CN103438453A - Internal-injection burner for gas cooker - Google Patents
Internal-injection burner for gas cooker Download PDFInfo
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Abstract
一种用于燃气灶具的内喷式燃烧器,属于家用燃气灶具,解决现有燃烧器CO和NOx排放较大且燃烧效率有待提高的问题,以达到国家节能环保标准。本发明包括基座、引射管、连接环、炉头、烟气罩,引射管与基座固连,基座上自下而上置有连接环、炉头和烟气罩,炉头内壁具有沿圆周均匀分布的多个火孔。本发明火孔的火焰向内喷射,可使火焰集中加热锅底,提高热效率;燃气燃烧时形成向上的气流,发挥抽吸功能,可以从燃气器底部中心补充二次空气,燃烧充分,废气排放少。能够大幅度提高燃烧效率、大量降低烟气中CO和NOx的排放,达到国家节能环保标准。
The invention relates to an internal injection burner used in a gas cooker, which belongs to a domestic gas cooker, and solves the problems of large CO and NOx emissions of existing burners and the need to improve the combustion efficiency, so as to meet the national energy-saving and environmental protection standards. The invention includes a base, an injection pipe, a connecting ring, a furnace head, and a fume hood. The injection pipe is fixedly connected with the base. The inner wall has a plurality of fire holes evenly distributed along the circumference. The flame of the fire hole of the present invention is sprayed inward, which can make the flame heat the bottom of the pot intensively and improve the thermal efficiency; when the gas burns, an upward airflow is formed to play a suction function, and the secondary air can be supplemented from the center of the bottom of the gas burner, the combustion is sufficient, and the exhaust gas is discharged few. It can greatly improve the combustion efficiency, greatly reduce the emission of CO and NOx in the flue gas, and meet the national energy conservation and environmental protection standards.
Description
技术领域technical field
本发明属于家用燃气灶具,尤其涉及一种用于燃气灶具的内喷式燃烧器。The invention belongs to a household gas cooker, in particular to an internal spray burner used for a gas cooker.
背景技术Background technique
现有燃气灶具的燃烧方式是大气式开放燃烧,火焰向外喷射,不能集中加热锅的底部,并且燃烧形成烟气在锅底停留时间不够,大气式开放燃烧的预混空气量一般为理论空气需要量的60%,所需大量二次空气,造成烟气量大,烟气温度低,从而影响换热,故其热效率低下,大多不超过55%;现有燃气灶要同时实现增大功率和提高热效率,是十分困难的。新的《家用燃气灶具》国家标准要求台式灶具的热效率要≥55%,嵌入式的灶具热效率≥50%,这比原来标准提高了近5个百分点,非常明确地强调提高灶具的热效率也将是我国灶具研发的另一个重要的方向。同时,又将燃气灶国标中的热效率由推荐性条款(B)提升至强制性条款(A),就是说节能课题形势严峻、刻不容缓。The combustion method of existing gas stoves is atmospheric open combustion, the flame is sprayed outwards, and the bottom of the pot cannot be heated intensively, and the residence time of the flue gas formed by combustion is not enough at the bottom of the pot. The amount of premixed air in atmospheric open combustion is generally theoretical air 60% of the required amount, a large amount of secondary air is required, resulting in a large amount of flue gas and low temperature of the flue gas, which affects heat transfer, so its thermal efficiency is low, and most of them do not exceed 55%; existing gas stoves need to increase power at the same time It is very difficult to improve thermal efficiency. The new national standard "Household Gas Cookers" requires that the thermal efficiency of desktop cookers should be ≥55%, and the thermal efficiency of embedded cookers should be ≥50%, which is nearly 5 percentage points higher than the original standard. Another important direction of my country's stove research and development. At the same time, the thermal efficiency in the national standard of gas stoves has been upgraded from a recommended clause (B) to a mandatory clause (A), which means that the energy-saving issue is severe and urgent.
发明内容Contents of the invention
本发明提供一种用于燃气灶具的内喷式燃烧器,解决现有燃烧器CO和NOx排放较大且燃烧效率有待提高的问题,以达到国家节能环保标准。The invention provides an internal-injection burner for a gas cooker, which solves the problems of large CO and NOx emissions and needs to improve the combustion efficiency of the existing burner, so as to meet the national energy-saving and environmental protection standards.
本发明所提供的一种用于燃气灶具的内喷式燃烧器,包括基座、引射管、连接环、炉头、烟气罩,引射管与基座固连,基座上自下而上置有连接环、炉头和烟气罩,其特征在于:An internal jet burner for a gas cooker provided by the present invention includes a base, an injection pipe, a connecting ring, a burner head, and a smoke hood. The injection pipe is fixedly connected to the base, and the base And there is a connection ring, a burner and a smoke hood on the top, which is characterized in that:
所述基座为筒壁具有环状空心夹层的圆筒,该圆筒被与其轴线成锐角的斜面切割一部分,所述环状空心夹层底端封闭,环状空心夹层用于通入燃气,所述引射管与基座固连,用于通入燃气;The base is a cylinder with an annular hollow interlayer on the cylinder wall. The cylinder is partially cut by an inclined plane forming an acute angle with its axis. The injection pipe is fixedly connected with the base for gas injection;
所述连接环由内圆环和外圆环同心连接为一体构成,内圆环和外圆环之间的环形连接部分宽度与所述基座空心夹层的宽度相适应,环形连接部分具有均布的通气孔,所述内圆环底端具有一体的端盖,用于和基座连接,所述端盖上具有均布的进气孔,所述外圆环的外壁具有用于连接的环形裙边;The connecting ring is composed of an inner ring and an outer ring concentrically connected together, the width of the ring connecting part between the inner ring and the outer ring is adapted to the width of the hollow interlayer of the base, and the ring connecting part has uniformly distributed The bottom end of the inner ring has an integrated end cover for connecting with the base, the end cover has evenly distributed air intake holes, and the outer wall of the outer ring has a ring for connection skirt;
所述炉头由内圆筒和外圆筒在顶端同心连接为一体构成,所述内圆筒和外圆筒之间形成环形燃气通道,环形燃气通道宽度与所述连接环的环形连接部分宽度相适应,所述内圆筒上具有沿圆周均匀分布的多个火孔;The burner head is composed of an inner cylinder and an outer cylinder concentrically connected at the top, an annular gas passage is formed between the inner cylinder and the outer cylinder, and the width of the annular gas passage is the same as the width of the annular connection part of the connecting ring Correspondingly, the inner cylinder has a plurality of fire holes evenly distributed along the circumference;
所述烟气罩为截面是直角梯形的旋转体,旋转体底面内径和所述炉头内圆筒的直径相同,旋转体底面外径和所述炉头外圆筒的直径相同;The fume hood is a rotating body with a right-angled trapezoidal section, the inner diameter of the bottom surface of the rotating body is the same as the diameter of the inner cylinder of the burner head, and the outer diameter of the bottom surface of the rotating body is the same as the diameter of the outer cylinder of the burner head;
所述连接环置于基座上,连接环的内圆环和外圆环套在基座的筒壁上,环形连接部分和所述环状空心夹层顶端相配合;The connecting ring is placed on the base, the inner ring and the outer ring of the connecting ring are sleeved on the cylinder wall of the base, and the annular connecting part is matched with the top end of the annular hollow interlayer;
所述炉头置于连接环上,环形燃气通道和所述环形连接部分相配合,环形连接部分上均布的通气孔用于从所述环状空心夹层向环形燃气通道通过燃气;The burner head is placed on the connecting ring, the annular gas channel matches the annular connecting part, and the evenly distributed ventilation holes on the annular connecting part are used to pass the gas from the annular hollow interlayer to the annular gas channel;
所述烟气罩置于炉头上,两者直接配合装配。The fume hood is placed on the furnace head, and the two are directly matched and assembled.
所述的内喷式燃烧器,所述炉头内圆筒上的火孔形状可以为矩形,数量可以为28~36个。As for the internal spray burner, the shape of the fire holes on the inner cylinder of the burner head can be rectangular, and the number can be 28-36.
所述的内喷式燃烧器,所述烟气罩可以为具有空腔的旋转体,以减轻自重。For the internal injection burner, the flue gas hood can be a rotating body with a cavity to reduce its own weight.
本发明工作时,燃料由外部设备喷嘴喷入引射管,在一定的压力下引射一部分空气(一次空气)由引射管进入基座的环状空心夹层,环状空心夹层通过连接环上均布的通气孔和炉头的环形燃气通道共同形成混气室,二次空气可由基座上部连接环端盖上的进气孔补充。经过预混的燃料和空气的混合物通过炉头上的火孔向内喷出。(一次空气是指由于喷嘴引射作用随燃料一起进入燃烧管由喷嘴喷出的空气,二次空气是指燃烧过程中从周围空气周补充的空气)。When the present invention works, the fuel is sprayed into the injection pipe by the nozzle of the external equipment, and a part of the air (primary air) is injected under a certain pressure into the annular hollow interlayer of the base from the injection pipe, and the annular hollow interlayer passes through the connecting ring. The evenly distributed air holes and the annular gas channel of the burner jointly form a gas mixing chamber, and the secondary air can be supplemented by the air inlet on the connecting ring end cover on the upper part of the base. A premixed mixture of fuel and air is ejected inward through the fire holes in the burner. (Primary air refers to the air that enters the combustion tube together with the fuel and is ejected from the nozzle due to the ejection effect of the nozzle, and the secondary air refers to the air supplemented from the surrounding air during the combustion process).
现有燃气灶火焰向外喷射,不能集中加热锅的底部,并且燃烧形成烟气在锅底停留时间不够,造成效率低下,浪费能源。本发明的混气室能组织起良好的空气动力场,并实现燃气和空气的快速、均匀混合,采用内喷式结构可以使火焰集中加热锅底,提高热效率;烟气罩可以使得燃烧烟气在锅底和锅壁面停留足够长的时间,使得更多烟气的热量可以用来加热整个锅体,更好的利用了燃烧产生的热量,并且由于烟气的作用,使锅于外部空气的热传导和热对流都减少,很大程度上提高了效率。而由于二次空气从炉头底部进入,燃气燃烧时形成向上的气流,发挥抽吸功能,可以补充二次空气,燃烧充分,废气排放少。实验结果表明锅面的吸热效率达到65%,CO排放量在100ppm以下,NOx排放量在100ppm以下,CO和NOx排放都远远低于国家节能环保要求指标。The flame of the existing gas stove is sprayed outwards, and the bottom of the pot cannot be heated intensively, and the residence time of the flue gas formed by combustion is not enough at the bottom of the pot, resulting in low efficiency and wasting energy. The air mixing chamber of the present invention can organize a good aerodynamic field and realize rapid and uniform mixing of gas and air. The internal spray structure can make the flame heat the bottom of the pot intensively and improve thermal efficiency; the smoke hood can make the combustion smoke Stay on the bottom of the pot and the wall of the pot for a long enough time, so that more heat of the flue gas can be used to heat the whole pot body, better use of the heat generated by combustion, and due to the effect of the flue gas, the pot is separated from the external air Both heat conduction and heat convection are reduced, greatly improving efficiency. And because the secondary air enters from the bottom of the burner, an upward airflow is formed when the gas is burned, and the suction function can be used to supplement the secondary air, so that the combustion is complete and the exhaust gas emission is small. The experimental results show that the heat absorption efficiency of the pot surface reaches 65%, the CO emission is below 100ppm, the NOx emission is below 100ppm, and the CO and NOx emissions are far below the national energy conservation and environmental protection requirements.
附图说明Description of drawings
图1为本发明立体示意图;Fig. 1 is the three-dimensional schematic diagram of the present invention;
图2为本发明俯视图;Fig. 2 is a top view of the present invention;
图3为基座和引射管组合立体示意图;Fig. 3 is a three-dimensional schematic diagram of the combination of the base and the injection tube;
图4为连接环俯视立体示意图;Fig. 4 is a top perspective schematic diagram of the connecting ring;
图5为连接环仰视立体示意图;Fig. 5 is a three-dimensional schematic diagram of the connecting ring viewed from above;
图6为连接环剖视图Figure 6 is a sectional view of the connecting ring
图7为炉头立体示意图;Fig. 7 is a three-dimensional schematic view of the burner head;
图8为炉头剖视图;Fig. 8 is a sectional view of the furnace head;
图9为烟气罩立体示意图;Fig. 9 is a three-dimensional schematic diagram of a fume hood;
图10为本发明的剖视图。Fig. 10 is a cross-sectional view of the present invention.
具体实施方式Detailed ways
以下结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
如图1、图2所示,本发明的实施例,包括基座4、引射管5、连接环3、炉头1、烟气罩2,引射管5与基座4固连,基座4上自下而上置有连接环3、炉头1和烟气罩2;As shown in Figures 1 and 2, the embodiment of the present invention includes a
如图3所示,所述基座4为筒壁具有环状空心夹层4-1的圆筒,该圆筒被与其轴线成锐角的斜面切割一部分,所述环状空心夹层4-1底端封闭,环状空心夹层用于通入燃气,所述引射管5与基座4固连,用于通入燃气;As shown in Figure 3, the
如图4、图5、图6所示,所述连接环3由内圆环3-1和外圆环3-2同心连接为一体构成,内圆环3-1和外圆环3-2之间的环形连接部分3-3宽度与所述基座空心夹层的宽度相适应,环形连接部分3-3具有均布的通气孔3-3A,所述内圆环3-1底端具有一体的端盖3-4,用于和基座4连接,所述端盖3-4上具有均布的进气孔3-4A,所述外圆环3-2的外壁具有用于连接的环形裙边3-5;As shown in Fig. 4, Fig. 5, and Fig. 6, the connecting
如图7、图8所示,所述炉头1由内圆筒1-1和外圆筒1-2在顶端同心连接为一体构成,所述内圆筒1-1和外圆筒1-2之间形成环形燃气通道1-3,环形燃气通道1-3宽度与所述连接环的环形连接部分3-3宽度相适应,所述内圆筒1-1上具有沿圆周均匀分布的多个火孔1-1A;As shown in Fig. 7 and Fig. 8, the
如图9所示,所述烟气罩2为截面是直角梯形的旋转体,旋转体底面内径和所述炉头内圆筒1-1的直径相同,旋转体底面外径和所述炉头外圆筒1-2的直径相同;As shown in Figure 9, the
如图10所示,所述连接环3置于基座4上,连接环的内圆环3-1和外圆环3-2套在基座4的筒壁上,环形连接部分3-3和所述环状空心夹层4-1顶端相配合;As shown in Figure 10, the connecting
所述炉头1置于连接环3上,环形燃气通道1-3和所述环形连接部分3-3相配合,环形连接部分3-3上均布的通气孔3-3A用于从所述环状空心夹层4-1向环形燃气通道1-3通过燃气;The
所述烟气罩2置于炉头1上,两者直接配合装配。The
本实施例中,炉头高约3cm,炉头内圆筒上的火孔形状为矩形,长约为5.5mm,宽约为3.5mm,火孔上端距离炉头顶部约1mm,火孔数量为28~36个。In this embodiment, the burner head is about 3 cm high, and the shape of the fire hole on the inner cylinder of the burner head is rectangular, with a length of about 5.5 mm and a width of about 3.5 mm. The upper end of the burner hole is about 1 mm away from the top of the burner head, and the number of fire holes is 28 to 36.
烟气罩为具有空腔的旋转体,高约2.5cm,以减轻自重。The fume hood is a rotating body with a cavity, about 2.5cm high, to reduce its own weight.
各个火孔的布置位置决定了火力集中的程度以及燃烧的状况。如果燃料不同,燃气灶功率不同,则其CO和NOx的形成的条件和位置不同,则单个火孔的尺寸参数就不同,通过调整矩形火孔尺寸以及圆柱形通道尺寸,可以使得燃料在合适的区域燃烧,既有利于燃烧完全,又可抑制NOx的生成,以达到高效清洁燃烧。The location of each fire hole determines the degree of concentration of firepower and the state of combustion. If the fuel is different and the power of the gas stove is different, the conditions and positions of the formation of CO and NOx are different, and the size parameters of a single fire hole are different. By adjusting the size of the rectangular fire hole and the size of the cylindrical channel, the fuel can be made in a suitable position. Regional combustion is not only conducive to complete combustion, but also can inhibit the formation of NOx, so as to achieve efficient and clean combustion.
Claims (3)
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| CN104154541A (en) * | 2014-06-16 | 2014-11-19 | 陈顺发 | Circular-seam-type injector of gas burner |
| CN104728844A (en) * | 2015-02-11 | 2015-06-24 | 上海欧特电器有限公司 | Technological manufacturing method of atmospheric burner |
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| Publication number | Priority date | Publication date | Assignee | Title |
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Application publication date: 20131211 |
