CN103433778A - 用于轴环夹持的专用夹具 - Google Patents
用于轴环夹持的专用夹具 Download PDFInfo
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- CN103433778A CN103433778A CN2013103686418A CN201310368641A CN103433778A CN 103433778 A CN103433778 A CN 103433778A CN 2013103686418 A CN2013103686418 A CN 2013103686418A CN 201310368641 A CN201310368641 A CN 201310368641A CN 103433778 A CN103433778 A CN 103433778A
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- 230000000875 corresponding Effects 0.000 claims abstract description 5
- 239000000956 alloy Substances 0.000 claims description 4
- 229910045601 alloy Inorganic materials 0.000 claims description 4
- REDXJYDRNCIFBQ-UHFFFAOYSA-N aluminium(3+) Chemical class data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 [Al+3] REDXJYDRNCIFBQ-UHFFFAOYSA-N 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 3
- 238000003754 machining Methods 0.000 description 2
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- UONOETXJSWQNOL-UHFFFAOYSA-N Tungsten carbide Chemical compound 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[W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 1
- QXUAMGWCVYZOLV-UHFFFAOYSA-N boride(3-) Chemical compound 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Abstract
本发明公开了一种用于轴环夹持的专用夹具，属于机床夹具领域。它包括夹具座、滑轨、调节螺杆、移动块、夹紧块，滑轨的下端安装在夹具座上，滑轨的上端卡在移动块下端凹缘上，夹紧块下端压在移动块的上端凹缘上，调节螺杆与移动块相啮合，所述的夹紧块的夹紧面由三个不同直径的半圆柱面组成，半圆柱面的直径与工件相对应的直径相同。本发明解决了现有通用夹具对含有轴环的轴类零件夹紧不可靠、夹紧力不易控制的问题，具有结构简单、设计合理、易于制造的优点。
Description
用于轴环夹持的专用夹具
技术领域
[0001] 本发明属于机床夹具领域，更具体地说，涉及一种用于夹持轴环的专用夹具。
背景技术
[0002] 在机械制造行业中，车床尤其是铣床被广泛应用于加工盘类或轴类零件。在加工这类零件时，有许多零件需要用端面或内孔作为定位加紧面来进行外圆、端面、螺纹及轴向切断等切削加工。对单件、小批量、工作量较大的工件加工来说，一般可直接在机床工作台面上通过调整实现定位与夹紧，然后通过加工坐标系的设定来确定零件的位置。对于有一定批量的零件来说，则需要通过选用相关的专用夹具来减小降低劳动强度、减少零件加工辅助时间、提高生产效率。尤其对于含有轴环的轴类零件，在需要轴环作为夹持部位时，由于普通通用夹具夹持面为单个平面，故使用普通夹具不易于夹紧力的控制，太松起不到定位作用，太紧则损伤工件表面，甚至压毁工件。
发明内容
[0003] 针对现有通用夹具对含有轴环的轴类零件夹紧不可靠、夹紧力不易控制的问题，本发明提供一种用于轴环夹持的专用夹具。
[0004] 为解决上述问题，本发明采用如下的技术方案。
[0005] 一种用于轴环夹持的专用夹具，包括夹具座、滑轨、调节螺杆、移动块、夹紧块，滑轨的下端安装在夹具座上，滑轨的上端卡在移动块下端凹缘上，夹紧块下端压在移动块的上端凹缘上，调节螺杆与移动块相啮合；所述的夹紧块的夹紧面由三个不同直径的半圆柱面组成，半圆柱面的直径与工件相对应的直径相同。
[0006] 优选地，所述的夹紧块在其夹紧面上镶嵌一层硬质合金。
[0007] 优选地，所述的夹紧块的夹紧面中三个半圆柱面直径分别为40mm、50mm和35mm。
[0008] 相比于现有技术，本发明的有益效果为:
(I)本发明夹紧块的夹紧面由三个不同直径的半圆柱面组成，在夹紧块夹紧时，刚好可以夹持含有轴环的轴类零件，尤其针对易碎工件，使得夹紧效果更加明显，夹紧力易于控制，定位可靠，对工件表面损伤小。
[0009] ( 2 )本发明结构简单，设计合理,易于制造。
[0010] (3)本发明的夹紧块的夹紧面由三个不同直径的半圆柱面组成，半圆柱面的直径与工件相对应的直径相同，而三个半圆柱面直径分别为40mm、50mm和35mm时能夹持大部分的此类工件，应用面最广。
附图说明
[0011] 图1是本发明的主视图；
图2是本发明的俯视图。
[0012] 图中:I一滑轨，2—调节螺杆，3—移动块，4一夹紧块。具体实施方式
[0013] 下面结合附图对本发明进行详细描述。
[0014] 如图1、图2所示，用于轴环夹持的专用夹具包括夹具座、滑轨1、调节螺杆2、移动块3、夹紧块4，滑轨I的下端安装在夹具座上，滑轨I的上端卡在移动块3下端凹缘上，夹紧块4下端压在移动块3的上端凹缘上，调节螺杆2与移动块3相啮合。
[0015] 所述的夹紧块4的夹紧面由三个不同直径的半圆柱面组成，半圆柱面的直径与工件相对应的直径相同，所述的夹紧块4在其夹紧面上镶嵌一层硬质合金。
[0016] 在使用过程中，通过旋转调节螺杆2，移动块3在调节螺杆2的作用下，推动滑轨I在夹具座上向中间滑动，从而带动夹紧块4的移动并完成夹紧动作，此时夹紧块4的夹紧面与工件侧面相配合，完成定位。反之，逆向旋转调节螺杆2可放松方形工件。
[0017] 实施例1
如图1、图2所示，用于轴环夹持的专用夹具包括夹具座、滑轨1、调节螺杆2、移动块3、夹紧块4，滑轨I的下端安装在夹具座上，滑轨I的上端卡在移动块3下端凹缘上，夹紧块4下端压在移动块3的上端凹缘上，调节螺杆2与移动块3相啮合。
[0018] 所述的夹紧块4的夹紧面由三个不同直径的半圆柱面组成，三个半圆柱面的直径分别为80mm、90mm、80mm，所述的夹紧块4在其夹紧面上镶嵌碳化钨基硬质合金。
[0019] 实施例2
如图1、图2所示，用于轴环夹持的专用夹具包括夹具座、滑轨1、调节螺杆2、移动块3、夹紧块4，滑轨I的下端安装在夹具座上，滑轨I的上端卡在移动块3下端凹缘上，夹紧块4下端压在移动块3的上端凹缘上，调节螺杆2与移动块3相啮合。
[0020] 所述的夹紧块4的夹紧面由三个不同直径的半圆柱面组成，三个半圆柱面的直径分别为40mm、50mm、35mm,所述的夹紧块4在其夹紧面上镶嵌碳氮化钛基硬质合金。
Claims (3)
1.一种用于轴环夹持的专用夹具，包括夹具座，其特征在于，还包括滑轨(I)、调节螺杆(2)、移动块(3)、夹紧块(4)，所述的滑轨(I)的下端安装在夹具座上，滑轨(I)的上端卡在移动块(3)下端凹缘上；所述的夹紧块(4)下端压在移动块(3)的上端凹缘上，调节螺杆(2)与移动块(3)相啮合；所述的夹紧块(4)的夹紧面由三个不同直径的半圆柱面组成，半圆柱面的直径与工件相对应的直径相同。
2.根据权利要求1所述的用于轴环夹持的专用夹具，其特征是，所述的夹紧块(4)在其夹紧面上镶嵌一层硬质合金。
3.根据权利要求1所述的用于轴环夹持的专用夹具，其特征是，所述的夹紧块(4)的夹紧面中三个半圆柱面直径分别为40mm、50mm和35mm。
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