The bean pulp fermentation air-breather
Technical field
The invention belongs to the fermenting plant protein technical field, be specifically related to a kind of bean pulp fermentation air-breather.
Background technology
Dregs of beans is the accessory substance that soybean obtains after extracting grease, because of its contain rich in protein (43~48%), than the easy scarce lysine (2.5~2.8%) of the amino acid of balance, several mineral materials nutritional labeling and other plant forage, be widely used in feedstuff industry.But at grease, extract in process, the dregs of beans of gained often passes through high-temperature process, causes protein denaturation serious, and dissolubility is very poor, is unfavorable for digesting and assimilating of animal.Simultaneously, also contain many ANFs in dregs of beans, the ANFs of the heat endurances such as phytic acid, oligosaccharide and glycinin, therefore, if undressed dregs of beans is directly feeding by animal, very easily cause the problems such as diarrhoea and enteron aisle allergy, especially be unfavorable for also unsound brood of function of intestinal canal.Therefore affected to a great extent the feeding value of dregs of beans.
The soybean products that microbial fermentation processes obtains, reduced the content of ANFs in the dregs of beans largely, effectively eliminates the antigenicity of soybean protein, is conducive to growing and the absorption of enteron aisle of animal.After dregs of beans undergoes microbial fermentation, can make its pH value reduce, probio is increased, free amino acid and have that bioactive little peptide content improves, the content of ANFs reduces, nutritive value is improved.Therefore, fermented bean dregs has active influence to the immunologic function of digesting and assimilating, improve of animal, contributes to the growth of animal.
At present, the enterprise that produces fermented bean dregs is a lot, the zymotechnique adopted is also different, caused the quality of fermented bean dregs uneven, even also there is very large difference in the fermented bean dregs quality of same producer different batches, existing fermentation process of bean dregs utilizes vent rod to insert in material, during the fermentation to the material ventilation, exists following not enough:
(1) ventilate inhomogeneous: the process of existing fermentation process of bean dregs ubiquity oxygen consumption fermentation, because accumulation, the air flow property of solid material are poor, the big or small characteristics such as inhomogeneous of material, when being ventilated, easily cause ventilation inhomogeneous, be that the some places ventilation is too much, the some places air is not added to, so inevitably increase invalid throughput, also can affect time and the effect of fermentation simultaneously;
(2) ventilation can not be quantitative: can not quantitatively add the air in the oxygen consumption sweat at present, cause the fermented product quality in unstable, same batch of different places of quality between the product different batches also unstable.
(3) ventilation index Fuzzy: due to the material air demand difference of different depth, in venting process, the relatively uniform index of air consumption neither one of different depth material, brought difficulty to like this ventilation work, throughput is excessive or very few, all can affect the Quality and yield of fermentation.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of bean pulp fermentation air-breather, and by the improvement of structure, ventilation evenly, throughput is controlled, the fermented bean dregs quality of producing is even, stable performance, effectively improves digestibility, the absorptivity of animal to feed, improves the resistance against diseases of animal.
For solving the problems of the technologies described above, embodiments of the invention provide a kind of bean pulp fermentation air-breather, comprise the vent rod inserted in material, the vent rod that is positioned at described material is provided with temperature monitor, described vent rod is connected by appendix with the outside air pump that adds, and described appendix is provided with controlled valve and flowmeter.Said structure, can quantitatively ventilate according to the situation of change of fermentation materials temperature, and throughput is controlled, effectively falls and promote ventilation quality and efficiency, and product quality is even, stable performance, effectively improves digestion and the absorptivity of animal to feed.
Wherein, described vent rod is comprised of in the outer breather pipe in this internal layer breather pipe outside internal layer breather pipe, pivoted housing, and this internal layer breather pipe is connected with the described air pump that adds by described appendix;
Have gap between described inside and outside layer breather pipe, described outer breather pipe is provided with outer passage, and described internal layer breather pipe is provided with a plurality of internal layer passages.Said structure can prevent that passage from stopping up, to the fermented bean dregs of deep layer carry out effectively, ventilation uniformly, play the ventilation cooling effect, improve oxygen consumption strain fermentation efficiency, shorten fermentation time, the reduction fermentation costs.
Wherein, described temperature monitor is located at the end in material that inserts in of described outer breather pipe.
Wherein, described outer breather pipe tube wall is provided with 2~4 groups of outer passages of described strip.
Wherein, described internal layer breather pipe tube wall is provided with the described internal layer passage that does not wait in 2~4 group apertures corresponding with outer passage.
Preferably, the flexible pipe that described appendix is the two-part structure, between two sections described appendixs by the detachable connection of snap joint.
Preferably, along the circumferential direction be evenly equipped with the outer passage of 2~4 group leader's bar shapeds on described outer breather pipe tube wall.
Preferably, described temperature monitor is temperature sensor, and an end relative with temperature monitor of described outer gas-adding pipe is provided with temperature indicating device.
Job step of the present invention is as follows:
(1) the ventilation position is selected: according to the situation of fermentation, vent rod is inserted in the fermented bean dregs that needs ventilation (temperature is higher, the inconvenient dead angle of ventilating);
(2) connection of air-breather: the snap joint connected by flexible pipe is flowmeter and add air pump and couple together, then connects the internal layer breather pipe by snap joint;
(3) temperature measuring: the temperature monitor that utilizes outer breather pipe end is measured a ventilation point temperature, and measurement result shows by temperature indicating device, and the aperture of gauge tap valve is regulated the air addition.
The beneficial effect of technique scheme of the present invention is as follows:
The present invention is at the end of vent rod set temperature detector, controlled valve and flowmeter are set on appendix, can be according to the situation of change of fermentation materials temperature, quantitatively ventilate, throughput is controlled, effectively fall and promote ventilation quality and efficiency, product quality is even, stable performance, effectively improves digestion and the absorptivity of animal to feed.
The accompanying drawing explanation
The structural representation that Fig. 1 is the embodiment of the present invention one;
Description of reference numerals:
1, outer breather pipe; 2, internal layer breather pipe; 3, snap joint; 4, controlled valve; 5, flowmeter; 6, add air pump; 7, temperature monitor; 8, internal layer passage; 9, temperature indicating device.
The specific embodiment
For making the technical problem to be solved in the present invention, technical scheme and advantage clearer, be described in detail below in conjunction with the accompanying drawings and the specific embodiments.
As shown in Figure 1, a kind of bean pulp fermentation air-breather, comprise the vent rod inserted in material, and the vent rod that is positioned at described material is provided with temperature monitor 7, described vent rod is connected by appendix with the outside air pump 6 that adds, and described appendix is provided with controlled valve 4 and flowmeter 5.Said structure, can quantitatively ventilate according to the situation of change of fermentation materials temperature, and throughput is controlled, effectively falls and promote ventilation quality and efficiency, and product quality is even, stable performance, effectively improves digestion and the absorptivity of animal to feed.
Described vent rod is comprised of in the outer breather pipe 1 in these internal layer breather pipe 2 outsides internal layer breather pipe 2, pivoted housing, and this internal layer breather pipe 2 is connected with the described air pump 6 that adds by described appendix.
There is gap between described inside and outside layer breather pipe, outer passages of uniform 2~4 group leader's bar shapeds along the circumferential direction on described outer breather pipe 1 tube wall, described internal layer breather pipe tube wall is provided with the described internal layer passage 8 that does not wait in 2~4 group apertures corresponding with outer passage.Said structure can prevent that passage from stopping up, to the fermented bean dregs of deep layer carry out effectively, ventilation uniformly, play the ventilation cooling effect, improve oxygen consumption strain fermentation efficiency, shorten fermentation time, the reduction fermentation costs.
The end inserted in material of described outer breather pipe 1 is provided with temperature monitor 7, and the other end is provided with temperature indicating device 9, and in the present embodiment, described temperature monitor 7 is selected temperature sensor.
In the present embodiment, the flexible pipe that described appendix is the two-part structure, between two sections described appendixs by the detachable connection of snap joint 3.
The job step of the present embodiment is as follows:
(1) the ventilation position is selected: according to the situation of fermentation, vent rod is inserted in the fermented bean dregs that needs ventilation (temperature is higher, the inconvenient dead angle of ventilating);
(2) connection of air-breather: the snap joint connected by flexible pipe is flowmeter and add air pump and couple together, then connects the internal layer breather pipe by snap joint;
(3) temperature measuring: the temperature monitor that utilizes outer breather pipe end is measured a ventilation point temperature, and measurement result shows by temperature indicating device, and the aperture of gauge tap valve is regulated the air addition.
In fermented bean dregs before and after use the present invention, the testing result of each nutrition composition is as follows:
As seen from the above table, utilize air-breather of the present invention in sweat, between the content of the crude protein content of surface, centre and deep layer material thereof, active peptide, free amino acid, standard deviation obviously reduces than traditional aerating mode, and the uniformity between fermentation materials obviously improves.
The above is the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the prerequisite that does not break away from principle of the present invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.