CN103432934A - Planetary high-speed dispersator - Google Patents

Planetary high-speed dispersator Download PDF

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Publication number
CN103432934A
CN103432934A CN2013103399466A CN201310339946A CN103432934A CN 103432934 A CN103432934 A CN 103432934A CN 2013103399466 A CN2013103399466 A CN 2013103399466A CN 201310339946 A CN201310339946 A CN 201310339946A CN 103432934 A CN103432934 A CN 103432934A
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China
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kettle
high speed
speed
shaft
motor
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CN2013103399466A
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CN103432934B (en
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钱煜
何懋
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CHENGDU GUIBAO SCIENCE AND TECHNOLOGY INDUSTRIAL Co Ltd
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CHENGDU GUIBAO SCIENCE AND TECHNOLOGY INDUSTRIAL Co Ltd
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Priority to CN201310339946.6A priority Critical patent/CN103432934B/en
Publication of CN103432934A publication Critical patent/CN103432934A/en
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Abstract

The invention discloses a planetary high-speed dispersator, and belongs to a material agitator. An agitating device extends into the inside of a kettle body from the upside of the kettle body, and the dispersator further comprises a first motor and a second motor; at least a high-speed shaft and a medium-speed shaft are arranged in the agitating device, and mounted on a planetary carrier; and the first motor is in power connection with a reducer, and is connected with the planetary carrier by a low-speed transmission shaft. During operation of the agitating device, a dispersion disk rotating on the high-speed shaft at a high speed can allow a material to be decomposed quickly, and a medium-speed multi-paddle agitating paddle on the medium-speed shaft can apply a spiral pushing force on the material during rotation of the agitating paddle, so that the material rolls in the kettle body up and down, and mixing between a powder body and the liquid material is facilitated; the medium-speed shaft and the high-speed shaft are driven to revolve by the planetary carrier, so that a dead angle when the sticky material is agitated is avoided basically; and the cooperativity among the medium-speed shaft, the high-speed shaft and the planetary carrier can be improved by adopting a rotation mode of a gear pair.

Description

Planet high speed dispersion mixer
Technical field
The present invention relates to a kind of material agitator, in particular, the present invention relates generally to a kind of planet high speed dispersion mixer.
Background technology
The processing technology of material stirring all has and relates in all trades and professions, especially in chemical industry or food service industry, the material traditional Mixing Machine larger for some viscosityes can't meet its well-beaten user demand, therefore needs to adopt the more excellent agitating device of performance to process.And planetary mixer is a kind of novel, multi-functional homogeneous mixer, it adopts paddle rotation and the mode of revolution combination to be stirred material, its mixing effect to sticky material is obviously due to the mixing plant of conventional helical structure, therefore in certain fields, progressively apply at present, but still there is many-sided deficiency in the device of this kind of planet stirring structure, though for example adopt rotation and the mode of revolution combination to stir, but when the sticky materials such as fluid sealant are stirred, or exist stirring insufficient, the situation that occurs dead angle in stirred tank, and material easily bonds on the inwall of kettle, the design of the drive mechanism of agitating device is not compact in addition, make the volume of equipment usually larger, and mostly can't the temperature of material be detected while stirring, and stirred operability deficiency of rear discharging etc., therefore be necessary for aforementioned deficiency, the structure of aforementioned planetary mixer is done to further improvement.
Summary of the invention
One of purpose of the present invention is for above-mentioned deficiency, a kind of planet high speed dispersion mixer is provided, solving planetary mixer in prior art with expectation stirs not thorough for partial material, be prone to dead angle, material is easily in inwall and the bottom adhesive of kettle, and the technical problem such as discharging operability deficiency.
For solving above-mentioned technical problem, the present invention by the following technical solutions:
A kind of planet high speed dispersion of the present invention mixer, comprise kettle and agitating device, described agitating device inserts into the inner section by the top of kettle, also comprise the first motor and the second motor in described mixer, at least be provided with high speed shaft and middling speed axle in described agitating device, and high speed shaft and middling speed axle are installed on planet carrier; Described the first motor is connected with reductor power, and be connected with planet carrier by low-speed shaft, for driving planet carrier, rotate, described the second motor is connected with high speed shaft power by high-speed drive shaft, for driving the high speed shaft high speed rotating, described high speed shaft is connected by the gear pair power cooperatively interacted with high-speed drive shaft; The top of described middling speed axle is provided with gear, and meshed gears pair in forming with the internal gear that is placed in the kettle top; The below of described middling speed axle also is equipped with middling speed multi-layer oar blade paddle, and the bottom of high speed shaft is equipped with the high speed dispersion dish; The edge of described planet carrier also is equipped with scrapes the wall slurry, and for being made to scrape by the planet carrier rotation, the wall slurry contacts with inner wall of kettle and hoop moves.
As preferably, further technical scheme is: also comprise the thermometric bar in described mixer, the top of described thermometric bar is connected with the thermometric drive link that is placed in high-speed drive shaft inside, and described thermometric drive link is arranged on the inside of high-speed drive shaft by slip ring.
Further technical scheme is: the axis of described thermometric bar and kettle coincides.
Further technical scheme is: also comprise base and lifting beam in described mixer, described lifting beam is supported by the hydraulic cylinder be arranged on base, and described kettle is arranged on base, and the first motor, the second motor and planet carrier are installed on lifting beam.
Further technical scheme is: also comprise in described mixer that kettle cover, described kettle cover also are arranged on lifting beam, planet carrier is placed in the inside of kettle cover, and described kettle cover forms confined space for the inside that makes kettle at whipping process; Described kettle cover also is connected with hydraulic cylinder power by guide post.
Further technical scheme is: the described internal gear that is placed in the kettle top is arranged on lifting beam, for the process with the planet carrier revolution by the middling speed axle, by with the fixedly multiple of internal gear meshed gears with the planet carrier rotating speed, be with the direction of planet carrier direction of rotation and rotate, thus rotation drive middling speed multi-layer oar blade paddle and rotate.
Further technical scheme is: the bottom of described middling speed multi-layer oar blade paddle also is provided with the first tetrafluoro scraping blade, and the bottom connection of described the first tetrafluoro scraping blade and kettle touches.
Further technical scheme is: the described wall slurry of scraping is provided with the second tetrafluoro scraping blade, on the described main shaft of scraping wall slurry, torque spring also is installed, for making to scrape by torque spring, the wall slurry drives the second tetrafluoro scraping blade by its main shaft under non-working condition and kettle is separated.
Further technical scheme is: the sidewall of described kettle and bottom surface are with the individual layer of deflector jacket structured; And also be provided with shaft coupling between middling speed axle and middling speed multi-layer oar blade paddle.
Further technical scheme is: described reductor is worm-gear speed reducer, for the lateral torsion the first motor output shaft produced by worm and gear, is converted to vertical moment of torsion, thereby drive planet carrier, rotates; The output shaft of described the first motor and the second motor all passes through belt transmission.
Compared with prior art, one of beneficial effect of the present invention is: agitating device is in the process of operation, on high speed shaft, the dispersion impeller of High Rotation Speed can impel the material fast decoupled, and the middling speed multi-layer oar blade paddle on the middling speed axle is in the process of rotation, can form the power that spiral presses down to material, thereby material is seethed up and down in kettle, promote the mixing between powder and liquid material, middling speed axle and high speed shaft drive revolution by planet carrier, existing dead angle phenomenon while substantially having stopped the sticky material stirring, and adopt the rotating manner of gear pair also can further increase the middling speed axle, concertedness between high speed shaft and planet carrier, make the structure of its rotating part more compact, can prevent that by scraping wall slurry and tetrafluoro scraping blade on middling speed multi-layer oar blade paddle material from boning on the inwall of kettle and bottom, a kind of planet high speed dispersion mixer provided by the present invention is simple in structure simultaneously, be applicable to the mixing of materials of all kinds of powders and liquid, and being suitable for fluid sealant production by it, range of application is wide.
The accompanying drawing explanation
Fig. 1 is for the structural representation of one embodiment of the invention is described;
Fig. 2 is for the sectional drawing of another embodiment of the present invention kettle inside is described;
In figure, 1 for kettle, 2 be the first motor, 3 be the second motor, 4 for high speed shaft, 5 for the middling speed axle, 6 for planet carrier, 7 for reductor, 8 for high-speed drive shaft, 9 for middling speed multi-layer oar blade paddle, 91 be the first tetrafluoro scraping blade, 10 for the high speed dispersion dish, 11 for scrape wall slurry, 111 be the second tetrafluoro scraping blade, 12 for the thermometric bar, 13 for the thermometric drive link, 14 for base, 15 for lifting beam, 16 for hydraulic cylinder, 17 for kettle cover, 18 for guide post, 19 be shaft coupling.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is further elaborated.
Shown in figure 1, one embodiment of the present of invention are a kind of planet high speed dispersion mixers, comprise kettle 1 and agitating device, described agitating device inserts into the inner section by the top of kettle 1, also comprise the first motor 2 and the second motor 3 in described mixer, at least be provided with high speed shaft 4 and middling speed axle 5 in described agitating device, and high speed shaft 4 is installed on planet carrier 6 with middling speed axle 5; Described the first motor 2 is connected with reductor 7 power, and be connected with planet carrier 6 by low-speed shaft, for driving planet carrier 6, rotate, described the second motor 3 is connected with high speed shaft 4 power by high-speed drive shaft 8, for driving high speed shaft 4 high speed rotating, described high speed shaft 4 is connected by the gear pair power cooperatively interacted with high-speed drive shaft 8; The top of described middling speed axle 5 is provided with gear, and meshed gears pair in forming with the internal gear that is placed in kettle 1 top; The below of described middling speed axle 5 also is equipped with middling speed multi-layer oar blade paddle 9, and the bottom of high speed shaft 4 is equipped with high speed dispersion dish 10; The edge of described planet carrier 6 also is equipped with scrapes wall slurry 11, and for being made to scrape by planet carrier 6 rotations, wall slurry 11 contacts with kettle 1 inwall and hoop moves.The concrete mode of middling speed multi-layer oar blade paddle 9 is installed in aforementioned middling speed axle 5 bottoms can use shaft coupling 19, and simultaneously, the high speed dispersion dish that install high speed shaft 4 bottoms can adopt edge to be the structure of profile of tooth.
In the present embodiment, on high speed shaft 4, the dispersion impeller of High Rotation Speed can impel the material fast decoupled, and the middling speed multi-layer oar blade paddle 9 on middling speed axle 5 is in the process of rotation, can form the power that spiral presses down to material, thereby material is seethed up and down in kettle 1, promote the mixing between powder and liquid material, middling speed axle 5 drives revolution with high speed shaft 4 by planet carrier 6, existing dead angle phenomenon while substantially having stopped the sticky material stirring, and adopt the rotating manner of gear pair also can further increase middling speed axle 5, concertedness between high speed shaft 4 and planet carrier 6, make the structure of its rotating part more compact, can prevent that by scraping wall slurry 11 and middling speed multi-layer oar blade paddle 9 material from boning on the inwall of kettle 1 and bottom.
Above-mentioned reductor 7 is worm-gear speed reducer 7, utilizes the power transmission principle of worm and gear, and the lateral torsion the first motor 2 output shafts produced by worm and gear is converted to vertical moment of torsion, thereby drive planet carrier 6, rotates; And, as shown in figure, the output shaft of above-mentioned the first motor 2 and the second motor 3 all preferably adopts belt to transmission device outputting power separately.
Again with reference to shown in figure 1, for making mixer, in the process that stirs material, the temperature in kettle 1 is measured simultaneously, by adjusting whipping temp further to promote the efficiency of stirring, preferably set up again thermometric bar 12 in mixer, and for not affecting the cramped construction of mixer, the top of this thermometric bar 12 can be connected with the thermometric drive link 13 that is placed in high-speed drive shaft 8 inside, be to prevent from when high-speed drive shaft 8 from rotating the wire of thermometric drive link 13 inside is twisted off simultaneously, thermometric drive link 13 need to be arranged on to the inside of high-speed drive shaft 8 by slip ring, under the effect of slip ring, no matter how high-speed drive shaft 8 rotates, its inner thermometric drive link 13 remains inactive state.
And further, the power of rotating for the material of avoiding in kettle 1 produces such as fracture thermometric bar 12, bending waits impact, preferably be placed on the position that the axis with kettle 1 coincides, rotate, seethe the impact that its effect that detected is caused to reduce as much as possible material, and prevent that thermometric bar 12 is subject to for a long time washing away of material and causes it to bend or rupture.
Again with reference to shown in figure 1, an embodiment who is more preferably for the technical solution problem in the present invention, carry out the sealing in discharging and whipping process for ease of mixer, preferably set up again base 14 and lifting beam 15 on the basis of said structure, wherein lifting beam 15 is supported by the hydraulic cylinder 16 be arranged on base 14, kettle 1 is arranged on base 14, and the first motor 2, the second motor 3 and planet carrier 6 are installed on lifting beam 15.
Further, on above-mentioned lifting beam 15, kettle cover 17 also is installed, and planet carrier 6 is placed in to the inside of kettle cover 17, described kettle cover 17 forms confined space for the inside that makes kettle 1 at whipping process; Described kettle cover 17 also is connected with hydraulic cylinder 16 power by guide post 18, when hydraulic cylinder 16 protrudes upward, thereby jack-up lifting beam 15 upwards rises kettle cover 17 and agitating device, and under the effect of guide post 18, effectively assurance kettle 1 can accurately be located and centering with kettle cover 17, and then guarantee that scraping wall starches 11 even contact kettle 1 inwalls, extends its service life.
In conjunction with reference to shown in figure 2, as above-mentioned mentioned, the middling speed axle carries out transmission by the first motor 2 by gear pair, and then drive its rotation, in another embodiment of the present invention, the inventor carries out more detailed introduction to aforesaid structure, how to realize adopting two motors to form three kinds of different rotating speeds in kettle 1, and this structure can be considered the present invention with respect to one of improvement of prior art maximum.Be specially the above-mentioned internal gear that is placed in kettle 1 top is directly installed on lifting beam 15, its effect is in the process revolved round the sun with planet carrier 6 by middling speed axle 5, by with aforementioned and the internal gear meshed gears fixedly multiple (being generally 4 to 6 times) with planet carrier 6 rotating speeds, be with the direction of planet carrier 6 direction of rotation and rotate, thus rotation drive middling speed multi-layer oar blade paddle 9 and rotate.In aforesaid structure, can draw, the gear size at middling speed axle 5 tops should be much smaller than the internal gear with its engagement, and then the rotating speed that their intermeshing rear drive middling speed axles 5 rotate is greater than planet carrier 6.In other words, when agitating device moves, the planet carrier in kettle 1 slowly runs, drive middling speed axle 5 and revolved round the sun with high speed shaft 4, in this simultaneously, middling speed axle 5 carries out the middling speed rotation, high speed shaft 4, under the effect of the second motor, carries out high speed rotating, jointly the material in kettle 1 is stirred.
Still with reference to shown in figure 1, in another embodiment of the present invention, the structure of removing for further optimizing kettle 1 materials from bonding, can be at the first tetrafluoro scraping blade 91 of setting up of middling speed multi-layer oar blade paddle 9, and described the first tetrafluoro scraping blade 91 touches with the bottom connection of kettle 1.
Further, also can the second tetrafluoro scraping blade 111 also be set above-mentioned scraping on wall slurry 11; And, when avoiding the mixer discharging, scraping wall slurry 11 upwards promotes and causes obstruction with kettle 1 Contact planet carrier 6, can on the above-mentioned main shaft of scraping wall slurry 11, torque spring also be installed, make to scrape wall slurry 11 by torque spring drives the second tetrafluoro scraping blade 111 by its main shaft and is separated with kettle 1 inwall under non-working condition, during use under the effect of material pressure, main shaft drives the second tetrafluoro scraping blade 111 and contacts with kettle 1 inwall, in the process of planet carrier 6 rotation by under the material scraper on kettle 1 inwall.
With reference to shown in figure 1, in another embodiment of the present invention, for ease of stirring in the process of material at mixer, change the temperature of kettle 1 materials inside equally, can be with the individual layer of deflector jacket structured in sidewall and the bottom surface of kettle 1; Thereby, by liquid medium temperature, can to the inside of kettle 1, be heated by outside or cooling.
Except above-mentioned, also it should be noted that " embodiment ", " another embodiment " that spoken of in this manual, " embodiment " etc., refer to specific features, structure or the characteristics described in conjunction with this embodiment and be included at least one embodiment that the application's generality describes.In specification, a plurality of local appearance statement of the same race is not necessarily to refer to same embodiment.Furthermore, while in conjunction with arbitrary embodiment, describing a specific features, structure or characteristics, what advocate is to realize that in conjunction with other embodiment this feature, structure or characteristics also fall within the scope of the invention.
Although with reference to a plurality of explanatory embodiment of the present invention, invention has been described here, but, should be appreciated that, those skilled in the art can design a lot of other modification and embodiments, and these are revised and within embodiment will drop on the disclosed principle scope and spirit of the application.More particularly, in the scope of, accompanying drawing open in the application and claim, can carry out multiple modification and improvement to building block and/or the layout of subject combination layout.Except modification that building block and/or layout are carried out with improving, to those skilled in the art, other purposes will be also obvious.

Claims (10)

1. a planet high speed dispersion mixer, comprise kettle (1) and agitating device, described agitating device inserts into the inner section by the top of kettle (1), it is characterized in that: also comprise the first motor (2) and the second motor (3) in described mixer, at least be provided with high speed shaft (4) and middling speed axle (5) in described agitating device, and high speed shaft (4) is installed on planet carrier (6) with middling speed axle (5); Described the first motor (2) is connected with reductor (7) power, and be connected with planet carrier (6) by low-speed shaft, for driving planet carrier (6), rotate, described the second motor (3) is connected with high speed shaft (4) power by high-speed drive shaft (8), for driving high speed shaft (4) high speed rotating, described high speed shaft (4) is connected by the gear pair power cooperatively interacted with high-speed drive shaft (8); The top of described middling speed axle (5) is provided with gear, and meshed gears pair in forming with the internal gear that is placed in kettle (1) top; The below of described middling speed axle (5) also is equipped with middling speed multi-layer oar blade paddle (9), and the bottom of high speed shaft (4) is equipped with high speed dispersion dish (10); The edge of described planet carrier (6) also is equipped with scrapes wall slurry (11), and for being made to scrape by planet carrier (6) rotation, wall slurry (11) contacts with kettle (1) inwall and hoop moves.
2. planet high speed dispersion mixer according to claim 1, it is characterized in that: also comprise thermometric bar (12) in described mixer, the top of described thermometric bar (12) the thermometric drive link (13) inner with being placed in high-speed drive shaft (8) is connected, and described thermometric drive link (13) is arranged on the inside of high-speed drive shaft (8) by slip ring.
3. planet high speed dispersion mixer according to claim 1 is characterized in that: described thermometric bar (12) coincides with the axis of kettle (1).
4. planet high speed dispersion mixer according to claim 1, it is characterized in that: also comprise base (14) and lifting beam (15) in described mixer, described lifting beam (15) is supported by the hydraulic cylinder (16) be arranged on base (14), it is upper that described kettle (1) is arranged on base (14), and the first motor (2), the second motor (3) and planet carrier (6) are installed on lifting beam (15).
5. planet high speed dispersion mixer according to claim 4, it is characterized in that: also comprise kettle cover (17) in described mixer, described kettle cover (17) also is arranged on lifting beam (15), planet carrier (6) is placed in the inside of kettle cover (17), and described kettle cover (17) forms confined space for the inside that makes kettle (1) at whipping process; Described kettle cover (17) also is connected with hydraulic cylinder (16) power by guide post (18).
6. planet high speed dispersion mixer according to claim 4, it is characterized in that: the described internal gear that is placed in kettle (1) top is arranged on lifting beam (15), for the process with planet carrier (6) revolution by middling speed axle (5), by with the fixedly multiple of internal gear meshed gears with planet carrier (6) rotating speed, be with the direction of planet carrier (6) direction of rotation and rotate, thus rotation drive middling speed multi-layer oar blade paddle (9) and rotate.
7. according to the described planet high speed dispersion of claim 1 or 6 mixer, it is characterized in that: the bottom of described middling speed multi-layer oar blade paddle (9) also is provided with the first tetrafluoro scraping blade (91), and described the first tetrafluoro scraping blade (91) touches with the bottom connection of kettle (1).
8. planet high speed dispersion mixer according to claim 1, it is characterized in that: the described wall slurry (11) of scraping is provided with the second tetrafluoro scraping blade (111), on the described main shaft of scraping wall slurry (11), torque spring also is installed, for make to scrape wall slurry (11) by torque spring, drives the second tetrafluoro scraping blade (111) by its main shaft be separated with kettle (1) under non-working condition.
9. planet high speed dispersion mixer according to claim 1, it is characterized in that: sidewall and the bottom surface of described kettle (1) are with the individual layer of deflector jacket structured; And also be provided with shaft coupling (19) between middling speed axle (5) and middling speed multi-layer oar blade paddle (9).
10. planet high speed dispersion mixer according to claim 1, it is characterized in that: described reductor (7) is worm-gear speed reducer (7), be converted to vertical moment of torsion for the lateral torsion the first motor (2) output shaft produced by worm and gear, rotate thereby drive planet carrier (6); Described the first motor (2) all passes through belt transmission with the output shaft of the second motor (3).
CN201310339946.6A 2013-08-06 2013-08-06 Planet high velocity dispersators Active CN103432934B (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104275110A (en) * 2014-10-28 2015-01-14 无锡纳润特科技有限公司 Chemical mixing barrel with scraper blades
CN104548997A (en) * 2015-01-28 2015-04-29 华油惠博普科技股份有限公司 Continuous quantitative solid dry powder agent adding device
WO2018152746A1 (en) * 2017-02-23 2018-08-30 深圳市玖创科技有限公司 Homogenizer for stirring battery coating material
CN111450739A (en) * 2020-04-22 2020-07-28 中力国际新能源科技河南有限公司 Lithium cell electricity core thick liquids production processing apparatus
CN111823621A (en) * 2020-07-14 2020-10-27 吴国强 A high-quality custom lens blank and its molding method
CN111871279A (en) * 2020-08-07 2020-11-03 罗斯(无锡)设备有限公司 Double-planet stirring dispersion machine
CN115364724A (en) * 2022-09-06 2022-11-22 柳州市科力斯邦智能装备有限公司 Planetary kneading dispersion machine

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CN102961993A (en) * 2012-11-29 2013-03-13 成都硅宝科技股份有限公司 Planet dispersion mixer with combination of high-speed shaft and low-speed shaft
CN203484091U (en) * 2013-08-06 2014-03-19 成都硅宝科技股份有限公司 High/low-speed dispersing stirrer

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DE3823326A1 (en) * 1988-07-09 1990-01-11 Janke & Kunkel Kg DRIVE UNIT FOR A STIRRING AND / OR KNEADING MACHINE
KR101106817B1 (en) * 2011-10-25 2012-01-19 주식회사 제일기공 mixer
CN102961993A (en) * 2012-11-29 2013-03-13 成都硅宝科技股份有限公司 Planet dispersion mixer with combination of high-speed shaft and low-speed shaft
CN203484091U (en) * 2013-08-06 2014-03-19 成都硅宝科技股份有限公司 High/low-speed dispersing stirrer

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104275110A (en) * 2014-10-28 2015-01-14 无锡纳润特科技有限公司 Chemical mixing barrel with scraper blades
CN104548997A (en) * 2015-01-28 2015-04-29 华油惠博普科技股份有限公司 Continuous quantitative solid dry powder agent adding device
WO2018152746A1 (en) * 2017-02-23 2018-08-30 深圳市玖创科技有限公司 Homogenizer for stirring battery coating material
CN111450739A (en) * 2020-04-22 2020-07-28 中力国际新能源科技河南有限公司 Lithium cell electricity core thick liquids production processing apparatus
CN111823621A (en) * 2020-07-14 2020-10-27 吴国强 A high-quality custom lens blank and its molding method
CN111871279A (en) * 2020-08-07 2020-11-03 罗斯(无锡)设备有限公司 Double-planet stirring dispersion machine
CN115364724A (en) * 2022-09-06 2022-11-22 柳州市科力斯邦智能装备有限公司 Planetary kneading dispersion machine

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