CN103432845A - Automatic pulse blowback welding smoke and dust purifier - Google Patents
Automatic pulse blowback welding smoke and dust purifier Download PDFInfo
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- CN103432845A CN103432845A CN2013104145946A CN201310414594A CN103432845A CN 103432845 A CN103432845 A CN 103432845A CN 2013104145946 A CN2013104145946 A CN 2013104145946A CN 201310414594 A CN201310414594 A CN 201310414594A CN 103432845 A CN103432845 A CN 103432845A
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Abstract
The invention discloses an automatic pulse blowback welding smoke and dust purifier. The automatic pulse blowback welding smoke and dust purifier comprises a shell with a dust suction cover; a blowback control device which acts on a filter element and can be used for shooting dust gathered on the surface of the filter element down is arranged in the shell; the blowback control device consists of an air storage bag arranged outside the shell, a high-pressure air flow injection pipe which extends into the filter element, and an electric control system which controls the on-off of a solenoid valve; the high-pressure air flow injection pipe is connected with the air storage bag through the solenoid valve; the solenoid valve is electrically connected with the electric control system; the high-pressure air flow injection pipe comprises a tube body provided with a closed inner cavity; a plurality of injection holes communicated with the closed inner cavity are formed in the surface of the tube body along the circumferential direction of the tube body. By using the arranged blowback control device, the dust gathered on the surface can be oscillated and blown down quickly under the action of the high-pressure air flow injection tube and the injection holes of the tube body; an arranged rotating mechanism is matched with the high-pressure air flow injection tube; and therefore, the blowback effect is improved greatly.
Description
Technical field
The present invention relates to relate to the air purifying process field, relate in particular to the autompulse blowback weld fumes clarifier that a kind of while can be widely used in chemical industry, electronics, metal processing, pharmacy, food processing, automobile and other industries.
Background technology
Weld fumes is very complicated material, and the element of having found in flue dust is nearly more than 20 kinds, and that wherein content is maximum is Fe, Ca, Na etc., is secondly Si, Al, Mn, Ti, Cu etc.The harmful substances that mainly contains in weld fumes is Fe2O3, SiO2, MnO, HF etc., and that wherein content is maximum is Fe2O3, generally accounts for 35.56% of flue dust total amount, is secondly SiO2, and its content accounts for 10～20%, and MnO accounts for 5～20% left and right.
During metal solder, volume of smoke is suspended in working environment, and these flue dust are inhaled into the human lung and can have a strong impact on healthy, when serious, can also cause the diseases such as Chronic Mn Poisoning, electric welder pneumoconiosis disease, this shows, weld fumes is very harmful to operating personnel's.For eliminating this harm, present stage is all to adopt smoke and dust purifier to carry out purified treatment to the weld fumes in working environment, and known purifier for welding smoke mainly can be divided into by its purification style: three kinds of electrostatic, filtering type and absorption types.Electrostatic is generally to make minuteness particle in flue dust with electric charge by electrostatic interaction, make it be aggregated into bulky grain and remove, but this purification not only can not be removed pernicious gas, and electrostatic fume purifier, due to the needs high-field electrode, can produce micro-ozone, therefore, this electrostatic purifier not only can not effectively be removed pernicious gas, can increase the ozone content in environment on the contrary.The multiplex cloth bag of filtering type electric welding fume purifier or nonwoven are done filtering material, and its filter is very poor to fine grit filter efficiency, can not effectively eliminate the pernicious gas in flue dust simultaneously.The adsorption cleaning device is mainly the pernicious gas in absorbed air, usually adopts molecular sieve or active carbon as adsorbent.For eliminating the particle in flue dust, usually can before adsorbent, add filter, although this set composite can purify flue dust, filter resistance is large, needs high pressure positive blower to drive, efficiency is lower, and adsorbent is again cumbersome.
Summary of the invention
The deficiency existed for prior art, technical problem to be solved by this invention is, providing a kind of can not produce secondary pollution, not affect plant operations in guarantee, do not affect under the prerequisite in life-span of equipment, can effectively remove weld fumes, can remove toxic and harmful again, and can realize timing automatic clean filter cylinder, guarantee that equipment can normally move the autompulse blowback weld fumes clarifier that turns, increases the service life continuously.
For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of autompulse blowback weld fumes clarifier, comprise that one has the housing of dust shield, be provided with the filtrating smoke dust district with filter core be communicated with dust shield in housing, the filtrating smoke dust district is connected with the negative pressure ventilation district for suction is provided to dust shield, described negative pressure ventilation district is connected with the pure air collecting region, offer on housing and connect pure air collecting region and outside exhaust outlet, in described housing, be provided with act on filter core cartridge surface is assembled to the blowback control device that dust shoots down, described blowback control device is by being located at the outer gas storage bag of housing, stretching to the high pressure draught playpipe of filter core inside and the electric-control system of control magnetic valve break-make forms, described high pressure draught playpipe is connected with the gas storage bag by magnetic valve, described magnetic valve is electrically connected to electric-control system, described high pressure draught playpipe comprises that one has the body of closed inner chamber, the spray-hole that has a plurality of and described closed inner chamber to be communicated with along described body circumferential arrangement on the body surface.
Above-mentioned autompulse blowback weld fumes clarifier, described electric-control system is comprised of single-chip microcomputer, editor and display module, clock timing module and information storage module, described editor and display module, clock timing module and information storage module are electrically connected to respectively at single-chip microcomputer, and described magnetic valve is electrically connected to single-chip microcomputer.
Above-mentioned autompulse blowback weld fumes clarifier, also comprise that one acts on the pressure sensor of cartridge surface for detection of the cartridge surface dust weight, and described pressure sensor is electrically connected to single-chip microcomputer.
Above-mentioned autompulse blowback weld fumes clarifier is characterized in that: in housing, be provided with for drive the high pressure draught playpipe in when work the rotating mechanism around self axis rotation, described rotating mechanism is electrically connected to single-chip microcomputer.
Above-mentioned autompulse blowback weld fumes clarifier, be provided with one for collecting the drawer of big dust particle below the filter core in the filtrating smoke dust district.
Above-mentioned autompulse blowback weld fumes clarifier, be provided with one and provide the blower fan of bleeding of negative pressure to dust shield in described pure air collecting region.
Above-mentioned autompulse blowback weld fumes clarifier, mobile universal caster wheel is convenient in described housing bottom setting.
The advantage of autompulse blowback weld fumes clarifier of the present invention is: adopt built-in central centralized control, and simple in structure, convenient operation.When the compressed air blowback is clean, in company with other dirt slags, blow off in the lump to drawer, effectively extended the service life of filter core, the blowback control device of setting, the effect of a plurality of spray-holes by high pressure draught playpipe and body, can fast the dust of surface aggregation be vibrated and jet, the rotating mechanism arranged coordinates with the high pressure draught playpipe, has greatly improved the blowback effect, compared with the existing technology, greatly improve operating efficiency, reduced maintenance and the use cost of equipment.Filter cartridge type filters, and filter area is large, and the filter cylinder replacement cycle is long, and filter efficiency is high, and renewal cost is low.Small product size is little, and strap brake can easily move in the different operating place.Flexible inhalation arm pulls capable of expansion and contraction, can rotate by 360 degree, hovers arbitrarily; Increase and purify zone; Built-in smog filtration cycle mode is avoided being discharged to outdoor by indoor cold air/heating installation; Power is little, and energy consumption is low; The low noise design.
The accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
The structure enlarged drawing that Fig. 2 is A part in Fig. 1;
Fig. 3 is electrical control system structure block diagram of the present invention.
The specific embodiment
Below in conjunction with drawings and the specific embodiments, the present invention is described in further details;
As shown in Figure 1, 2, 3, a kind of autompulse blowback weld fumes clarifier, comprise that one has the housing 2 of dust shield 1, be provided with the filtrating smoke dust district 4 with filter core 3 be communicated with dust shield 1 in housing 2, filter core 3 adopts the imported from America material, long service life, can absorb the dust granules of 0.3 μ m, and moist and dust viscosity are had to good filter effect.Utilization can 360 the dust shield 1 of degree voluntary activities, can absorb flue gas from the flue gas nidus, greatly improve the collection rate of flue dust, guaranteed operating personnel's health.
Be provided with a drawer 5 for collecting big dust particle below filter core 3 in filtrating smoke dust district 4.Filtrating smoke dust district 4 with for provide the negative pressure ventilation district 6 of suction to be connected to dust shield 1, collect 7th district with pure air and be connected in negative pressure ventilation district 6, is provided with one and provides the blower fan 8 of bleeding of negative pressure to dust shield 1 in pure air collecting region 7.The blower fan 8 of bleeding is selected multiple wing type centrifugal blower fan, offer on housing 2 and connect pure air collecting region 7 and outside exhaust outlet 9, exhaust outlet 9 is set to gridiron, and pure air evenly guides to outside and disperses from the direction of grid-like exhaust outlet 9, thereby arrives reducing noise minimum.Be provided with the blowback control device 10 that filter core 3 surface aggregation dust are shot down that acts on filter core 3 in housing 2, blowback control device 10 is by the gas storage bag 11 of being located at housing 2 outsides, magnetic valve 12, stretching to the high pressure draught playpipe 13 of filter core 3 inside and the electric-control system 14 of control magnetic valve 12 break-makes forms, high pressure draught playpipe 13 is connected with gas storage bag 11 by magnetic valve 12, magnetic valve 12 is electrically connected to electric-control system 14, high pressure draught playpipe 13 comprises that one has the body 16 of closed inner chamber 15, along the circumferential arrangement of body 16, a plurality of spray-holes 17 that are communicated with closed inner chamber 15 are arranged on body 16 surfaces.Electric-control system 14 is comprised of single-chip microcomputer, editor and display module, clock timing module and information storage module, and described editor and display module, clock timing module and information storage module are electrically connected to respectively at single-chip microcomputer, and magnetic valve 12 is electrically connected to single-chip microcomputer.Also comprise that one acts on the pressure sensor of filter core 3 surfaces for detection of filter core 3 surface dust weight, pressure sensor is electrically connected to single-chip microcomputer.
For improving the dust removing effects on filter core 3 surfaces, in housing 2, be provided with for driving high pressure draught playpipe 13 rotating mechanism 18 around self axis rotation when the work, rotating mechanism 18 is electrically connected to single-chip microcomputer.
The pulse back blow automatic ash removing: filter core 3 adopts comprehensive automatic rotation reverse gas cleaning, makes the surperficial deashing of filter core 3 more thoroughly, totally, can guarantee all the time that deduster has a constant suction air volume; Air compressor machine partly connects for high-pressure rubber pipe, and the bottom high pressure admission, can ensure that clarifier is all the time in good working state, can design automatic or manual according to user's request and control.Also be provided with the antioverloading circuit that prevents that motor from burning out in electric-control system, safe, stable work in work.The bottom of housing 2 arranges is convenient to mobile universal caster wheel 19.With the new-type universal caster wheel 19 of special-purpose strap brake, facilitate random movement and the location of equipment.
The course of work of the present invention is:
According to ventilating engineering Air Flow theory, graviational interaction by the blower fan 8 of bleeding, the weldering smoke waste gas is through dust shield 1 inhalation device air inlet, flue dust enters filtrating smoke dust district 4 through Universal flexible inhalation arm after being trapped by dust shield 1, utilize gravity and air upflow, at first coarse grain dirt directly is down to drawer 5, the particulate flue dust is captured in outer surface by filter core 3, clean gas is after filter core 3 filtration, purifications, center by filter core 3 flows into pure air collecting region 7, and pure air further purifies by exhaust outlet 9 discharge up to standard through the cotton absorption of active carbon filtration again.For clean filter core 3, utilize compressed air (0.6-0.7Mpa) to produce strong air-flow and discharge to the central part of filter core 3 through high pressure draught playpipe 13 by magnetic valve 12, the dust of as vibration wave, filter core 3 outer surfaces being assembled vibrates and jets and fall in following drawer 5.For guaranteeing normal moving the turning continuously of filter core 3 dedustings, by pulse-control system, carry out by setup program blowback.Photo-electric control open and close machine, energy-efficient, the cantilever cover is with lighting device (can match), and clarifier in-fighting wood property can be stablized, and it is convenient to change.
Certainly, above-mentioned explanation is not limitation of the present invention, and the present invention also is not limited to above-mentioned giving an example; those skilled in the art; in essential scope of the present invention, the variation of making, remodeling, interpolation or replacement, all should belong to protection scope of the present invention.
Claims (7)
1. an autompulse blowback weld fumes clarifier, comprise that one has the housing of dust shield, be provided with the filtrating smoke dust district with filter core be communicated with dust shield in housing, the filtrating smoke dust district is connected with the negative pressure ventilation district for suction is provided to dust shield, described negative pressure ventilation district is connected with the pure air collecting region, offer on housing and connect pure air collecting region and outside exhaust outlet, in described housing, be provided with act on filter core cartridge surface is assembled to the blowback control device that dust shoots down, it is characterized in that: described blowback control device is by being located at the outer gas storage bag of housing, stretching to the high pressure draught playpipe of filter core inside and the electric-control system of control magnetic valve break-make forms, described high pressure draught playpipe is connected with the gas storage bag by magnetic valve, described magnetic valve is electrically connected to electric-control system, described high pressure draught playpipe comprises that one has the body of closed inner chamber, the spray-hole that has a plurality of and described closed inner chamber to be communicated with along described body circumferential arrangement on the body surface.
2. autompulse blowback weld fumes clarifier according to claim 1, it is characterized in that: described electric-control system is comprised of single-chip microcomputer, editor and display module, clock timing module and information storage module, described editor and display module, clock timing module and information storage module are electrically connected to respectively at single-chip microcomputer, and described magnetic valve is electrically connected to single-chip microcomputer.
3. autompulse blowback weld fumes clarifier according to claim 2, it is characterized in that: also comprise that one acts on the pressure sensor of cartridge surface for detection of the cartridge surface dust weight, described pressure sensor is electrically connected to single-chip microcomputer.
4. autompulse blowback weld fumes clarifier according to claim 3 is characterized in that: in housing, be provided with for driving high pressure draught playpipe rotating mechanism around self axis rotation when the work, described rotating mechanism is electrically connected to single-chip microcomputer.
5. autompulse blowback weld fumes clarifier according to claim 4, is characterized in that: be provided with one below the filter core in the filtrating smoke dust district for collecting the drawer of big dust particle.
6. autompulse blowback weld fumes clarifier according to claim 5 is characterized in that: be provided with one in described pure air collecting region and provide the blower fan of bleeding of negative pressure to dust shield.
7. autompulse blowback weld fumes clarifier according to claim 6 is characterized in that: mobile universal caster wheel is convenient in described housing bottom setting.
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| CN2013104145946A CN103432845A (en) | 2013-09-12 | 2013-09-12 | Automatic pulse blowback welding smoke and dust purifier |
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| CN2013104145946A CN103432845A (en) | 2013-09-12 | 2013-09-12 | Automatic pulse blowback welding smoke and dust purifier |
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Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103736707A (en) * | 2013-12-27 | 2014-04-23 | 镇江恒宇传动机械有限责任公司 | Anti-pollution welding device |
| CN103816727A (en) * | 2014-03-19 | 2014-05-28 | 明圣化工机械（南通）有限公司 | Welding fume purifier |
| CN104785036A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | Welding smoke purifier |
| CN105126513A (en) * | 2015-08-04 | 2015-12-09 | 苏州好洁清洁器具有限公司 | Dust collector provided with two dust absorbing heads |
| CN105414139A (en) * | 2015-12-17 | 2016-03-23 | 苏州天擎电子通讯有限公司 | Electronically-controlled smoke dust remover |
| CN106180115A (en) * | 2016-07-07 | 2016-12-07 | 四川理工学院 | The automobile reentrainment of dust collection and treatment device of a kind of Non-energy-consumption and method |
| CN106731428A (en) * | 2017-03-20 | 2017-05-31 | 广州宇得增材激光科技有限公司 | A kind of SLM that is applied to has the gas circulation purifier of Pressure difference feedback function |
| CN107441833A (en) * | 2017-08-24 | 2017-12-08 | 无锡龙盈环保科技有限公司 | A kind of smoke purifying equipment |
| CN107762687A (en) * | 2017-01-21 | 2018-03-06 | 湖北美标康盛动力科技有限公司 | A kind of automatic maintenance formula air cleaner |
| CN109303517A (en) * | 2018-08-15 | 2019-02-05 | 大连宝友金属制品有限公司 | A kind of cleaning plant and its working method of filter element for dust collector |
| CN109458594A (en) * | 2018-11-15 | 2019-03-12 | 星慧照明工程集团有限公司 | A kind of air-purifying streetlamp and its purification method |
| CN109488969A (en) * | 2018-11-15 | 2019-03-19 | 星慧照明工程集团有限公司 | A kind of air cleaning energy-conserving road lamp and its control method |
| CN109567680A (en) * | 2018-12-20 | 2019-04-05 | 范忠贺 | A kind of interior rotates in a circumferential direction clean robot |
| CN110584530A (en) * | 2019-08-08 | 2019-12-20 | 郭绍华 | Industrial dust collector adopting hollow fiber membrane filter element |
| CN111014097A (en) * | 2019-12-09 | 2020-04-17 | 江苏伯能机床制造有限公司 | Dust collector for machine tool machining |
| CN111729412A (en) * | 2020-06-09 | 2020-10-02 | 河北润德环境工程有限公司 | Welding fume purification device for gas shielded welding |
| CN112426822A (en) * | 2020-12-31 | 2021-03-02 | 广东标华科技有限公司 | High-efficiency dust collector |
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Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103736707A (en) * | 2013-12-27 | 2014-04-23 | 镇江恒宇传动机械有限责任公司 | Anti-pollution welding device |
| CN103816727A (en) * | 2014-03-19 | 2014-05-28 | 明圣化工机械（南通）有限公司 | Welding fume purifier |
| CN104785036A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | Welding smoke purifier |
| CN105126513A (en) * | 2015-08-04 | 2015-12-09 | 苏州好洁清洁器具有限公司 | Dust collector provided with two dust absorbing heads |
| CN105414139A (en) * | 2015-12-17 | 2016-03-23 | 苏州天擎电子通讯有限公司 | Electronically-controlled smoke dust remover |
| CN106180115A (en) * | 2016-07-07 | 2016-12-07 | 四川理工学院 | The automobile reentrainment of dust collection and treatment device of a kind of Non-energy-consumption and method |
| CN107762687A (en) * | 2017-01-21 | 2018-03-06 | 湖北美标康盛动力科技有限公司 | A kind of automatic maintenance formula air cleaner |
| CN106731428A (en) * | 2017-03-20 | 2017-05-31 | 广州宇得增材激光科技有限公司 | A kind of SLM that is applied to has the gas circulation purifier of Pressure difference feedback function |
| CN107441833A (en) * | 2017-08-24 | 2017-12-08 | 无锡龙盈环保科技有限公司 | A kind of smoke purifying equipment |
| CN109303517A (en) * | 2018-08-15 | 2019-02-05 | 大连宝友金属制品有限公司 | A kind of cleaning plant and its working method of filter element for dust collector |
| CN109458594A (en) * | 2018-11-15 | 2019-03-12 | 星慧照明工程集团有限公司 | A kind of air-purifying streetlamp and its purification method |
| CN109488969A (en) * | 2018-11-15 | 2019-03-19 | 星慧照明工程集团有限公司 | A kind of air cleaning energy-conserving road lamp and its control method |
| CN109458594B (en) * | 2018-11-15 | 2020-06-26 | 星慧照明工程集团有限公司 | Air purification street lamp and purification method thereof |
| CN109567680A (en) * | 2018-12-20 | 2019-04-05 | 范忠贺 | A kind of interior rotates in a circumferential direction clean robot |
| CN110584530A (en) * | 2019-08-08 | 2019-12-20 | 郭绍华 | Industrial dust collector adopting hollow fiber membrane filter element |
| CN111014097A (en) * | 2019-12-09 | 2020-04-17 | 江苏伯能机床制造有限公司 | Dust collector for machine tool machining |
| CN111729412A (en) * | 2020-06-09 | 2020-10-02 | 河北润德环境工程有限公司 | Welding fume purification device for gas shielded welding |
| CN112426822A (en) * | 2020-12-31 | 2021-03-02 | 广东标华科技有限公司 | High-efficiency dust collector |
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Application publication date: 20131211 |