CN103433276B - Profile steel rolling production line and production method thereof - Google Patents
Profile steel rolling production line and production method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及钢铁冶金领域,具体涉及一种型钢轧制生产线及其生产方法。The invention relates to the field of iron and steel metallurgy, in particular to a section steel rolling production line and a production method thereof.
背景技术Background technique
型钢是具有一定断面形状的长条形钢材,包括有热轧、冷弯、焊接、挤压等生产方法。也被分为简单断面、复杂断面、周期断面型材,其中轧制方法占有绝对地位。通常轧制生产型钢的方法是:将加热至高温状态下的钢坯送入带有多个孔型的轧辊中对轧件进行多道次变形得到热态下的成品断面产品,经过冷却和精整工序后得到最终产品。由于轧制生产型钢产品的工艺变形道次较多,因此轧件需在轧辊的多个孔型(轧辊轧槽)中进行轧制,为满足型钢生产的各架轧机生产所需,由此带来的是轧机数量的增加和输送辊道长度的增加,势必造成建设投资、建设工程量、车间生产能耗和生产成本增加。Sectional steel is a long strip of steel with a certain cross-sectional shape, including hot rolling, cold bending, welding, extrusion and other production methods. It is also divided into simple section, complex section and periodic section, among which the rolling method occupies an absolute position. Usually, the method of rolling and producing section steel is: sending the billet heated to high temperature into the roll with multiple passes to deform the rolled piece for multiple passes to obtain the finished section product in the hot state, after cooling and finishing The final product is obtained after the process. Since the process of rolling and producing section steel products has many deformation passes, the rolled piece needs to be rolled in multiple passes (roll grooves) of the roll. In order to meet the production needs of each stand rolling mill for section steel production, the strip What comes is the increase in the number of rolling mills and the increase in the length of the conveyor roller table, which will inevitably lead to an increase in construction investment, construction engineering volume, workshop production energy consumption and production costs.
发明内容Contents of the invention
有鉴于此,本发明的目的是提供一种型钢轧制生产线及其生产方法,减少了轧机的数量和输送辊道的辊身长度,简化了生产线,提高了生产效率。In view of this, the object of the present invention is to provide a section steel rolling production line and its production method, which reduces the number of rolling mills and the length of the roll body of the conveying roller table, simplifies the production line, and improves production efficiency.
本发明公开了一种型钢轧制生产线,包括依次设置的加热单元、粗轧单元、中轧单元、精轧单元和精整单元,所述粗轧单元包括至少1台粗轧机和与粗轧机相同数量的驱动装置Ⅰ,所述驱动装置Ⅰ驱动粗轧机沿粗轧机轧辊轴向移动,所述粗轧机的轧辊沿轴向依次设有2个以上不同槽孔的轧槽;所述中轧单元包括至少1台中轧机和与中轧机相同数量的驱动装置Ⅱ,所述驱动装置Ⅱ驱动中轧机沿中轧机轧辊轴向移动,所述中轧机的轧辊沿轴向依次设有2个以上不同槽孔的轧槽;所述精轧单元包括至少1台精轧机。The invention discloses a section steel rolling production line, which comprises a heating unit, a rough rolling unit, an intermediate rolling unit, a finish rolling unit and a finishing unit arranged in sequence, and the rough rolling unit includes at least one rough rolling mill and the same The number of driving devices I, the driving device I drives the roughing mill to move axially along the rolls of the roughing mill, and the rolls of the roughing mill are sequentially provided with more than two rolling grooves with different slot holes along the axial direction; the intermediate rolling unit includes At least one intermediate rolling mill and the same number of driving devices II as the intermediate rolling mill, the driving device II drives the intermediate rolling mill to move axially along the rolls of the intermediate rolling mill, and the rolls of the intermediate rolling mill are sequentially provided with more than two different slots along the axial direction A rolling groove; the finish rolling unit includes at least one finish rolling mill.
进一步,所述粗轧单元、中轧单元和精轧单元均设有轧机辅助翻移钢装置。Further, the rough rolling unit, the intermediate rolling unit and the finishing rolling unit are all equipped with rolling mill auxiliary turning steel devices.
进一步,所述粗轧单元与中轧单元之间和中轧单元与精轧单元之间设有移钢装置。Further, a steel moving device is provided between the rough rolling unit and the intermediate rolling unit and between the intermediate rolling unit and the finish rolling unit.
进一步,所述精轧机为二辊轧机,所述二辊轧机设有驱动二辊轧机沿二辊轧机轧辊轴向移动的驱动装置Ⅲ,所述二辊轧机的轧辊沿轴向依次设有2个以上不同槽孔的轧槽。Further, the finishing mill is a two-roll mill, and the two-roll mill is provided with a drive device III that drives the two-roll mill to move axially along the two-roll mill rolls, and the two-roll mill rolls are sequentially provided with two The rolling grooves of the above different grooves.
进一步,所述精轧机包括依次设置的四辊万能轧机、二辊轧边机和四辊万能轧机,所述二辊轧边机设有驱动二辊轧边机沿二辊轧边机轧辊轴向移动的驱动装置Ⅳ,所二辊轧边机的轧辊沿轴向依次设有2个以上不同槽孔的轧槽。Further, the finishing mill includes a four-roll universal mill, a two-roll edger and a four-roll universal mill arranged in sequence, and the two-roll edger is provided with a drive to move the two-roller along the axial direction of the two-roller rolls. The moving drive device IV, the rolls of the two-roller edger are provided with more than two rolling grooves with different grooves in sequence along the axial direction.
本发明还公开了一种使用上述型钢轧制生产线生产型钢的方法,包括以下步骤:The present invention also discloses a method for producing section steel using the above-mentioned section steel rolling production line, comprising the following steps:
(1)轧件在加热单元加热至轧制温度;(1) The rolled piece is heated to the rolling temperature in the heating unit;
(2)轧件进入粗轧单元,在粗轧机中完成一个槽孔轧制后,驱动装置Ⅰ驱动粗轧机沿粗轧机轧辊轴向移动,使得粗轧机移动后轧辊上的下一个槽孔与轧件对准再进行轧制,在轧制道次间隙,通过轧机辅助翻移钢装置对轧件进行翻钢;(2) The rolled piece enters the roughing unit. After rolling a slot hole in the roughing mill, the driving device Ⅰ drives the roughing mill to move along the axial direction of the roughing mill roll, so that the next slot on the roll after the roughing mill moves is aligned with the rolling mill. Rolling is carried out after the workpiece is aligned, and the rolled piece is turned over by the rolling mill auxiliary turning device in the interval between rolling passes;
(3)轧件进入中轧单元,在中轧机中完成一个槽孔轧制后,驱动装置Ⅱ驱动中轧机沿中轧机轧辊轴向移动,使得中轧机移动后轧辊上的下一个槽孔与轧件对准再进行轧制,在轧制道次间隙,通过轧机辅助翻移钢装置对轧件进行翻钢;(3) The rolled piece enters the intermediate rolling unit. After rolling a slot hole in the intermediate rolling mill, the driving device II drives the intermediate rolling mill to move along the axial direction of the intermediate rolling mill roll, so that the next slot on the roll after the intermediate rolling mill moves is in line with the rolling mill. Rolling is carried out after the workpiece is aligned, and the rolled piece is turned over by the rolling mill auxiliary turning device in the interval between rolling passes;
(4)轧件进入精轧单元,在二辊轧机中完成一个槽孔轧制后,驱动装置Ⅲ驱动二辊轧机沿轧辊轴向移动,使得二辊轧机移动后轧辊上的下一个槽孔与轧件对准再进行轧制,在轧制道次间隙,通过轧机辅助翻移钢装置对轧件进行翻钢;或者轧件进入精轧单元,通过四辊万能轧机和二辊轧边机进行轧制,当二辊轧边机完成一个槽孔轧制后,驱动装置Ⅳ驱动二辊轧边机沿二辊轧边机轧辊轴向移动,使得二辊轧边机移动后轧辊上的下一个槽孔与轧件对准再通过四辊万能轧机和二辊轧边机进行轧制,在轧制道次间隙,通过轧机辅助翻移钢装置对轧件进行翻钢;(4) The rolled piece enters the finish rolling unit. After rolling a slot hole in the two-roll mill, the driving device III drives the two-roll mill to move along the roll axis, so that the next slot on the roll after the two-roll mill moves and The rolled piece is aligned and then rolled. In the interval between rolling passes, the rolled piece is turned over by the rolling mill auxiliary turning device; or the rolled piece enters the finishing unit, and is processed by a four-roll universal rolling mill and a two-roll edger. Rolling, when the two-roll edging machine completes the rolling of a slot, the driving device IV drives the two-roll edging machine to move along the axial direction of the two-roll edging machine roll, so that the next roll on the two-roll edging machine moves Align the slot hole with the rolled piece, and then roll through the four-roll universal rolling mill and the two-roll edger. In the interval between rolling passes, the rolled piece is turned over by the rolling mill's auxiliary turning device;
(5)轧件进入精整单元精整处理,最后得到型钢成品。(5) The rolled piece enters the finishing unit for finishing treatment, and finally the finished section steel is obtained.
本发明的有益效果在于:本发明包括以下优点:The beneficial effects of the present invention are: the present invention includes the following advantages:
1)减少了轧制生产线轧机的数量,缩短了输送辊道的长度,降低了工程建设投资、工程建设工程量,减低了输送辊道运输驱动能耗,提高了辊道转动灵活性,降低了整个生产能耗和运营成本,提高了生产效率和生产利润,增强了企业竞争力;1) Reduce the number of rolling mills in the rolling production line, shorten the length of the conveying roller table, reduce the investment in engineering construction, the amount of engineering construction, reduce the energy consumption of the conveying roller table, improve the flexibility of the roller table rotation, and reduce the The energy consumption and operating costs of the entire production have improved production efficiency and production profits, and enhanced the competitiveness of enterprises;
2)生产操作简单,减小了设备故障率,降低了维护检修工作量;2) The production operation is simple, the failure rate of equipment is reduced, and the workload of maintenance and repair is reduced;
3)轧件不需要像传统型钢轧制时那样频繁的移钢对孔型,轧件仅在原位保持不动或仅根据工艺需要翻钢,消除了轧件横移造成的划伤,显著提高轧件的表面质量;3) The rolled piece does not need to move the steel to the pass as frequently as in the traditional section steel rolling. The rolled piece only remains in place or is only turned over according to the process needs, eliminating the scratches caused by the lateral movement of the rolled piece, significantly Improve the surface quality of rolled pieces;
附图说明Description of drawings
为了使发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明作进一步的详细描述,其中:In order to make the purpose of the invention, technical solutions and advantages clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings, wherein:
图1为本发明实施例1的工艺设备布置图;Fig. 1 is the process equipment layout drawing of embodiment 1 of the present invention;
图2为本发明实施例2的工艺设备布置图;Fig. 2 is the process equipment layout diagram of embodiment 2 of the present invention;
图3为本发明实施例3的工艺设备布置图。Fig. 3 is a layout diagram of process equipment in Embodiment 3 of the present invention.
具体实施方式Detailed ways
下面将结合附图,对本发明的优选实施例进行详细的描述。The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
实施例1Example 1
图1为本发明实施例1的工艺设备布置图,如图1所示,本发明的型钢轧制生产线,包括依次设置的加热单元1、粗轧单元、中轧单元、精轧单元和精整单元13,所述粗轧单元包括1台粗轧机2和与粗轧机2相同数量的驱动装置Ⅰ3,所述驱动装置Ⅰ3驱动粗轧机2沿粗轧机轧辊轴向移动,所述粗轧机2的轧辊沿轴向依次设有2个以上不同槽孔的轧槽;所述中轧单元包括1台中轧机4和与中轧机4相同数量的驱动装置Ⅱ5,所述驱动装置Ⅱ5驱动中轧机4沿中轧机轧辊轴向移动,所述中轧机4的轧辊沿轴向依次设有2个以上不同槽孔的轧槽;所述精轧单元包括1台精轧机。设置各轧制单元轧机数量和各个轧机轧辊上轧槽的槽孔,驱动装置包括机械、电气和液压各方面的综合控制调整,实现轧机沿轧辊轴向移动,使轧机轧辊上的不同槽孔的轧槽对准轧件分别进行轧制。根据型钢轧制工艺要求,在各轧机单元之间还可以设置切除型钢头尾的锯剪装置8,将上一道工序轧制后的轧机不规则的头尾部锯切掉,以便更方便进入下一道工序进行轧制,避免生产故障。Fig. 1 is the technological equipment arrangement diagram of embodiment 1 of the present invention, as shown in Fig. 1, the section steel rolling production line of the present invention, comprises heating unit 1, rough rolling unit, middle rolling unit, finish rolling unit and finishing unit arranged in sequence Unit 13, the rough rolling unit includes a rough rolling mill 2 and the same number of driving devices I3 as the rough rolling mill 2, the driving device I3 drives the rough rolling mill 2 to move axially along the rough rolling mill roll, the roll of the rough rolling mill 2 There are more than two rolling grooves with different slot holes in sequence along the axial direction; the intermediate rolling unit includes one intermediate rolling mill 4 and the same number of driving devices II5 as the intermediate rolling mill 4, and the driving device II5 drives the intermediate rolling mill 4 along the intermediate rolling mill. The rolls move axially, and the rolls of the intermediate rolling mill 4 are sequentially provided with more than two rolling grooves with different slot holes along the axial direction; the finishing rolling unit includes a finishing rolling mill. Set the number of rolling mills in each rolling unit and the slots of the rolling grooves on the rolls of each rolling mill. The driving device includes comprehensive control and adjustment of mechanical, electrical and hydraulic aspects to realize the movement of the rolling mill along the axial direction of the rolls, so that the different slots on the rolls of the rolling mill The rolling grooves are aligned with the rolling pieces for rolling respectively. According to the requirements of the section steel rolling process, a sawing device 8 for cutting the head and tail of the section steel can also be installed between each rolling mill unit to saw and cut off the irregular head and tail of the rolling mill after rolling in the previous process, so that it is more convenient to enter the next process. The process is rolled to avoid production failure.
本实施例中,所述粗轧单元、中轧单元和精轧单元均设有轧机辅助翻移钢装置7,在某一槽孔的轧槽完成轧制后,根据工艺需求,在轧制道次间隙对轧件进行翻钢。In this embodiment, the rough rolling unit, the intermediate rolling unit and the finishing rolling unit are all equipped with a rolling mill auxiliary turning steel device 7. Turn over the rolled piece in the secondary gap.
本实施例中,所述粗轧单元与中轧单元之间和中轧单元与精轧单元之间设有移钢装置9,这样布置有效缩短了轧线长度,可使各轧机单元各自同时进行轧制,提高轧制效率。In this embodiment, a steel moving device 9 is provided between the rough rolling unit and the intermediate rolling unit and between the intermediate rolling unit and the finishing rolling unit. Rolling, improve rolling efficiency.
本实施例中,所述精轧机为二辊轧机10,所述二辊轧机10设有驱动二辊轧机10沿二辊轧机轧辊轴向移动的驱动装置Ⅲ6,所述二辊轧机10的轧辊沿轴向依次设有2个以上不同槽孔的轧槽。轧机沿轧辊轴向移动,使轧机轧辊上的不同槽孔的轧槽对准轧件分别进行轧制,最后轧制出热态下成品。In this embodiment, the finishing mill is a two-roll mill 10, and the two-roll mill 10 is provided with a driving device III6 that drives the two-roll mill 10 to move axially along the two-roll mill rolls, and the two-roll mill 10 rolls along the There are more than two rolling grooves with different groove holes in sequence in the axial direction. The rolling mill moves along the axial direction of the roll, so that the rolling grooves of different grooves on the rolling mill roll are aligned with the rolling piece and rolled separately, and finally the finished product in the hot state is rolled.
实施例2Example 2
图2为本发明实施例2的工艺设备布置图,如图2所示,本发明的型钢轧制生产线,包括依次设置的加热单元1、粗轧单元、中轧单元、精轧单元和精整单元13,所述粗轧单元包括1台粗轧机2和与粗轧机2相同数量的驱动装置Ⅰ3,所述驱动装置Ⅰ3驱动粗轧机2沿粗轧机轧辊轴向移动,所述粗轧机2的轧辊沿轴向依次设有2个以上不同槽孔的轧槽;所述中轧单元包括2台中轧机4和与中轧机4相同数量的驱动装置Ⅱ5,所述驱动装置Ⅱ5驱动中轧机4沿中轧机轧辊轴向移动,所述中轧机4的轧辊沿轴向依次设有2个以上不同槽孔的轧槽;所述精轧单元包括2台精轧机。设置各轧制单元轧机数量和各个轧机轧辊上轧槽的槽孔,驱动装置包括机械、电气和液压各方面的综合控制调整,实现轧机沿轧辊轴向移动,使轧机轧辊上的不同槽孔的轧槽对准轧件分别进行轧制。根据型钢轧制工艺要求,在各轧机单元之间还可以设置切除型钢头尾的锯剪装置8,将上一道工序轧制后的轧机不规则的头尾部锯切掉,以便更方便进入下一道工序进行轧制,避免生产故障。Fig. 2 is the technological equipment arrangement diagram of embodiment 2 of the present invention, as shown in Fig. 2, the section steel rolling production line of the present invention, comprises heating unit 1, rough rolling unit, middle rolling unit, finish rolling unit and finishing unit arranged in sequence Unit 13, the rough rolling unit includes a rough rolling mill 2 and the same number of driving devices I3 as the rough rolling mill 2, the driving device I3 drives the rough rolling mill 2 to move axially along the rough rolling mill roll, the roll of the rough rolling mill 2 There are more than two rolling grooves with different slot holes in sequence along the axial direction; the intermediate rolling unit includes two intermediate rolling mills 4 and the same number of driving devices II5 as the intermediate rolling mills 4, and the driving device II5 drives the intermediate rolling mills 4 along the intermediate rolling mill The rolls move axially, and the rolls of the intermediate rolling mill 4 are sequentially provided with more than two rolling grooves with different slot holes along the axial direction; the finishing rolling unit includes two finishing rolling mills. Set the number of rolling mills in each rolling unit and the slots of the rolling grooves on the rolls of each rolling mill. The driving device includes comprehensive control and adjustment of mechanical, electrical and hydraulic aspects to realize the movement of the rolling mill along the axial direction of the rolls, so that the different slots on the rolls of the rolling mill The rolling grooves are aligned with the rolling pieces for rolling respectively. According to the requirements of the section steel rolling process, a sawing device 8 for cutting the head and tail of the section steel can also be installed between each rolling mill unit to saw and cut off the irregular head and tail of the rolling mill after rolling in the previous process, so that it is more convenient to enter the next process. The process is rolled to avoid production failure.
本实施例中,所述粗轧单元、中轧单元和精轧单元均设有轧机辅助翻移钢装置7,在某一槽孔的轧槽完成轧制后,根据工艺需求,在轧制道次间隙对轧件进行翻钢。In this embodiment, the rough rolling unit, the intermediate rolling unit and the finishing rolling unit are all equipped with a rolling mill auxiliary turning steel device 7. Turn over the rolled piece in the secondary gap.
本实施例中,所述粗轧单元与中轧单元之间和中轧单元与精轧单元之间设有移钢装置9,通过移钢装置9,2台中轧机4采用横列式布置,轧件在第一架中轧机4轧制变形后,进入第二架中轧机4中轧制,移钢装置9有效缩短了轧线长度,可使各轧机单元各自同时进行轧制,提高轧制效率。In this embodiment, a steel moving device 9 is provided between the rough rolling unit and the intermediate rolling unit and between the intermediate rolling unit and the finishing rolling unit. After being rolled and deformed by the rolling mill 4 in the first stand, it enters the rolling mill 4 in the second stand for rolling, and the steel moving device 9 effectively shortens the length of the rolling line, so that each rolling mill unit can be rolled simultaneously to improve rolling efficiency.
本实施例中,所述精轧机为二辊轧机10,所述二辊轧机10设有驱动二辊轧机10沿二辊轧机轧辊轴向移动的驱动装置Ⅲ6,所述二辊轧机10的轧辊沿轴向依次设有2个以上不同槽孔的轧槽。轧机沿轧辊轴向移动,使轧机轧辊上的不同槽孔的轧槽对准轧件分别进行轧制,最后轧制出热态下成品。In this embodiment, the finishing mill is a two-roll mill 10, and the two-roll mill 10 is provided with a driving device III6 that drives the two-roll mill 10 to move axially along the two-roll mill rolls, and the two-roll mill 10 rolls along the There are more than two rolling grooves with different groove holes in sequence in the axial direction. The rolling mill moves along the axial direction of the roll, so that the rolling grooves of different grooves on the rolling mill roll are aligned with the rolling piece and rolled separately, and finally the finished product in the hot state is rolled.
实施例3Example 3
图3为本发明实施例3的工艺设备布置图,如图3所示,本发明的型钢轧制生产线,包括依次设置的加热单元1、粗轧单元、中轧单元、精轧单元和精整单元13,所述粗轧单元包括1台粗轧机2和与粗轧机2相同数量的驱动装置Ⅰ3,所述驱动装置Ⅰ3驱动粗轧机2沿粗轧机轧辊轴向移动,所述粗轧机2的轧辊沿轴向依次设有2个以上不同槽孔的轧槽;所述中轧单元包括1台中轧机4和与中轧机4相同数量的驱动装置Ⅱ5,所述驱动装置Ⅱ5驱动中轧机4沿中轧机轧辊轴向移动,所述中轧机4的轧辊沿轴向依次设有2个以上不同槽孔的轧槽;所述精轧单元包括3台精轧机和与精轧机相同数量的驱动装置Ⅲ6,所述驱动装置Ⅲ6驱动精轧机沿精轧机轧辊轴向移动,所述精轧机的轧辊沿轴向依次设有2个以上不同槽孔的轧槽。设置各轧制单元轧机数量和各个轧机轧辊上轧槽的槽孔,驱动装置包括机械、电气和液压各方面的综合控制调整,实现轧机沿轧辊轴向移动,使轧机轧辊上的不同槽孔的轧槽对准轧件分别进行轧制。根据型钢轧制工艺要求,在各轧机单元之间还可以设置切除型钢头尾的锯剪装置8,将上一道工序轧制后的轧机不规则的头尾部锯切掉,以便更方便进入下一道工序进行轧制,避免生产故障。Fig. 3 is the technological equipment arrangement diagram of embodiment 3 of the present invention, as shown in Fig. 3, section steel rolling production line of the present invention, comprises heating unit 1, rough rolling unit, middle rolling unit, finish rolling unit and finishing unit arranged in sequence Unit 13, the rough rolling unit includes a rough rolling mill 2 and the same number of driving devices I3 as the rough rolling mill 2, the driving device I3 drives the rough rolling mill 2 to move axially along the rough rolling mill roll, the roll of the rough rolling mill 2 There are more than two rolling grooves with different slot holes in sequence along the axial direction; the intermediate rolling unit includes one intermediate rolling mill 4 and the same number of driving devices II5 as the intermediate rolling mill 4, and the driving device II5 drives the intermediate rolling mill 4 along the intermediate rolling mill. The rolls move axially, and the rolls of the intermediate rolling mill 4 are sequentially provided with rolling grooves with more than two different slot holes along the axial direction; the finishing rolling unit includes 3 finishing rolling mills and the same number of driving devices III6 as the finishing rolling mills, so The driving device III6 drives the finishing mill to move axially along the rolls of the finishing mill, and the rolls of the finishing mill are sequentially provided with more than two rolling grooves with different slot holes along the axial direction. Set the number of rolling mills in each rolling unit and the slots of the rolling grooves on the rolls of each rolling mill. The driving device includes comprehensive control and adjustment of mechanical, electrical and hydraulic aspects to realize the movement of the rolling mill along the axial direction of the rolls, so that the different slots on the rolls of the rolling mill The rolling grooves are aligned with the rolling pieces for rolling respectively. According to the requirements of the section steel rolling process, a sawing device 8 for cutting the head and tail of the section steel can also be installed between each rolling mill unit to saw and cut off the irregular head and tail of the rolling mill after rolling in the previous process, so that it is more convenient to enter the next process. The process is rolled to avoid production failure.
本实施例中,所述粗轧单元、中轧单元和精轧单元均设有轧机辅助翻移钢装置7,在某一槽孔的轧槽完成轧制后,根据工艺需求,在轧制道次间隙对轧件进行翻钢。In this embodiment, the rough rolling unit, the intermediate rolling unit and the finishing rolling unit are all equipped with a rolling mill auxiliary turning steel device 7. Turn over the rolled piece in the secondary gap.
本实施例中,所述粗轧单元与中轧单元之间和中轧单元与精轧单元之间设有移钢装置9,这样布置有效缩短了轧线长度,可使各轧机单元各自同时进行轧制,提高轧制效率。In this embodiment, a steel moving device 9 is provided between the rough rolling unit and the intermediate rolling unit and between the intermediate rolling unit and the finishing rolling unit. Rolling, improve rolling efficiency.
本实施例中,所述精轧机包括依次设置的四辊万能轧机11、二辊轧边机12和四辊万能轧机11,四辊万能机固定不动,通过四个轧辊组成特定孔型,在线调整轧辊的行程,组成不同断面大小的孔型;所述二辊轧边机12设有驱动二辊轧边机12沿二辊轧边机轧辊轴向移动的驱动装置Ⅳ14,所二辊轧边机12的轧辊沿轴向依次设有2个以上不同槽孔的轧槽。通过四辊万能轧机不同断面的孔型和二辊轧边机不同槽孔的轧槽对轧件进行轧制,最后轧制出热态下成品。In this embodiment, the finishing mill includes a four-roll universal mill 11, a two-roll edger 12, and a four-roll universal mill 11 arranged in sequence. The four-roll universal mill is fixed, and four rolls form a specific pass. Adjust the stroke of the rolls to form passes with different cross-sectional sizes; the two-roll edging machine 12 is provided with a driving device IV14 that drives the two-roll edging machine 12 to move axially along the two-roll edging machine rolls, and the two-roll edging machine The roll of machine 12 is provided with rolling grooves with more than two different groove holes successively along the axial direction. The rolled piece is rolled through the passes of different sections of the four-roller universal rolling mill and the rolling grooves of different slot holes of the two-roller edger, and finally the finished product in a hot state is rolled.
使用本发明型钢轧制生产线生产型钢的方法,包括以下步骤:The method for producing section steel using the section steel rolling production line of the present invention may further comprise the steps:
(1)轧件在加热单元1加热至轧制温度;(1) The rolled piece is heated to the rolling temperature in the heating unit 1;
(2)轧件进入粗轧单元,在粗轧机2中完成一个槽孔轧制后,驱动装置Ⅰ3驱动粗轧机2沿粗轧机轧辊轴向移动,使得粗轧机2移动后轧辊上的下一个槽孔与轧件对准再进行轧制,在轧制道次间隙,通过轧机辅助翻移钢装置7对轧件进行翻钢,轧件在某一轧槽内既可轧制一道次就更换轧槽也可往复若干道次轧制后再更换轧槽;(2) The rolled piece enters the rough rolling unit. After rolling a slot in the rough rolling mill 2, the driving device Ⅰ3 drives the rough rolling mill 2 to move along the axial direction of the rough rolling mill roll, so that the next slot on the roll after the rough rolling mill 2 moves The hole is aligned with the rolled piece and then rolled. In the interval between rolling passes, the rolled piece is turned over by the auxiliary turning device 7 of the rolling mill. The rolled piece can be rolled once in a certain rolling groove and replaced. The groove can also be rolled back and forth for several passes before replacing the rolling groove;
(3)轧件进入中轧单元,在中轧机4中完成一个槽孔轧制后,驱动装置Ⅱ5驱动中轧机4沿中轧机轧辊轴向移动,使得中轧机4移动后轧辊上的下一个槽孔与轧件对准再进行轧制,在轧制道次间隙,通过轧机辅助翻移钢装置7对轧件进行翻钢,轧件在某一轧槽内既可轧制一道次就更换轧槽也可往复若干道次轧制后再更换轧槽;(3) The rolled piece enters the intermediate rolling unit. After rolling a slot hole in the intermediate rolling mill 4, the driving device Ⅱ5 drives the intermediate rolling mill 4 to move along the axial direction of the intermediate rolling mill roll, so that the next slot on the roll after the intermediate rolling mill 4 moves The hole is aligned with the rolled piece and then rolled. In the interval between rolling passes, the rolled piece is turned over by the auxiliary turning device 7 of the rolling mill. The rolled piece can be rolled once in a certain rolling groove and replaced. The groove can also be rolled back and forth for several passes before replacing the rolling groove;
(4)轧件进入精轧单元,在二辊轧机10中完成一个槽孔轧制后,驱动装置Ⅲ6驱动二辊轧机10沿轧辊轴向移动,使得二辊轧机10移动后轧辊上的下一个槽孔与轧件对准再进行轧制,在轧制道次间隙,通过轧机辅助翻移钢装置7对轧件进行翻钢;或者轧件进入精轧单元,通过四辊万能轧机11和二辊轧边机12进行轧制,当二辊轧边机12完成一个槽孔轧制后,四辊万能轧机通过调节轧辊行程,获取不同断面大小的孔型,驱动装置Ⅳ14驱动二辊轧边机12沿二辊轧边机轧辊轴向移动,使得二辊轧边机12移动后轧辊上的下一个槽孔与轧件对准再通过四辊万能轧机和二辊轧边机进行轧制,在轧制道次间隙,通过轧机辅助翻移钢装置对轧件进行翻钢;(4) The rolled piece enters the finish rolling unit. After rolling a slot in the two-roll mill 10, the driving device III6 drives the two-roll mill 10 to move along the axial direction of the roll, so that the next roller on the two-roll mill 10 moves The grooves are aligned with the rolled piece and then rolled. In the interval between rolling passes, the rolled piece is turned over by the rolling mill auxiliary turning device 7; The roll edger 12 performs rolling. After the two-roll edger 12 finishes rolling a slot hole, the four-roll universal mill obtains passes with different cross-sectional sizes by adjusting the roll stroke, and the driving device IV14 drives the two-roll edger. 12 Move along the axial direction of the rolls of the two-roll edging machine, so that the next groove on the roll after the two-roll edging machine 12 moves is aligned with the rolling piece, and then rolled through the four-roll universal rolling mill and the two-roll edging machine. In the gap between rolling passes, the rolled piece is turned over by the rolling mill auxiliary turning device;
(5)轧件进入精整单元13精整处理,最后得到型钢成品。(5) The rolled piece enters the finishing unit 13 for finishing treatment, and finally the finished section steel is obtained.
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管通过参照本发明的优选实施例已经对本发明进行了描述,但本领域的普通技术人员应当理解,可以在形式上和细节上对其作出各种各样的改变,而不偏离所附权利要求书所限定的本发明的精神和范围。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described with reference to the preferred embodiments of the present invention, those skilled in the art should understand that it can be described in the form Various changes may be made in matter and details thereof without departing from the spirit and scope of the invention as defined in the appended claims.
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| CN105689390A (en) * | 2016-03-10 | 2016-06-22 | 天津市中重科技工程有限公司 | Method for rolling section steel semi-continuously by using compact type universal rolling mills |
| CN112058918B (en) * | 2020-09-25 | 2021-08-03 | 太原理工大学 | A high-efficiency and stable current-applying press bed for strip rolling process and method thereof |
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