向轴承垫圈303通过轴承轴螺钉311锁紧,套装在主螺杆201的柱状头部上。One end of the bearing shaft 302 passes through the inner hole of the one-way bearing 307, stops at the step of the bearing shaft 302, and is fixedly fitted with the inner hole through the one-way bearing key 306, passes through the one-
所述的止转盘309系中央有一螺纹孔,对应主动盘4个通孔位置也有4个通孔,套装有螺距适应弹簧206的两只导杆203分别整体穿过其中处于对向的两个通孔,并和这两个通孔直径还有间隙,另两只导杆203穿过另两个通孔,并和这两个通孔成活动配合。对应停机调节螺钉403的位置,安装有停机行程开关404。There is a threaded hole in the center of the
所述的限距螺钉312系一端有一外螺纹轴,另一端有一螺丝刀槽的台阶轴零件,螺纹轴端穿过后固定板204中央的台阶孔并穿过刹车弹簧313内孔,固定在止转盘309中央的螺纹孔上,使刹车弹簧313处在半压缩状态,限距螺钉312中段的圆柱段和后固定板204中央的台阶通孔成活动配合。The
(二)本发明工作原理说明如下:(2) The working principle of the present invention is described as follows:
开机前,停机调节螺钉403处在压迫停机行程开关404的位置,摩擦盘308的端面贴着止转盘309的前端面,并承受刹车弹簧313的弹力压迫,限距螺钉312后端外凸缘的前端台阶面和后固定板204的后端面、止转盘309的后端面和后固定板204的前端面同时留有间隙,间隙大小任意,并调节好行程限位螺钉401的高度。Before starting the machine, the
开机时电机组件通电,与转子铁芯102固定连接的轴套体103带动防水盖106、花键结构的内轴104、主螺杆201、轴承轴302、双向轴承垫圈303、双向轴承304的内圈、单向轴承垫圈305、单向轴承307的内圈、轴承轴螺钉311、夹头501、夹头螺母502和丝锥或板牙同步正转。由于单向轴承307内外圈正转时处于能相对运动状态,连着单向轴承307的外圈的摩擦盘308的后端面贴着止转盘309的前端面,并承受刹车弹簧313的弹力压迫而产生摩擦力阻碍,所以,摩擦盘308不旋转。主螺母202受制于导杆203和螺距适应弹簧206的压迫不能旋转,停留在后盖105后端面上。拧合穿过主螺母202的主螺杆201旋转的同时带着内轴104、主动盘301、轴承轴302、双向轴承垫圈303、双向轴承304、单向轴承垫圈305、单向轴承键306、单向轴承307、摩擦盘308、固定螺钉310、轴承轴螺钉311、夹头501、夹头螺母502和丝锥或板牙同步下行前进,这就是螺杆螺母的传动机构,电机组件的转子铁芯102每旋转一圈,内轴104和主螺杆201就前进一齿主螺杆201螺距的距离。受刹车弹簧313的弹力作用,止转盘309和限距螺钉312也随主螺杆201下行前进。When starting up, the motor assembly is energized, and the
当限距螺钉312的限距螺钉312后端外凸缘的前端台阶面碰到后固定板204的后端面时,连着限距螺钉312的止转盘309受阻停止下行前进,而主螺杆201带着摩擦盘308脱离止转盘309的前端面接触继续下行前进。When the front-end stepped surface of the distance-limiting
当连着主螺杆201旋转前进的丝锥或板牙接触到工件后,攻牙前进速度受丝锥或板牙自身的螺距控制,主螺杆201变成每旋转一圈前进一齿丝锥或板牙螺距的距离进入工作行程,在主螺杆201螺距大于丝锥或板牙螺距的情况下,相当于主螺杆201前进速度变慢,而转速不变,由于主螺杆201每旋转一圈相对于主螺母202产生的前进距离是固有的,因此主螺杆201前进速度变慢时的阻力反过来迫使拧合在主螺杆201上的主螺母202克服自身重量、摩擦力和螺距适应弹簧206的压迫力后退来补偿该距离差距。(在主螺杆201螺距等于丝锥或板牙螺距的情况下,是同步攻牙,不存在主螺杆201前进速度变化和主螺母202后退问题。)When the tap or die that rotates along with the
当一同下行前进的主动盘301上可调节的行程限位螺钉401碰到固定在后盖105上的换相行程开关402时,攻牙工作行程到位,由外电器控制的电机组件反转,丝锥或板牙顺着工件已产生的螺纹退出工件,同时,螺距适应弹簧206同步把主螺母202压回起始位置。When the adjustable
同理,丝锥或板牙退出工件后,又按初始空行程前进的速度后退。In the same way, after the tap or die exits the workpiece, it will retreat at the speed of the initial idle stroke.
当一同后退的主动盘301上停机调节螺钉403碰到固定在止转盘309上的停机行程开关404时,由外电器控制的电机组件的电源断开,但电机组件还在惯性旋转,主螺杆201连带着单向轴承307和摩擦盘308依然压向止转盘309,迫使止转盘309克服自身重量和刹车弹簧313的弹力后退一段距离后才会停止。由于单向轴承307在反转方向内外圈处于不能相对运动状态,相当于内外圈固定在一起,所以,与单向轴承307外圈连着的摩擦盘308会和主螺杆201同步旋转,当摩擦盘308的后端面压向止转盘309时,摩擦盘308的后端面和止转盘309的前端面产生摩擦,使电机组件的惯性旋转快速停止,一个工作周期完成。When the
通过设计刹车弹簧313的弹力和限距螺钉312中段的长度,就可以让一个工作周期完成后的止转盘309控制在和后固定板204不接触的位置,即回到初始状态。By designing the elastic force of the
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| CN105855603A (en) * | 2016-05-26 | 2016-08-17 | 四川飞亚汽车零部件有限公司 | Cutting machine for outer wrapping shell |
| CN106180921A (en) * | 2016-08-30 | 2016-12-07 | 福鼎市金雄机车部件有限公司 | The self adaptation tooth machining unit of Aeroassisted idle stroke |
| CN106180920A (en) * | 2016-08-30 | 2016-12-07 | 福鼎市金雄机车部件有限公司 | Axle in motor elasticity is utilized to adapt to the automatic tapping machine of different pitch tapping |
| CN106271638A (en) * | 2014-07-06 | 2017-01-04 | 温州贝腾特电气科技有限公司 | A kind of multistation drilling-tapping machine |
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| CN109290802A (en) * | 2018-11-27 | 2019-02-01 | 大连盛通阀门制造有限公司 | A kind of drilling of y-type filter body multistation and chasing bar |
| CN110340459A (en) * | 2019-06-25 | 2019-10-18 | 西安理工大学 | An intelligent humanoid tapping chuck based on photoelectric encoder torque detection |
| CN111421149A (en) * | 2020-05-21 | 2020-07-17 | 安徽津野数控科技有限公司 | Gear type milling machine spindle |
| CN113695962A (en) * | 2021-10-28 | 2021-11-26 | 沈阳机床(集团)有限责任公司 | High-precision quick driving mechanism of vertical shaft of numerical control machine tool |
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| CN110340459A (en) * | 2019-06-25 | 2019-10-18 | 西安理工大学 | An intelligent humanoid tapping chuck based on photoelectric encoder torque detection |
| CN111421149A (en) * | 2020-05-21 | 2020-07-17 | 安徽津野数控科技有限公司 | Gear type milling machine spindle |
| CN111421149B (en) * | 2020-05-21 | 2021-08-24 | 安徽津野数控科技有限公司 | A gear type milling machine spindle |
| CN113732636A (en) * | 2021-09-08 | 2021-12-03 | 哈尔滨轮速科技有限公司 | Motor spindle and manufacturing process thereof |
| CN113695962A (en) * | 2021-10-28 | 2021-11-26 | 沈阳机床(集团)有限责任公司 | High-precision quick driving mechanism of vertical shaft of numerical control machine tool |
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