A kind of method and apparatus utilizing orange to prepare biological feedstuff
Technical field
The present invention relates to biological feedstuff preparation field, particularly a kind of method and apparatus utilizing orange to prepare biological feedstuff, the present invention is particularly useful for navel orange, superseded navel orange can be utilized to prepare biological feedstuff, efficent use of resources, the present invention also may be used for other orange class, and such as common orange, peach leaf orange or Niu Heer etc., also may be used for tangerine orange or Pon mandarin orange.
Background technology
Gan Nan is due to its advantageous edaphic condition, and the large shape of navel orange fruit of production is just, orange red bright-coloured, bright and clean attractive in appearance, edible rate reaches 74%, and meat is tender and crisp, change slag, the dense sweet fragrance of local flavor, containing fruit juice more than 55%, solvable fluidity solid content more than 14%, reaches as high as 16%, sugary 10.5%-12%, containing sour 0.8-0.9%, Gu 15-17:1 is compared in acid.Compared with U.S. navel orange, soluble solid content height 1-2 percentage point, soluble solid content height 1-3 percentage point compared with Japanese navel orange.Due to best in quality, with rich flavor, be rich in fragrance, well received.
South, Jiangxi navel orange contains and enriches vitamin, sugar, acid, cellulose, carrotene, vitamin C, Cobastab
1, Cobastab
2, protein, the multiple nutrients composition such as fat and calcium, phosphorus, iron.Normal food navel orange, contributes to the sclerosis of prevention of arterial blood vessel, reduces cholesterol; reduce fat; surplus thing in excretion non-ferrous metal and radioactive element and body, is conducive to preventing the diseases such as cancer, has and stimulates circulation and metabolism, regain one's strength, build up health, protect the health.Orange is nutritious, and containing the necessary all kinds of nutrition of human body, according to detection, every 100ML fresh orange-juice contains: heat 207 joules, protein 0.9g, fatty 0.2g, amino acid 203.9mg, vitamin A meter 0.127mg, Cobastab
1meter 0.08mg, Cobastab
2meter 0.03mg vitamin C 60mg, and be rich in the elements such as calcium, iron, phosphorus, often edible have reduce cholesterol, reduce fat, reduce non-ferrous metal and radioactive element in people's cylinder accumulation, beauty treatment of relieving inflammation or internal heat, cancer-resisting, the effect of promoting longevity.The aurantiamarin comprised in orange peel has maintenance osmotic pressure, strengthens capillary toughness, shortens the bleeding time, reduces the effects such as cholesterol, clinically for the supplemental treatment of disease of cardiovascular system.
Chinese patent application document 201210235971.5 discloses a kind of natural green feed additive and preparation method thereof, comprise the raw material of following component: Kidney bean 5 ~ 10 parts, 10 ~ 12 parts, garlic, Radix Codonopsis 4 ~ 6 parts, the fleece-flower root 0.2 ~ 0.5 part, orange peel 2 ~ 5 parts, pine needle 5 ~ 6 parts, cornu bubali 10 ~ 15 parts, hawthorn 16 ~ 18 parts, 16 ~ 20 parts, wheat bran, 5.5 ~ 15.5 parts, Chinese prickly ash, tea tree fruit 6 ~ 12 parts, a kind of natural green feed additive of the present invention is by screening, crossing mesh sieve, screening, after mesh sieve, obtained finished product again.The present invention adopts natural raw material to make feed addictive, draw materials simple, cost-saving, increase economic efficiency, and safety non-toxic, possess immunity by raw material, hormone, resisting stress, antimicrobial, expelling parasite, increasing food growth-promoting are grown, fatten, lactagogue, the effect such as anticorrosion and anti-oxidant make this green feed additive, there is Nantural non-toxic evil, improve the quality of poultry.
But this invention only make use of orange peel, in orange, more nutritional labeling such as fruit juice then cannot utilize.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of method and apparatus utilizing orange to prepare biological feedstuff, superseded orange can be made full use of and prepare biological feedstuff, make full use of resource, not only make to contain abundant nutriment in biological feedstuff, reduce the cost of biological feedstuff simultaneously.
For solving the problems of the technologies described above, the technical solution adopted in the present invention is: a kind of method utilizing orange to prepare biological feedstuff, comprises the following steps:
One, orange is cleaned, get fruit juice for subsequent use;
Two, pericarp is shredded;
Three, pericarp is put into water to soak;
Four, remove the moisture soaking pericarp, anhydrate after adding water boil;
Five, by fruit juice with boil after pericarp mix after, heating;
Six, the mixture after heating is mixed with corn flour;
Realize utilizing the orange eliminated to prepare biological feedstuff by above-mentioned steps.
In step one, remove the seed of orange.
In step one, remove the muscle thread in pericarp.
In step 5, the temperature of heating is between >=40 ~ < 70 DEG C., during heating, remove offscum.
Described mixture and the weight of corn flour are 1:2 ~ 3, or to make with corn flour mixed water content control at 15-25%.
For an equipment for above-mentioned method, comprise conveyer belt, shredding mechanism, conveyer belt is connected with guillotine, and guillotine is connected with pressing device, and pressing device is connected with shredding mechanism;
In described guillotine, conveyer belt both sides are provided with flexible compression guide plate, the top compressing guide plate is provided with the cutting blade rotated along conveyer belt axis, compresses guide plate two ends and is provided with the import and outlet of opening, and is also provided with for making ventricumbent point of fruit body cutting cut open guide plate in exit.
In described pressing device, squeezing platform upper surface is provided with sieve plate, and the top of squeezing platform is provided with pressure head, and the both sides of squeezing platform are provided with sweeps table apparatus for cleaning one such trash screen.
In optional scheme, in described pressing device, comprise the pressure roller of at least two opposite direction rotatings, feedboard is positioned at the gap location of pressure roller, is provided with sieve plate in the below of pressure roller group.
A kind of guillotine for above-mentioned method, comprise conveyer belt, conveyer belt both sides are provided with flexible compression guide plate, the top compressing guide plate is provided with the cutting blade rotated along conveyer belt axis, compressing guide plate two ends and be provided with the import and outlet of opening, being also provided with in exit for making ventricumbent point of fruit body cutting cut open guide plate.
Between described compression guide plate, space becomes up-narrow and down-wide shape;
Described point cut open guide plate become the lower wide and paracone of upper point after wide shape, the face point cuing open guide plate both sides is the curved surface of indent;
Described cutting blade rotates to drive the direction that really body moves from the import department compressing guide plate to exit.
A kind of method and apparatus utilizing orange to prepare biological feedstuff provided by the invention, superseded orange can be made full use of and be prepared into biological feedstuff, and remain nutriment abundant in orange as far as possible, while making full use of resource, also reduce the cost of biological feedstuff.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described:
Fig. 1 is the schematic top plan view of special equipment in the present invention.
Fig. 2 is the A-A cross-sectional schematic of Fig. 1.
Fig. 3 is the schematic side view of Fig. 2.
Fig. 4 is that the B of Fig. 1 is to schematic diagram.
Fig. 5 is the structural representation of roller press machine in the present invention.
In figure: shredding mechanism 1, transition hopper 2, squeezing platform 3, sweeps table apparatus 4, sieve plate 5, pressure head 6, compresses guide plate 7, spring 8, cutting blade 9, fruit body 10, and conveyer belt 11, divides and cut open guide plate 12, pressure roller 13, feedboard 14, sieve plate 15, fruit juice bucket 16.
Detailed description of the invention
Embodiment 1:
Utilize orange to prepare a method for biological feedstuff, comprise the following steps:
One, orange is cleaned, get fruit juice for subsequent use; Difficult point of the present invention is making full use of of fruit juice, namely mixes with corn flour after orange entirety being smashed, exist perishable, not easily take care of, and the problem that taste is poor, and to preserve after the orange boiling after smashing, then can lose the nutriment in orange in a large number.Therefore, present invention employs and fruit juice and pericarp are separated the mode prepared carry out, fruit juice can adopt flash distillation, steam quick sterilization vacuum storage, the mode of adding a small amount of anticorrisive agent and/or freezing and refrigeration to preserve, and fully to retain the nutriment in fruit juice, and avoids addling.
Two, pericarp is shredded; The pericarp particle diameter of usual chopping is 0.8-3mm, is preferably 1mm.
Three, pericarp is put into water to soak, the preferred water surface just floods pericarp, places an evening.The effect of soaking is to remove the bitter taste in pericarp, to improve the mouthfeel of feed, and can remove pericarp Pesticide Residues further.After tested, soak for pericarp, be that the aurantiamarin effective content impact in orange peel is little in this example, but effectively can reduce the bitter taste in orange peel, to avoid the situation occurring that poultry is reluctant to take food.After tested, the bitter taste of pericarp can be improved after soaking 0.5h largely.
Four, remove the moisture soaking pericarp, add enough water, anhydrate after boiling; Step thus, can effective sterilizing, and cost is not high, can also remove the bitter taste in pericarp further.In preferred scheme, boil twice.
Five, by fruit juice with boil after pericarp mix after, heating; The temperature now heated should be advisable with the nutriment do not destroyed in fruit juice, and in the scheme therefore optimized, the temperature of heating is 40 ~ < 70 DEG C, and at this temperature, the most destroyed vitamin C is also retained.Removing offscum when heating, in offscum such as, containing bitter volatile oil and other micro substances, alkaloid, removing offscum and can remove these materials.Concrete method is that the fruit juice in step one is put into pot, adds the pericarp after boiling, boils with moderate heat, go offscum.The material as far as possible do not touched in pot should be noted when boiling, to avoid bitter taste to be dissolved in water, but need to rock bowl constantly, to avoid bottom mixture burnt.
Six, the mixture after heating is mixed with corn flour; Described mixture and the weight of corn flour are 1:2 ~ 3, or to make with corn flour mixed water content control at 15-25%.Because corn flour has water sorption, the scheme usually optimized should be selected to control water content, and preferred water content control is 20%.In the scheme of further optimization, according to the difference of poultry kind, wheat bran, cavings, soya-bean cake and/or rape cake and other additives, such as various trace elements etc. can also be added, the water content of its master mix also should control at 15-25%, and preferred water content control is 20%.
Realize utilizing the orange eliminated to prepare biological feedstuff by above-mentioned steps.Method of the present invention is particularly useful for navel orange, also may be used for other orange class, and such as common orange, peach leaf orange or Niu Heer etc., also may be used for tangerine orange or Pon mandarin orange.
In the scheme optimized, in step one, remove the seed of orange.Through carefully observation, except part bird, domestic animal is very weak for the digestion power of seed, almost can not digest the seed of orange, and for avoiding impact digestion, it is useful for therefore being removed by seed.
In the scheme optimized, in step one, remove the muscle thread in sour orange peel.Although the content of hesperidin in muscle thread is higher, for part bitter orange, the muscle thread toughness in its pericarp is strong, and be difficult to be shredded and digest, it is useful for therefore removing.
Embodiment 2:
Be used for suitability for industrialized production and be only difficulty and labour intensity is very large with manually getting fruit juice, the present invention therefore specialized designs is exclusively used in the equipment of embodiment step 1.
As in Fig. 1, a kind of equipment for above-mentioned method, comprises conveyer belt, shredding mechanism 1.Conveyer belt is connected with guillotine, and guillotine is connected with pressing device, and pressing device is connected with shredding mechanism 1, thus device, namely mechanizable complete from cutting, press juice directly to pericarp chopping step.Thus a large amount of saving is artificial.Shredding mechanism 1 in this example is prior art, is similar to the equipment of meat grinder, repeats no more here.
It should be noted that, in the scheme optimized, can arrange the operation for removing seed and muscle thread between pressing device and shredding mechanism 1, wherein seed can adopt vibratory sieve or manual removal, and muscle thread can adopt craft spoon to exclude.
As in Fig. 2,3, in described guillotine, conveyer belt both sides are provided with flexible compression guide plate 7, as seen in Fig. 2, compress guide plate 7 to be connected with the sidewall of conveyer belt 11 by the bar of band spring 8, to adapt to different fruit type, certainly, the bar of connection being arranged to the structure that can regulate, is also useful.
The top compressing guide plate 7 is provided with the cutting blade 9 rotated along conveyer belt 11 axis, compresses guide plate 7 two ends and is provided with the import and outlet of opening, and is also provided with for making ventricumbent point of fruit body 10 cutting cut open guide plate 12 in exit.Structure thus, realizes the orange cutting of mechanization, and the orange cutting plane making incision down.The concrete structure of guillotine, is described in further detail below.
As in Fig. 1,4, in possibility, in the pressing device described in this example, squeezing platform 3 upper surface is provided with sieve plate 5, and the top of squeezing platform 3 is provided with pressure head 6, and the both sides of squeezing platform 3 are provided with sweeps table apparatus 4 for cleaning one such trash screen.Shown sweeps table apparatus 4 for being placed in the motor of squeezing platform 3 both sides, motor is provided with the rod member of height a little more than squeezing platform 3 upper surface, when rod member rotates, the pericarp be about to after the squeezing of squeezing platform 3 upper surface sweeps transition hopper 2, thus enters into shredding mechanism 1.When the pressure head pressure of hydraulic pressure or pneumatic actuation, then motor non rotating; And when pressure head 6 rises, motor just rotates, its position stopped is controlled by travel switch or absolute value transducer.Pressing device in this example has by the little advantage of ectocine, namely fruit juice directly filters from screen cloth, only need the cleaning guaranteeing screen cloth and fruit juice bucket, thus reduce the operation easier of downstream process, improve product quality, also can reduce the amount needing the anticorrisive agent added, avoid fruit juice by equipment pollution.
Embodiment 3:
As in Fig. 5, on the basis of embodiment 2, in optional scheme, in described pressing device, comprise the pressure roller 13 of at least two opposite direction rotatings, the pressure roller 13 of opposite direction rotating is beneficial to the fruit body after sucking cutting, feedboard 14 is positioned at the gap location of pressure roller 13, is provided with sieve plate 15 in the below of pressure roller group.Structure thus, significantly can improve the efficiency of squeezing.But because the parts of fruit juice contact are more, guarantee all parts, especially the cleaning of rotary part is comparatively difficult.
Embodiment 4:
Also the guillotine arranged separately only can be adopted in the present invention, comprise conveyer belt, conveyer belt both sides are provided with flexible compression guide plate 7, the top compressing guide plate 7 is provided with the cutting blade 9 rotated along conveyer belt 11 axis, compressing guide plate 7 two ends and be provided with the import and outlet of opening, being also provided with in exit for making ventricumbent point of fruit body 10 cutting cut open guide plate 12.Between described compression guide plate 7, space becomes up-narrow and down-wide shape; Described point cut open the lower wide and paracone of the upper point of 12 one-tenths, guide plate after wide shape, divide the face cuing open guide plate 12 both sides to be the curved surface of indent; Structure thus, compress after between guide plate 7 when fruit body 10 enters, namely its position is locked, and is therefrom cut open by the cutting blade 9 being positioned at axis, then under the acting in conjunction of cutting blade 9 revolving force and conveyer belt 11, is thrown toward and point cuts open guide plate 12.Two panels, by the lower end of the fruit body of cutting, separate, and two panels is limited by the compacted guide plate 7 in fruit body upper end of cutting along point cuing open guide plate 12, and now, two panels fruit body can only separate from lower end, on the conveyor belt with the prone attitude covering of cutting finally.
As in Fig. 3, described cutting blade 9 rotates to drive the direction that really body 10 moves from the import department compressing guide plate 7 to exit.To make cutting blade 9 in rotation while cutting fruit body 10, also for the motion of fruit body 10 provides power, thus make point to cut open guide plate 12 enough by the two halves of fruit body 10 separately, and form the ventricumbent attitude of cutting along the inner sunken face point cuing open guide plate 12 both sides, be beneficial to the squeezing process in later stage.
This example can combinationally use with embodiment 2-3, also can individually in embodiment 1.
The above embodiments are only the preferred technical solution of the present invention; and should not be considered as restriction of the present invention; the technical scheme that protection scope of the present invention should be recorded with claim, the equivalents comprising technical characteristic in the technical scheme of claim record is protection domain.Namely the equivalent replacement within the scope of this improves, also within protection scope of the present invention.