CN103424052A - Device for measuring height of center of inner star wheel fairway - Google Patents
Device for measuring height of center of inner star wheel fairway Download PDFInfo
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Abstract
本发明提供一种内星轮球道中心高测量装置,包括测量架,竖直安装在测量架上的长度误差量具,长度误差量具的底端连接有测量基板,在长度误差量具的正下方设有定位内星轮用的定位盘,在定位盘周向上均匀固定至少三颗定位球,测量时,被测内星轮通过内星轮球道的圆弧段与定位球配合而支撑在所述定位盘上,调整长度误差量具使所述测量基板与被测内星轮的上表面贴合;所述长度误差量具上设有百分表或千分表。本发明的内星轮球道中心高测量装置具有结构简单,便于测量,提高测量速率的优点。
The invention provides a measuring device for the center height of the inner star wheel fairway, which includes a measuring frame, a length error measuring tool vertically installed on the measuring frame, the bottom end of the length error measuring tool is connected with a measuring substrate, and a The positioning plate used for positioning the inner star wheel, at least three positioning balls are evenly fixed on the circumference of the positioning plate. On, adjust the length error measuring tool so that the measuring substrate is attached to the upper surface of the inner star wheel to be tested; the length error measuring tool is provided with a dial indicator or a dial gauge. The device for measuring the center height of the inner star wheel fairway of the present invention has the advantages of simple structure, convenient measurement and improved measurement rate.
Description
技术领域 technical field
本发明涉及一种测量工装,特别是涉及一种内星轮球道中心高测量装置。The invention relates to a measuring tool, in particular to a measuring device for the center height of an inner star wheel fairway.
背景技术 Background technique
球笼、内星轮作为等速万向节的关键零件,按其节型不同分为RE、AC、UF、VL等多种零件形式。其中心高的尺寸精度要求很高,直接影响装配的性能。As the key parts of the constant velocity universal joint, the ball cage and inner star wheel are divided into RE, AC, UF, VL and other parts according to their joint types. The dimensional accuracy of the center height is very high, which directly affects the performance of the assembly.
内星轮球道中心高的测量通常在Helios内进行比较测量,在测量时需要专用夹具,如没有专用夹具就使用三坐标测量,这样会造成现场机床停机时间较长,又不利于工序过程质量控制。以前内星轮球道中心高的测量方法是采用德国ZEISS三坐标测量仪来检测,这种方法的优点是较为精确,但测量时间很长,约为20分钟,如再加上测量辅助时间,则花费的时间更多,对于需要频繁测量的场合来说,这种测量方式极其不利于生产过程中的质量控制。The measurement of the center height of the inner star wheel fairway is usually carried out in Helios, and a special fixture is required for the measurement. If there is no special fixture, the three-coordinate measurement will be used, which will cause a long downtime of the machine tool on site, and is not conducive to the quality control of the process. . In the past, the center height of the inner star wheel fairway was measured by using the German ZEISS three-coordinate measuring instrument. The advantage of this method is that it is more accurate, but the measurement time is very long, about 20 minutes. If the measurement auxiliary time is added, then It takes more time. For occasions that require frequent measurements, this measurement method is extremely unfavorable for quality control in the production process.
中国专利CN201407975Y公开一种球笼、内星轮内外球面中心高量具,其包括限位柱、固定测头、活动测头、测杆和千分表,所述测杆中间铰接在所述限位柱上,所述测杆的上端连接活动测头,所述测杆的下端抵靠在所述千分表的测头上,所述千分表固定在所述限位柱上,所述固定测头设置在所述限位柱上。其通过比较测量推算内星轮中心高,该测量装置结构复杂且测量时需要精密调整,存在一定的局限性,不能适用于连续化生产。Chinese patent CN201407975Y discloses a ball cage, an inner star wheel inner and outer spherical center height measuring tool, which includes a limit column, a fixed probe, a movable probe, a measuring rod and a dial gauge, and the middle of the measuring rod is hinged on the limit On the column, the upper end of the measuring rod is connected to the movable measuring head, the lower end of the measuring rod is against the measuring head of the dial indicator, the dial indicator is fixed on the limit column, and the fixed The measuring head is arranged on the limit post. It calculates the center height of the inner star wheel by comparison and measurement. The structure of the measuring device is complex and requires precise adjustment during measurement, which has certain limitations and cannot be applied to continuous production.
因此,缺乏一种结构简单、能精确测量内星轮球道中心高的测量装置,且适用于各种内星轮中心高的测量,能提高测量速度的测量装置。Therefore, there is a lack of a measuring device that has a simple structure, can accurately measure the center height of the inner star wheel fairway, is suitable for measuring the center height of various inner star wheels, and can increase the measuring speed.
发明内容 Contents of the invention
鉴于以上所述现有技术的缺点,本发明的目的在于提供一种内星轮球道中心高的测量装置,用于解决现有技术中不能快速测量内星轮球道中心高,也不能广泛适用的问题。In view of the shortcomings of the prior art described above, the purpose of the present invention is to provide a measuring device for the center height of the inner star wheel fairway, which is used to solve the problem that the center height of the inner star wheel fairway cannot be quickly measured in the prior art, nor can it be widely applied question.
为实现上述目的及其他相关目的,本发明提供一种内星轮球道中心高测量装置,包括测量架,竖直安装在测量架上的长度误差量具,长度误差量具的底端连接有测量基板,在长度误差量具的正下方设有定位内星轮用的定位盘,在定位盘周向上均匀固定至少三颗定位球,测量时,被测内星轮通过内星轮球道的圆弧段与定位球配合而支撑在所述定位盘上,所述测量基板与被测内星轮的上表面贴合;所述长度误差量具上设有百分表或千分表。In order to achieve the above purpose and other related purposes, the present invention provides a device for measuring the center height of the inner star wheel fairway, including a measuring frame, a length error measuring tool vertically installed on the measuring frame, the bottom end of the length error measuring tool is connected with a measuring substrate, A positioning plate for positioning the inner star wheel is provided directly below the length error measuring tool, and at least three positioning balls are evenly fixed on the circumference of the positioning plate. The ball is matched and supported on the positioning plate, and the measuring substrate is attached to the upper surface of the inner star wheel to be tested; the length error measuring tool is provided with a dial indicator or a dial gauge.
优选的,所述测量架包括底盘和固定在底盘上的支架,所述定位盘固定在所述底盘上,所述长度误差量具安装在所述支架上。Preferably, the measuring frame includes a chassis and a bracket fixed on the chassis, the positioning plate is fixed on the chassis, and the length error gauge is installed on the bracket.
优选的,所述长度误差量具上套设有旋转座,在旋转座的底端设有卡槽,所述测量架上设有支座,在支座内设有过孔,在所述过孔顶端内壁上设有销柱,所述长度误差量具穿设在所述过孔内并且所述旋转座位于所述支座的上方,旋转旋转座所述销柱可卡入所述卡槽内固定所述长度误差量具。Preferably, the length error measuring tool is provided with a rotating seat, and a card slot is provided at the bottom of the rotating seat, and a support is provided on the measuring frame, and a via hole is provided in the support, and a hole is provided in the via hole A pin is provided on the inner wall of the top end, the length error measuring tool is passed through the through hole and the rotating seat is located above the support, and the pin can be snapped into the slot for fixing when rotating the rotating seat The length error gauge.
优选的,在所述支座内设有弹簧,所述弹簧套设在所述长度误差量具上,所述弹簧的一端与所述旋转座相连另一端与所述支座相连。Preferably, a spring is provided in the support, and the spring is sheathed on the length error measuring instrument. One end of the spring is connected to the rotating seat and the other end is connected to the support.
优选的,所述长度误差量具还包括测量杆和表套,所述测量杆的顶端抵靠在所述百分表或千分表的测头上,所述测量杆的底端与所述测量基板相连,所述表套套设在所述测量杆上,表套的顶端与所述百分表或千分表固定相连。Preferably, the length error measuring tool also includes a measuring rod and a cover, the top end of the measuring rod leans against the dial indicator or the measuring head of the dial indicator, and the bottom end of the measuring rod is in contact with the measuring head. The base plates are connected, the watch cover is sleeved on the measuring rod, and the top of the watch cover is fixedly connected with the dial gauge or the dial indicator.
优选的所述表套内设有弹簧容置腔,在所述测量杆上套设有弹簧,所述弹簧限位在所述弹簧容置腔内。Preferably, a spring accommodating cavity is provided in the watch cover, a spring is sheathed on the measuring rod, and the spring is limited in the spring accommodating cavity.
优选的,所述定位球的直径与所述内星轮球道上的圆弧段对应直径相同。Preferably, the diameter of the positioning ball is the same as the corresponding diameter of the arc segment on the inner star wheel fairway.
优选的,所述定位盘上设有固定定位球的卡件,所述卡件包括限位柱和固定在限位柱上的限位板,所述定位球卡设在所述限位板与限位柱围成的空间内。Preferably, the positioning disc is provided with a clip for fixing the positioning ball, and the clip includes a limiting column and a limiting plate fixed on the limiting column, and the positioning ball is clamped between the limiting plate and the limiting plate. In the space enclosed by the limit column.
如上所述,本发明的内星轮球道中心高测量装置,具有以下有益效果:其采用专用定位盘来定位内星轮,众所周知,内星轮球道由圆弧段和直线段组成,圆弧段位于内星轮球道的两端,本发明利用内星轮球道本身的特征,通过在定位盘上设置定位球,使定位球与内星轮球道圆弧段接触,通过三颗定位球达到定位内星轮,这样在测量时,只需选好内星轮标准件调整好定位球的大小及百分表读数,即可将后续待测内星轮中心高是否合格,准确的测出;其结构简单,测量时间短;并且本发明的定位盘可以根据内星轮型号不同做相应设计,使本发明的测量装置适用于各种型号的内星轮。As mentioned above, the device for measuring the center height of the inner star wheel fairway of the present invention has the following beneficial effects: it uses a special positioning plate to locate the inner star wheel. Located at both ends of the inner star wheel fairway, the present invention utilizes the characteristics of the inner star wheel fairway itself, and sets the positioning ball on the positioning plate to make the positioning ball contact with the arc section of the inner star wheel fairway, and reach the positioning inner position through three positioning balls. Star wheel, so that when measuring, you only need to select the standard inner star wheel, adjust the size of the positioning ball and the reading of the dial indicator, and then you can accurately measure whether the center height of the inner star wheel to be tested is qualified or not; its structure It is simple and the measurement time is short; and the positioning plate of the present invention can be designed according to different models of the inner star wheel, so that the measuring device of the present invention is suitable for various types of inner star wheels.
附图说明 Description of drawings
图1显示为本发明内星轮球道中心高测量装置的示意图。Fig. 1 is a schematic view of the measuring device for the center height of the inner star wheel fairway of the present invention.
图2显示为本发明内星轮球道中心高测量装置的剖视图。Fig. 2 is a cross-sectional view of the device for measuring the center height of the inner star wheel fairway of the present invention.
元件标号说明Component designation description
1 测量架1 measuring frame
101 底盘101 Chassis
102 支架102 bracket
2 百分表2 dial indicator
201 测头201 Probe
3 测量基板3 Measuring the substrate
5 定位盘5 positioning plate
501 限位柱501 limit post
502 限位板502 limit plate
6 定位球6 set ball
7 旋转座7 swivel seat
701 卡槽701 card slot
8 支座8 support
801 销柱801 pin
9 弹簧9 spring
10 表套10 watch case
12 弹簧12 spring
具体实施方式 Detailed ways
以下由特定的具体实施例说明本发明的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本发明的其他优点及功效。The implementation of the present invention will be illustrated by specific specific examples below, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
请参阅图1至图2。须知,本说明书所附图式所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容得能涵盖的范围内。同时,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等的用语,亦仅为便于叙述的明了,而非用以限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本发明可实施的范畴。Please refer to Figure 1 to Figure 2. It should be noted that the structures, proportions, sizes, etc. shown in the drawings attached to this specification are only used to match the content disclosed in the specification, for those who are familiar with this technology to understand and read, and are not used to limit the implementation of the present invention. Limiting conditions, so there is no technical substantive meaning, any modification of structure, change of proportional relationship or adjustment of size, without affecting the effect and purpose of the present invention, should still fall within the scope of the present invention. The disclosed technical content must be within the scope covered. At the same time, terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and are not used to limit this specification. The practicable scope of the invention and the change or adjustment of its relative relationship shall also be regarded as the practicable scope of the present invention without any substantial change in the technical content.
如图1及图2所示,本发明提供一种内星轮球道中心高测量装置,包括测量架1,竖直安装在测量架上的长度误差量具,长度误差量具的底端连接有测量基板3,在长度误差量具的正下方设有定位内星轮用的定位盘5,在定位盘5周向上均匀固定至少三颗定位球6,测量时,被测内星轮通过内星轮球道的圆弧段与定位球6配合而支撑在定位盘5上,测量基板3与被测内星轮的上表面贴合;长度误差量具上设有百分表或千分表2。本发明采用专用定位盘来定位内星轮,众所周知,内星轮球道由圆弧段和直线段组成,圆弧段位于内星轮球道的两端,本发明利用内星轮球道本身的特征,通过在定位盘上设置定位球,使定位球与内星轮球道圆弧段接触,通过弧面与弧面的紧密贴合,使三颗定位球定位内星轮,进而来定位测量内星轮的中心高。这样在测量时,只需选好内星轮标准件,通过内星轮标准件调整好定位球的大小及百分表读数,即可将后续待测内星轮中心高是否合格,准确的测出。并且本发明的定位盘可以根据内星轮型号不同做相应设计,使本发明的测量装置适用于各种型号的内星轮。As shown in Figures 1 and 2, the present invention provides a device for measuring the center height of the inner star wheel fairway, including a measuring frame 1, a length error measuring tool vertically installed on the measuring frame, and a measuring substrate connected to the bottom of the length
如图2所示,为便于测量使用,上述长度误差量具还包括测量杆10和表套11,测量杆10的顶端抵靠在百分表或千分表2的测头201上,测量杆10的底端与测量基板3相连,表套11套设在测量杆10上,表套11的顶端与百分表或千分表2固定相连。表套11内设有弹簧容置腔,在测量杆10上套设有弹簧12,弹簧12限位在弹簧容置腔内,通过弹簧可以确保百分表或千分表的测量行程。As shown in Figure 2, for the convenience of measurement, the above-mentioned length error gauge also includes a measuring
为便于测量使用,上述长度误差量具上套设有旋转座7,在旋转座7的底端设有卡槽701,测量架1上设有支座8,在支座8内设有过孔,在过孔顶端内壁上设有销柱801,长度误差量具穿设在过孔内并且旋转座7位于支座8的上方,旋转旋转座销柱801可卡入卡槽701内固定长度误差量具。在支座8内设有弹簧9,弹簧9套设在长度误差量具上,弹簧9的一端与旋转座7相连另一端与支座8相连,采用该弹簧具有一定的复位行程,便于百分表或千分表的提升。在使用本发明测量装置时,先将长度误差量具提升,使方便地将内星轮支撑在定位盘上,再通过该旋转座和支座的配合,将长度误差量具固定,进而固定百分表或千分表,进行中心高测量。For the convenience of measurement, the above-mentioned length error measuring tool is covered with a
上述测量架1包括底盘101和固定在底盘101上的支架102,定位盘5通过螺栓固定在底盘101上,这样可以方便拆卸定位盘,且定位盘可以根据内星轮的型号大小进行设计,使本发明的测量装置适用于各种型号的内星轮;上述长度误差量具安装在支架102上。Above-mentioned measuring frame 1 comprises
为更好的定位内星轮,上述定位球6的直径与内星轮球道上的圆弧段对应直径相同。定位盘5上设有固定定位球6的卡件,卡件包括限位柱501和固定在限位柱上的限位板502,定位球6卡设在限位板502与限位柱501围成的空间内,将定位球固定不动。For better positioning of the inner star wheel, the diameter of the
本发明内星轮球道中心高测量装置的测量原理及具体测量步骤为:本测量装置利用定位球6来定位支撑内星轮,通过定位球6球面圆弧与内星轮球道上的圆弧段接触,利用了弧面与弧面的紧密贴合,使支撑稳固;此时将内星轮的上表面作为基准面,测量基准面高度是否合格即是测量内星轮中心高是否合格。测量时,首先使用内星轮标准件来进行调整确定标准,将内星轮标准件置于定位盘5上确定定位球的大小及固定度,再将千分表2(也可以选择百分表)固定在测量架1上,将千分表2读数调零;然后旋转上述旋转座7使百分表提升,取出内星轮标准件,将待测内星轮置于定位盘5上;再旋转旋转座7将千分表2固定测量待测内星轮,看千分表2读数是否在允许误差范围内,若在误差范围内则待测内星轮的内星轮球道中心高合格,否则待测内星轮不合格。因此利用本发明的测量装置可以缩短测量时间,提高测量效率,并且确保了测量精度,满足内星轮连续化生产需要。The measurement principle and specific measurement steps of the center height measuring device of the inner star wheel fairway of the present invention are as follows: the measuring device uses the
综上所述,本发明的测量装置具有结构简单,适用各种内星轮的测量,既缩短了测量时间,提高了测量效率,又确保了测量精度,满足内星轮连续化生产需要。所以,本发明有效克服了现有技术中的种种缺点而具高度产业利用价值。In summary, the measuring device of the present invention has a simple structure, is suitable for measuring various inner star wheels, not only shortens the measurement time, improves the measurement efficiency, but also ensures the measurement accuracy, and meets the needs of continuous production of inner star wheels. Therefore, the present invention effectively overcomes various shortcomings in the prior art and has high industrial application value.
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments only illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical ideas disclosed in the present invention should still be covered by the claims of the present invention.
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