CN103405953B - Filter press - Google Patents

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Publication number
CN103405953B
CN103405953B CN201310389434.0A CN201310389434A CN103405953B CN 103405953 B CN103405953 B CN 103405953B CN 201310389434 A CN201310389434 A CN 201310389434A CN 103405953 B CN103405953 B CN 103405953B
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filter
capsule
filter press
housing
press
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CN103405953A (en
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景洪
代兴国
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CHONGQING SANWENNUAN ELECTRIC Co Ltd
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CHONGQING SANWENNUAN ELECTRIC Co Ltd
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Abstract

本发明实施例公开了一种压滤机包括壳体、滤环、压榨胶囊、压滤执行机构和压榨执行机构,滤环设置在壳体内,滤环与壳体之间形成滤液通道;压榨胶囊周面上具有沿其轴向方向延伸的锯齿,压榨胶囊设置在壳体内并被滤环包围,二者之间形成过滤区域,该压榨胶囊位于壳体内的部分能够在压榨执行机构的驱动下膨胀或收缩;壳体上设置有与滤液通道连通的第一滤液出口,与过滤区域连通的滤饼出口以及连通压滤执行机构与过滤区域的浆料进口;滤饼出口处设置有隔断过滤区域与外界的隔断机构。上述压滤机不仅对浓度大,粒度粗的浆料能够得到较为理想的滤饼,而且对于一些浓度低,粒度细且回收具有一定价值的浆料其回收率仍然很高。

The embodiment of the invention discloses a filter press including a shell, a filter ring, a squeeze capsule, a filter actuator and a squeeze actuator, the filter ring is arranged in the shell, and a filtrate channel is formed between the filter ring and the shell; the squeeze capsule There are sawtooths extending along its axial direction on the peripheral surface. The squeeze capsule is set in the casing and surrounded by the filter ring, forming a filter area between the two. The part of the squeeze capsule located in the casing can expand under the drive of the squeeze actuator or shrink; the shell is provided with the first filtrate outlet connected to the filtrate channel, the filter cake outlet connected with the filter area and the slurry inlet connected with the filter press actuator and the filter area; the filter cake outlet is provided with a partition filter area and external barriers. The filter press mentioned above can not only obtain an ideal filter cake for the slurry with high concentration and coarse particle size, but also has a high recovery rate for some slurry with low concentration, fine particle size and recovery value.

Description

一种压滤机a filter press

技术领域technical field

本发明涉及一种分离设备,更具体地说,涉及一种压滤机。The present invention relates to a separation device, and more particularly, to a filter press.

背景技术Background technique

压滤机是利用一种特殊的过滤介质,使得液体渗析出来的机械设备。压滤机能够提取出混合液中的固体,实现固液分离的作用。现有的压滤机主要有箱式压滤机、带式压滤机、隔膜式压滤机和板框压滤机。A filter press is a mechanical device that uses a special filter medium to allow the liquid to osmose out. The filter press can extract the solids in the mixed liquid and realize the function of solid-liquid separation. Existing filter presses mainly include box filter presses, belt filter presses, diaphragm filter presses and plate and frame filter presses.

请参阅图1和图2所示,图1为现有技术所提供的压滤机的结构示意图;图2为现有技术所提供的压滤机工作时的结构示意图。Please refer to Fig. 1 and Fig. 2, Fig. 1 is a schematic structural diagram of a filter press provided by the prior art; Fig. 2 is a schematic structural diagram of a filter press provided by the prior art when it is working.

该压滤机包括机架6′、两根横梁4′和设置在机架6′上的液压压紧装置1′。两根横梁4′之间设置有推动板2′、阻止板5′及板框组3′,其中,推动板2′与液压压紧装置1′接触,板框组3′设置在推动板2′和阻止板5′之间,板框组3′由多个板框构成。上述压滤机工作时,液压压紧装置1′的活塞杆向右挤压推动板2′,推动板2′挤压板框组3′,使板框组3′初步压紧,板框压滤机高压注料,注料完毕后,液压压紧装置1′开始工作,对物料进行压滤挤压,挤压完成后,板框与板框之间形成滤饼,液压压紧装置带动推动板向左运动,板框与板框之间力变小,滤饼在重力作用下破碎掉落。上述结构的压滤机对于浓度大,粒度粗的浆料能够得到较为理想的滤饼,但是对于一些浓度低,粒度细且回收具有一定价值的浆料就存在其局限性。The filter press comprises a frame 6', two beams 4' and a hydraulic pressing device 1' arranged on the frame 6'. A push plate 2', a stop plate 5' and a plate frame group 3' are arranged between the two beams 4', wherein the push plate 2' is in contact with the hydraulic pressing device 1', and the plate frame group 3' is arranged on the push plate 2 ' and the blocking plate 5', the plate frame group 3' is composed of a plurality of plate frames. When the above-mentioned filter press is working, the piston rod of the hydraulic pressing device 1' presses the push plate 2' to the right, and the push plate 2' squeezes the plate and frame group 3', so that the plate and frame group 3' is preliminarily compressed, and the plate and frame are pressed. The filter machine is injected with high pressure. After the injection is completed, the hydraulic pressing device 1' starts to work, and presses and squeezes the material. After the extrusion is completed, a filter cake is formed between the plate and frame, and the hydraulic pressing device drives and pushes the material. The plate moves to the left, the force between the plate frame and the plate frame becomes smaller, and the filter cake breaks and falls under the action of gravity. The filter press with the above structure can obtain an ideal filter cake for the slurry with high concentration and coarse particle size, but it has limitations for some slurry with low concentration, fine particle size and recovery value.

因此,如何打破上述局限性,成为本领域技术人员亟待解决的技术问题。Therefore, how to break the above limitations has become a technical problem to be solved urgently by those skilled in the art.

发明内容Contents of the invention

有鉴于此,本发明提供一种压滤机,以实现打破现有压滤机的局限性的目的。In view of this, the present invention provides a filter press to achieve the purpose of breaking the limitation of the existing filter press.

为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:

一种压滤机,包括壳体、滤环、压榨胶囊、压滤执行机构和压榨执行机构,其中,所述滤环设置在所述壳体内,所述滤环与所述壳体之间形成滤液通道;所述压榨胶囊周面上具有沿其轴向方向延伸的锯齿,所述压榨胶囊设置在所述壳体内并被所述滤环包围,二者之间形成过滤区域,该压榨胶囊位于所述壳体内的部分能够在所述压榨执行机构的驱动下膨胀或收缩;所述壳体上设置有与所述滤液通道连通的第一滤液出口,与所述过滤区域连通的滤饼出口以及连通所述压滤执行机构与所述过滤区域的浆料进口;所述滤饼出口处设置有隔断所述过滤区域与外界的隔断机构。A filter press, comprising a housing, a filter ring, a press capsule, a filter press actuator, and a press actuator, wherein the filter ring is arranged in the housing, and a filter ring is formed between the filter ring and the housing. Filtrate channel; there are serrations extending along the axial direction on the peripheral surface of the pressing capsule, the pressing capsule is arranged in the housing and surrounded by the filter ring, a filtering area is formed between the two, and the pressing capsule is located The part inside the housing can expand or contract under the drive of the pressing actuator; the housing is provided with a first filtrate outlet communicating with the filtrate channel, a filter cake outlet communicating with the filtering area and The filter press actuator is connected with the slurry inlet of the filter area; the filter cake outlet is provided with a blocking mechanism for blocking the filter area from the outside world.

优选地,上述压滤机中,所述隔断机构包括充填进出管、充填胶囊和充填执行机构,其中,所述充填进出管贯穿所述压榨胶囊,所述充填执行机构通过所述充填进出管驱动所述充填胶囊在所述壳体的内部膨胀或收缩。Preferably, in the above-mentioned filter press, the partition mechanism includes a filling inlet and outlet pipe, a filling capsule and a filling actuator, wherein the filling inlet and outlet pipe runs through the press capsule, and the filling actuator is driven by the filling inlet and outlet pipe The filled capsule expands or contracts inside the housing.

优选地,上述压滤机中,所述充填胶囊可拆卸的固定在所述充填进出管位于所述壳体内部的一端。Preferably, in the above-mentioned filter press, the filling capsule is detachably fixed at one end of the filling inlet and outlet tube inside the casing.

优选地,上述压滤机中,所述充填胶囊通过第一连接套固定在所述充填进出管位于所述壳体内部的一端,且所述第一连接套位于所述充填胶囊内部的一端设置有第一夹紧板,所述第一夹紧板内设置有凹槽,所述凹槽容纳所述充填胶囊的突起部,所述充填胶囊的外部设置有第二夹紧板,所述第一夹紧板与所述第二夹紧板固定连接,所述第二夹紧板上设置有第二连接套,所述第二连接套与所述压榨胶囊固定连接。Preferably, in the above-mentioned filter press, the filling capsule is fixed at one end of the filling inlet and outlet tube inside the housing through a first connecting sleeve, and the first connecting sleeve is arranged at one end inside the filling capsule. There is a first clamping plate, a groove is arranged inside the first clamping plate, the groove accommodates the protrusion of the filling capsule, a second clamping plate is arranged on the outside of the filling capsule, the first clamping plate A clamping plate is fixedly connected with the second clamping plate, a second connecting sleeve is arranged on the second clamping plate, and the second connecting sleeve is fixedly connected with the pressing capsule.

优选地,上述压滤机中,所述压榨胶囊的两端还设置有破饼机构。Preferably, in the filter press described above, a cake breaking mechanism is provided at both ends of the press capsule.

优选地,上述压滤机中,所述破饼机构包括设置在所述压榨胶囊两端的凸起以及连接位于所述压榨胶囊两端的凸起的钢丝。Preferably, in the above filter press, the cake breaking mechanism includes protrusions arranged at both ends of the press capsule and steel wires connected to the protrusions at both ends of the press capsule.

优选地,上述压滤机中,所述破饼机构还包括喷吹机构。Preferably, in the above filter press, the cake breaking mechanism further includes a blowing mechanism.

优选地,上述压滤机中,所述喷吹机构包括储气罐和连通所述储气罐与所述过滤区域的喷吹压空管。Preferably, in the above-mentioned filter press, the blowing mechanism includes an air storage tank and an injection pressure pipe connecting the air storage tank and the filtering area.

优选地,上述压滤机中,所述破饼机构还包括设置在所述壳体中部并连通所述储气罐与所述滤液通道的反吹压空管。Preferably, in the above-mentioned filter press, the cake breaking mechanism further includes a back-blowing pressure pipe arranged in the middle of the housing and communicating with the air storage tank and the filtrate channel.

优选地,上述压滤机中,所述充填进出管外周还套设有第三连接套管,所述第三连接套管位于所述壳体外的一端为第二滤液出口,所述第三连接套管位于所述壳体内的一端与所述压榨胶囊的锯齿之间的通道连通;所述壳体上还设置有第一连接套管,所述第一连接套管位于所述壳体外的一端为驱液压空口,所述第一连接套管位于所述壳体内的一端与所述压榨胶囊的锯齿之间的通道连通,所述第一连接套管、所述压榨胶囊的锯齿之间的通道以及所述第三连接套管形成一通路。Preferably, in the filter press described above, a third connection sleeve is sheathed on the outer periphery of the filling inlet and outlet pipe, and one end of the third connection sleeve outside the housing is the second filtrate outlet, and the third connection One end of the sleeve located inside the housing communicates with the channel between the teeth of the squeeze capsule; the housing is also provided with a first connecting sleeve, and one end of the first connecting sleeve located outside the housing In order to drive the hydraulic pressure hole, one end of the first connecting sleeve located in the housing communicates with the passage between the saw teeth of the pressing capsule, and the first connecting sleeve and the passage between the saw teeth of the pressing capsule And the third connecting sleeve forms a passage.

本发明提供的压滤机包括壳体、滤环、压榨胶囊、压滤执行机构和压榨执行机构,其中,所述滤环设置在所述壳体内,所述滤环与所述壳体之间形成滤液通道;所述压榨胶囊周面上具有沿其轴向方向延伸的锯齿,所述压榨胶囊设置在所述壳体内并被所述滤环包围,二者之间形成过滤区域,该压榨胶囊位于所述壳体内的部分能够在所述压榨执行机构的驱动下膨胀或收缩;所述壳体上设置有与所述滤液通道连通的第一滤液出口,与所述过滤区域连通的滤饼出口以及连通所述压滤执行机构与所述过滤区域的浆料进口;所述滤饼出口处设置有隔断所述过滤区域与外界的隔断机构。The filter press provided by the present invention includes a housing, a filter ring, a press capsule, a filter actuator and a press actuator, wherein the filter ring is arranged in the housing, and the filter ring and the housing A filtrate channel is formed; the peripheral surface of the squeeze capsule has serrations extending along its axial direction, the squeeze capsule is arranged in the housing and surrounded by the filter ring, a filter area is formed between the two, the squeeze capsule The part located in the housing can be expanded or contracted under the drive of the pressing actuator; the housing is provided with a first filtrate outlet communicating with the filtrate passage, and a filter cake outlet communicating with the filtering area And a slurry inlet that communicates with the filter press actuator and the filter area; the filter cake outlet is provided with a blocking mechanism that blocks the filter area from the outside world.

使用时,准备阶段,在隔断机构的作用下将过滤区域与外界进行隔断;压滤阶段,启动压滤执行机构,压滤执行机构通过浆料进口将浆料持续的送入至过滤区域,过滤后的浆料的滤液经过滤环进入到滤液通道,经过第一滤液出口排出至设备外,而浆料内的颗粒物停留在过滤区域内;压榨阶段,启动压榨执行机构,压榨执行机构向压榨胶囊内充入液体,压榨胶囊膨胀,膨胀后的压榨胶囊挤压滤料使得滤料成为块状结构的滤饼;破饼阶段,压榨执行机构将压榨胶囊内的液体排出,压榨胶囊收缩,滤饼在自身重力作用下从滤环上脱落,打开隔断机构,并将滤饼从滤饼出口排出。When in use, in the preparation stage, the filter area is isolated from the outside world under the action of the partition mechanism; in the filter press stage, the filter press actuator is started, and the filter press actuator continuously sends the slurry into the filter area through the slurry inlet, and the filtration The filtrate of the final slurry enters the filtrate channel through the filter ring, and is discharged out of the equipment through the first filtrate outlet, while the particulate matter in the slurry stays in the filter area; during the squeezing stage, the squeezing actuator is started, and the squeezing actuator sends the squeeze capsule Filling with liquid, the press capsule expands, and the expanded press capsule squeezes the filter material to make the filter material a block-shaped filter cake; in the cake breaking stage, the press actuator discharges the liquid in the press capsule, the press capsule shrinks, and the filter cake It falls off from the filter ring under its own gravity, opens the partition mechanism, and discharges the filter cake from the filter cake outlet.

上述结构的压滤机不仅对浓度大,粒度粗的浆料能够得到较为理想的滤饼,而且对于一些浓度低,粒度细且回收具有一定价值的浆料其回收率仍然很高,因此本发明提供的设备从一定程度上打破了现有的压滤机的局限性。The filter press with the above structure can not only obtain an ideal filter cake for the slurry with high concentration and coarse particle size, but also has a high recovery rate for some slurry with low concentration, fine particle size and recovery value. Therefore, the present invention The provided equipment breaks the limitation of the existing filter press to a certain extent.

附图说明Description of drawings

图1为现有技术所提供的压滤机的结构示意图;Fig. 1 is the structural representation of the filter press provided by the prior art;

图2为现有技术所提供的压滤机工作时的结构示意图;Fig. 2 is the structural representation when the filter press provided by the prior art works;

图3为本发明实施例提供的第一种压滤机的主剖视结构示意图;Fig. 3 is the schematic diagram of the main sectional structure of the first filter press provided by the embodiment of the present invention;

图4为本发明实施例提供的第二种压滤机的主剖视结构示意图;Fig. 4 is the main sectional structure schematic diagram of the second filter press provided by the embodiment of the present invention;

图5为本发明实施例提供的第三种压滤机的主剖视结构示意图;Fig. 5 is the main sectional structure schematic diagram of the third filter press provided by the embodiment of the present invention;

图6为本发明实施例提供的第四种压滤机的主剖视结构示意图;Fig. 6 is the schematic diagram of the main sectional structure of the fourth filter press provided by the embodiment of the present invention;

图7和图8为图6中A-A截面的剖视图;Fig. 7 and Fig. 8 are the cross-sectional view of A-A section in Fig. 6;

图9为图6中I部分的放大结构示意图;Fig. 9 is the enlarged structural representation of part I in Fig. 6;

图10为图6中II部分的放大结构示意图;Fig. 10 is a schematic diagram of the enlarged structure of part II in Fig. 6;

图11为图6中III部分的放大结构示意图;Fig. 11 is the enlarged structure diagram of part III in Fig. 6;

图12为图6所提供的压滤机的前视结构示意图;Fig. 12 is a front view structural schematic diagram of the filter press provided in Fig. 6;

图13为图12所提供的压滤机的俯视结构示意图;Fig. 13 is a top view structural schematic diagram of the filter press provided in Fig. 12;

图14为图6所提供的压滤机的后视结构示意图;Fig. 14 is a rear view structural schematic view of the filter press provided in Fig. 6;

图15为图14所提供的压滤机的俯视结构示意图;Fig. 15 is a top view structural schematic view of the filter press provided in Fig. 14;

图16为本发明实施例所提供的压榨容积罐的结构示意图;Fig. 16 is a schematic structural view of a squeeze volume tank provided by an embodiment of the present invention;

图17为本发明实施例所提供的压滤机中各部件间连接关系示意图。Fig. 17 is a schematic diagram of the connection relationship between the components in the filter press provided by the embodiment of the present invention.

其中,图1至图2中:Among them, in Figure 1 to Figure 2:

液压压紧装置1′、推动板2′、板框组3′、横梁4′、阻止板5′、机架6′Hydraulic pressing device 1', pushing plate 2', plate frame group 3', beam 4', blocking plate 5', frame 6'

图3至图17中:In Figure 3 to Figure 17:

壳体1、端盖11、喷吹口111、喷吹室112、喷吹内口113、筒体12、滤饼出口121、第一滤液出口122、滤液排放管123、浆料进口124、缓冲室125、浆料内口126、滤液出口管127、第一连接套管13、驱液压空口131、隔板132、固定套133、第二连接套管14、压榨口141、第三连接套管15、第二滤液出口151、滤环2、压榨胶囊3、过滤区域4、滤液通道5、隔断机构6、充填进出管61、充填胶囊62、充填容积罐63、第一连接套631、第二连接套632、第一夹紧板634、第二夹紧板633,螺栓635、充填进排气管64、第一固定板641、导向柱642、浆料进口管71、压滤容积罐72、气动隔膜泵73、压滤进排气管74、驱液压空管75、压榨进出管81、压榨容积罐82、罐体821、胶囊822、内夹紧板823、外夹紧板824、螺栓825、进排气管826、进排液口827、压榨进排气管83、凸起91、钢丝92、喷吹压空管93、反吹压空管94、储气罐95。Shell 1, end cap 11, blowing port 111, blowing chamber 112, blowing inner port 113, cylinder body 12, filter cake outlet 121, first filtrate outlet 122, filtrate discharge pipe 123, slurry inlet 124, buffer chamber 125, slurry inner port 126, filtrate outlet pipe 127, first connecting sleeve 13, drive hydraulic pressure hole 131, partition 132, fixed sleeve 133, second connecting sleeve 14, squeeze port 141, third connecting sleeve 15 , second filtrate outlet 151, filter ring 2, squeeze capsule 3, filter area 4, filtrate channel 5, partition mechanism 6, filling in and out pipe 61, filling capsule 62, filling volume tank 63, first connection sleeve 631, second connection Sleeve 632, first clamping plate 634, second clamping plate 633, bolt 635, filling inlet and exhaust pipe 64, first fixing plate 641, guide column 642, slurry inlet pipe 71, pressure filter volume tank 72, pneumatic Diaphragm pump 73, filter press inlet and exhaust pipe 74, drive hydraulic empty pipe 75, press inlet and outlet pipe 81, press volume tank 82, tank body 821, capsule 822, inner clamping plate 823, outer clamping plate 824, bolts 825, Intake and exhaust pipes 826, liquid inlet and outlet ports 827, press air intake and exhaust pipes 83, protrusions 91, steel wires 92, blowing air pressure pipes 93, reverse blowing air pressure pipes 94, and air storage tanks 95.

具体实施方式Detailed ways

在天然气制乙炔生产过程中,将产生大量的副产碳黑,并存在于水中,经浮选形成浓度很低(2.5%左右)的碳里浆,现采用真空转鼓过滤机进行过滤成饼料,外送填埋或进行干燥回收。由于真空过滤的过滤压差低(在0.06mPa左右),碳里浆料粒度细、浓度低、其滤饼的含固本仅为17%左右,给外运和干燥回收带来困难。另外,由于是敞开式作业、滤饼表面易产生飞扬、生产现场碳里粉尘污染较严重。天然气制乙炔过程产生的碳墨浆粒度细(平均在20um左右),富含有机物,是极难过滤的物料。因此,迫切需要一种新型的压滤机能够实现对低浓度,浆料粒度细的浆料进行压滤的压滤机。In the process of producing acetylene from natural gas, a large amount of by-product carbon black will be produced, which will exist in water, and form a carbon slurry with a very low concentration (about 2.5%) after flotation, and now use a vacuum drum filter to filter it into a cake. , sent to landfill or dried and recycled. Due to the low filtration pressure difference of vacuum filtration (about 0.06mPa), the carbon slurry has a fine particle size and low concentration, and the solid content of the filter cake is only about 17%, which brings difficulties to external transportation and drying recovery. In addition, due to the open operation, the surface of the filter cake is prone to flying, and the carbon dust pollution in the production site is serious. The carbon ink slurry produced in the natural gas to acetylene process has a fine particle size (average around 20um) and is rich in organic matter, which is extremely difficult to filter. Therefore, there is an urgent need for a new type of filter press that can realize press filtration of slurry with low concentration and fine particle size.

以下,参照附图对实施例进行说明。此外,下面所示的实施例不对权利要求所记载的发明内容起任何限定作用。另外,下面实施例所表示的构成的全部内容不限于作为权利要求所记载的发明的解决方案所必需的。Hereinafter, an embodiment will be described with reference to the drawings. In addition, the examples shown below do not limit the content of the invention described in the claims in any way. In addition, all the contents of the configurations shown in the following embodiments are not limited to be essential to the solutions of the invention described in the claims.

请参阅图3至图4所示,图3为本发明实施例提供的第一种压滤机的主剖视结构示意图;图4为本发明实施例提供的第二种压滤机的主剖视结构示意图。Please refer to Figures 3 to 4, Figure 3 is a schematic diagram of the main sectional structure of the first filter press provided by the embodiment of the present invention; Figure 4 is a main section of the second filter press provided by the embodiment of the present invention Schematic view of the structure.

该压滤机包括壳体1、滤环2、压榨胶囊3、压滤执行机构和压榨执行机构,其中,滤环2设置在壳体1内,滤环2与壳体1之间形成滤液通道5;压榨胶囊3周面上具有沿其轴向方向延伸的锯齿,压榨胶囊3设置在壳体1内并被滤环2包围,二者之间形成过滤区域4,该压榨胶囊3位于壳体1内的部分能够在压榨执行机构的驱动下膨胀或收缩;壳体1上设置有与滤液通道5连通的第一滤液出口122,与过滤区域4连通的滤饼出口121以及连通压滤执行机构与过滤区域4的浆料进口124;滤饼出口121处设置有隔断过滤区域4与外界的隔断机构6。The filter press includes a shell 1, a filter ring 2, a squeeze capsule 3, a filter actuator and a squeeze actuator, wherein the filter ring 2 is arranged in the shell 1, and a filtrate channel is formed between the filter ring 2 and the shell 1 5. There are sawtooths extending along the axial direction on the peripheral surface of the squeeze capsule 3. The squeeze capsule 3 is set in the casing 1 and surrounded by the filter ring 2, and a filter area 4 is formed between the two. The squeeze capsule 3 is located in the casing The part inside 1 can expand or contract under the drive of the pressing actuator; the shell 1 is provided with a first filtrate outlet 122 communicating with the filtrate channel 5, a filter cake outlet 121 communicating with the filtering area 4 and communicating with the filter press actuator The slurry inlet 124 of the filter area 4 and the filter cake outlet 121 are provided with an isolation mechanism 6 that isolates the filter area 4 from the outside world.

使用时,准备阶段,在隔断机构6的作用下将过滤区域4与外界进行隔断;压滤阶段,启动压滤执行机构,压滤执行机构通过浆料进口124将浆料持续的送入至过滤区域4,过滤后的浆料的滤液经过滤环2进入到滤液通道5,经过第一滤液出口122排出至设备外,而浆料内的颗粒物停留在过滤区域4内;压榨阶段,启动压榨执行机构,压榨执行机构向压榨胶囊3内充入液体,压榨胶囊3膨胀,膨胀后的压榨胶囊3挤压滤料使得滤料成为块状结构的滤饼;破饼阶段,压榨执行机构将压榨胶囊3内的液体排出,压榨胶囊3收缩,滤饼在自身重力作用下从滤环2上脱落,打开隔断机构6,并将滤饼从滤饼出口121排出。上述结构的压滤机不仅对浓度大,粒度粗的浆料能够得到较为理想的滤饼,而且对于一些浓度低,粒度细且回收具有一定价值的浆料其回收率仍然很高,因此本发明提供的设备从一定程度上打破了现有的压滤机的局限性。When in use, in the preparation stage, the filter area 4 is isolated from the outside world under the action of the partition mechanism 6; in the filter press stage, the filter press actuator is started, and the filter press actuator continuously sends the slurry to the filter through the slurry inlet 124. In area 4, the filtrate of the filtered slurry enters the filtrate channel 5 through the filter ring 2, and is discharged out of the equipment through the first filtrate outlet 122, while the particulate matter in the slurry stays in the filtering area 4; in the pressing stage, the pressing is started mechanism, the squeeze actuator fills the squeeze capsule 3 with liquid, the squeeze capsule 3 expands, and the expanded squeeze capsule 3 squeezes the filter material so that the filter material becomes a block-shaped filter cake; in the cake breaking stage, the squeeze actuator will squeeze the capsule The liquid in 3 is discharged, the squeeze capsule 3 shrinks, the filter cake falls off from the filter ring 2 under its own gravity, the partition mechanism 6 is opened, and the filter cake is discharged from the filter cake outlet 121. The filter press with the above structure can not only obtain an ideal filter cake for the slurry with high concentration and coarse particle size, but also has a high recovery rate for some slurry with low concentration, fine particle size and recovery value. Therefore, the present invention The provided equipment breaks the limitation of the existing filter press to a certain extent.

另外,本方案所提供的压滤机无需转动设备,密闭下操作,因没有旋转部件,所以容易保持密闭状态,这利于从压滤到排饼等操作均在密闭状态下完成,与敞开式的真空转鼓过滤机相比无滤饼的飞扬,作业环境得到改善。In addition, the filter press provided by this solution does not need to rotate equipment, and operates under airtight conditions. Because there are no rotating parts, it is easy to maintain an airtight state, which facilitates operations from filter pressing to cake discharge to be completed in an airtight state. Compared with Feiyang without filter cake, the working environment of the vacuum drum filter is improved.

为了进一步优化上述技术方案,请参阅图5所示,图5为本发明实施例提供的第三种压滤机的主剖视结构示意图;图6为本发明实施例提供的第四种压滤机的主剖视结构示意图。In order to further optimize the above-mentioned technical solution, please refer to Fig. 5, which is a schematic diagram of the main sectional structure of the third filter press provided by the embodiment of the present invention; Fig. 6 is the fourth filter press provided by the embodiment of the present invention Schematic diagram of the main sectional structure of the machine.

该压滤机在压榨胶囊3的两端还设置有破饼机构。所谓破饼机构就是在压榨阶段完成后,能够进一步将滤饼破碎掉的机构。The filter press is also provided with a cake breaking mechanism at both ends of the pressing capsule 3 . The so-called cake breaking mechanism is a mechanism that can further break the filter cake after the pressing stage is completed.

本方案中,破饼机构包括设置在压榨胶囊3两端的凸起91以及连接位于压榨胶囊3两端的凸起91的钢丝92。压榨阶段时,位于压榨胶囊3两端的凸起91同时跟随压榨胶囊3向滤环2靠近,待压榨结束后,压榨胶囊3收缩,而凸起91也会伴随压榨胶囊3向初始状态收缩,收缩的过程中,位于凸起91上的钢丝92能够划破滤饼,从而实现了二次破碎滤饼的目的。其中,凸起91为形状为任意的,本发明优选的为齿状结构。In this solution, the cake breaking mechanism includes protrusions 91 arranged at both ends of the pressing capsule 3 and steel wires 92 connected to the protrusions 91 located at both ends of the pressing capsule 3 . During the pressing stage, the protrusions 91 located at both ends of the pressing capsule 3 follow the pressing capsule 3 and approach the filter ring 2 at the same time. During the process, the steel wire 92 on the protrusion 91 can cut through the filter cake, thereby achieving the purpose of secondary crushing of the filter cake. Wherein, the shape of the protrusion 91 is arbitrary, and the present invention preferably has a tooth-like structure.

为了能够在落料时进一步清扫滤环2上的滤料,该破饼机构还包括喷吹机构,通过吹扫将滤环2上的滤料吹扫下去。喷吹机构通过设置在壳体1上的接口向过滤区域4或滤液通道5内吹入气体,在气体作用下,位于滤环2上的滤料会进一步的被吹扫掉落下去。其中,该喷吹机构为能够提供持续输送气体的设备。在本技术方案中,该喷吹机构包括储气罐95和连通储气罐95与过滤区域4的喷吹压空管93。该喷吹压空管93可以设置在壳体1的上端,从上向下吹扫滤料。In order to further clean the filter material on the filter ring 2 during blanking, the cake breaking mechanism also includes a blowing mechanism to blow off the filter material on the filter ring 2 by blowing. The blowing mechanism blows gas into the filter area 4 or the filtrate channel 5 through the interface provided on the housing 1, and under the action of the gas, the filter material on the filter ring 2 will be further blown down. Wherein, the blowing mechanism is a device capable of providing continuous delivery of gas. In this technical solution, the blowing mechanism includes an air storage tank 95 and a blowing pressure pipe 93 connecting the air storage tank 95 and the filter area 4 . The blowing pressure pipe 93 can be arranged on the upper end of the casing 1 to blow the filter material from top to bottom.

另外,破饼机构还包括设置在壳体1中部并连通储气罐95与滤液通道5的反吹压空管94,反向吹扫滤料其清扫效果更好。In addition, the cake breaking mechanism also includes a back blowing pressure tube 94 arranged in the middle of the housing 1 and connected to the air storage tank 95 and the filtrate channel 5, so that the cleaning effect of back blowing the filter material is better.

本发明实施例中的隔断机构6可以为阀类元件,通过旋转实现过滤区域4与外界的连通或隔断,或者其他一切能够实现隔断功能的结构。在本发明另一技术方案中主要从隔断机构6进行改进。The blocking mechanism 6 in the embodiment of the present invention can be a valve element, which realizes the communication or blocking between the filtering area 4 and the outside world through rotation, or any other structure that can realize the blocking function. In another technical solution of the present invention, improvements are mainly made from the partition mechanism 6 .

请参阅图6至图11所示,图6为本发明实施例提供的第四种压滤机的主剖视结构示意图;图7和图8为图6中A-A截面的剖视图;图9为图6中I部分的放大结构示意图;图10为图6中II部分的放大结构示意图;图11为图6中III部分的放大结构示意图。Please refer to Fig. 6 to Fig. 11, Fig. 6 is a schematic diagram of the main cross-sectional structure of the fourth filter press provided by the embodiment of the present invention; Fig. 7 and Fig. 8 are cross-sectional views of the A-A section in Fig. 6; Fig. 9 is a diagram Figure 10 is a schematic diagram of the enlarged structure of part I in Figure 6; Figure 11 is a schematic diagram of the enlarged structure of part III in Figure 6.

该隔断机构6包括充填进出管61、充填胶囊62和充填执行机构,其中,充填进出管61贯穿压榨胶囊3,充填执行机构通过充填进出管61驱动充填胶囊62在壳体1的内部膨胀或收缩。The partition mechanism 6 includes a filling inlet and outlet pipe 61, a filling capsule 62 and a filling actuator, wherein the filling inlet and outlet pipe 61 runs through the squeeze capsule 3, and the filling actuator drives the filling capsule 62 to expand or contract inside the housing 1 through the filling inlet and outlet pipe 61 .

使用时,充填执行机构通过充填进出管61向充填胶囊62中充入介质,充填胶囊62在液体的作用下膨胀,从而将过滤区域4与外界隔断。当不工作时,充填执行机构又会通过充填进出管61将充填胶囊62的介质排出。When in use, the filling actuator fills the filling capsule 62 with medium through the filling inlet and outlet pipe 61, and the filling capsule 62 expands under the action of the liquid, thereby isolating the filter area 4 from the outside world. When not working, the filling actuator will discharge the medium filling the capsule 62 through the filling inlet and outlet pipe 61 .

在本发明技术方案中,充填执行机构可以为液压泵、气压泵等能够持续输送介质的设备。In the technical solution of the present invention, the filling actuator may be a hydraulic pump, an air pump, or other equipment capable of continuously transporting media.

而充填胶囊62本身具备柔性,在内部介质的作用下能够膨胀。The filling capsule 62 itself is flexible and can expand under the action of the internal medium.

为了方便维护该设备,充填胶囊62可拆卸的固定在充填进出管61位于壳体1内部的一端。能够实现可拆卸连接的形式有多种,本方案中具体介绍其中一种,如图10所示,充填胶囊62通过第一连接套631固定在充填进出管61位于壳体1内部的一端,且第一连接套631位于充填胶囊62内部的一端设置有第一夹紧板634,第一夹紧板634内设置有凹槽,凹槽容纳充填胶囊62的突起部,充填胶囊62的外部设置有第二夹紧板633,第一夹紧板634与第二夹紧板633固定连接,第二夹紧板633上设置有第二连接套632,第二连接套632与压榨胶囊3固定连接。优选的,固定连接通过螺栓635实现。In order to facilitate maintenance of the device, the filling capsule 62 is detachably fixed at one end of the filling inlet and outlet tube 61 inside the casing 1 . There are many forms of detachable connection, and one of them is specifically introduced in this solution. As shown in FIG. One end of the first connecting sleeve 631 located inside the filling capsule 62 is provided with a first clamping plate 634, and a groove is arranged in the first clamping plate 634, the groove accommodates the protrusion of the filling capsule 62, and the outside of the filling capsule 62 is provided with The second clamping plate 633 , the first clamping plate 634 are fixedly connected with the second clamping plate 633 , the second clamping plate 633 is provided with a second connecting sleeve 632 , and the second connecting sleeve 632 is fixedly connected with the squeeze capsule 3 . Preferably, the fixed connection is realized by bolts 635 .

为了保证充填胶囊62膨胀时与壳体1同轴,如图11所示,在充填胶囊62的底端设置有第一固定板641、第一固定板641上固定有导向柱642,导向柱642与壳体1上的导向孔配合。充填胶囊62膨胀时,在导向柱642的作用下,能够保证充填胶囊62与壳体1同轴,从而使得充填胶囊62与壳体1配合的比较紧密,能够很好的隔断过滤区域4。In order to ensure that the filling capsule 62 is coaxial with the housing 1 when it expands, as shown in Figure 11, a first fixing plate 641 is provided at the bottom of the filling capsule 62, and a guide column 642 is fixed on the first fixing plate 641, and the guide column 642 Cooperate with the guide hole on the housing 1. When the filling capsule 62 expands, under the action of the guide post 642, the filling capsule 62 can be coaxial with the housing 1, so that the filling capsule 62 and the housing 1 are closely matched, and the filtering area 4 can be well isolated.

本发明实施例中的压榨胶囊3具体结构请参照图7至图9所示,该压榨胶囊3的周面上设置有沿该压榨胶囊3轴向方向延伸的锯齿,锯齿与锯齿之间形成滤液流经的通道,从一定程度上上起到过滤的作用。该压榨胶囊3套设在第二连接套管14套上并由固定套133进行固定,而第二连接套管14固定在壳体1上,第二连接套管14上通过隔板132将第二连接套管14固定在第一连接套管13上。For the specific structure of the squeeze capsule 3 in the embodiment of the present invention, please refer to Fig. 7 to Fig. 9, the peripheral surface of the squeeze capsule 3 is provided with sawtooth extending along the axial direction of the squeeze capsule 3, and a filtrate is formed between the sawtooth The channels that flow through play the role of filtering to a certain extent. The squeeze capsule 3 is sleeved on the second connecting sleeve 14 and fixed by the fixing sleeve 133, while the second connecting sleeve 14 is fixed on the housing 1, and the second connecting sleeve 14 is connected to the second connecting sleeve 14 through a partition 132. The two connecting sleeves 14 are fixed on the first connecting sleeve 13 .

为了提高压榨胶囊3的过滤效果,充填进出管61外周套设有第三连接套管15,第三连接套管15位于壳体1外的一端为第二滤液出口151,第三连接套管15位于壳体1内的一端与压榨胶囊3的锯齿之间的通道连通;壳体1上还设置有第一连接套管13,第一连接套管13位于壳体1外的一端为驱液压空口131,第一连接套管13位于壳体1内的一端与压榨胶囊3的锯齿之间的通道连通,第一连接套管13、压榨胶囊3的锯齿之间的通道以及第三连接套管15形成一通路。浆料通过驱液压空管75进入到压榨胶囊3的锯齿之间的通道并进行过滤,过滤后的滤液经过第三连接套管15与充填进出管61间的通道经第二滤液出口151排出到壳体1外部。In order to improve the filtering effect of the squeezed capsule 3, a third connection sleeve 15 is provided on the periphery of the filling inlet and outlet pipe 61, and the end of the third connection sleeve 15 located outside the housing 1 is the second filtrate outlet 151, and the third connection sleeve 15 One end inside the housing 1 communicates with the channel between the saw teeth of the pressing capsule 3; the housing 1 is also provided with a first connecting sleeve 13, and the end of the first connecting sleeve 13 located outside the housing 1 is a drive hydraulic hole 131, one end of the first connecting sleeve 13 located in the housing 1 communicates with the channel between the sawtooth of the squeeze capsule 3, the first connecting sleeve 13, the channel between the sawtooth of the squeeze capsule 3 and the third connecting sleeve 15 form a path. Slurry enters the passage between the saw teeth of the squeeze capsule 3 through the hydraulic empty pipe 75 and is filtered, and the filtered filtrate passes through the passage between the third connecting sleeve 15 and the filling inlet and outlet pipe 61 and is discharged through the second filtrate outlet 151 to outside the housing 1.

本技术方案中,还在壳体1结构上做了进一步改进,壳体1包括筒体12和紧密固定在筒体12端面上的端盖11,其中,滤环2的一端固定在筒体12的内壁上,压榨胶囊3通过第二连接套管14固定在端盖11上,第二连接套管14与压榨执行机构连通,浆料进口124设置在端盖11上或者筒体12。压榨胶囊3插入式的结构设计拆卸方便。压榨胶囊3立式结构设计能够对浆料进行较高压力的压滤。In this technical solution, a further improvement has been made on the structure of the housing 1. The housing 1 includes a cylinder body 12 and an end cover 11 tightly fixed on the end surface of the cylinder body 12, wherein one end of the filter ring 2 is fixed on the cylinder body 12 On the inner wall, the squeeze capsule 3 is fixed on the end cover 11 through the second connecting sleeve 14, the second connecting sleeve 14 communicates with the pressing actuator, and the slurry inlet 124 is arranged on the end cover 11 or the cylinder 12. The plug-in structure design of the squeeze capsule 3 is easy to disassemble. The vertical structure design of the press capsule 3 can perform press filtration of the slurry at a higher pressure.

为了简化壳体1结构,具体地,第一连接套管13首先固定在端盖11上,其中第一连接套管13内贯穿有第二连接套管14,第二连接套管14内部贯穿有第三连接套管15,充填进出管61贯穿第三连接套管15。第一连接套管13上开设有驱液压空口131,第二连接套管14上开设有压榨口141、第三连接套管15上开设有第二滤液出口151,浆料进口124设置在筒体12上,喷吹口111设置在端盖11上,反吹压空管94设置在筒体12的中部。上述各口与对应的管路连接,即:压榨进出管81与压榨口141连接,喷吹压空管93与喷吹口111连接,浆料进口管71与浆料进口124连接,驱液压空口131与驱液压空管75连接,第一滤液出口122与滤液排放管123连接,第二滤液出口151与滤液出口管127连接。In order to simplify the structure of the housing 1, specifically, the first connecting sleeve 13 is first fixed on the end cover 11, wherein the first connecting sleeve 13 is penetrated by the second connecting sleeve 14, and the second connecting sleeve 14 is penetrated by a The third connecting sleeve 15 , the filling in and out pipe 61 runs through the third connecting sleeve 15 . The first connection sleeve 13 is provided with a drive hydraulic pressure hole 131, the second connection sleeve 14 is provided with a squeeze port 141, the third connection sleeve 15 is provided with a second filtrate outlet 151, and the slurry inlet 124 is provided in the cylinder. 12 , the blowing port 111 is set on the end cover 11 , and the blowback pressure tube 94 is set in the middle of the barrel 12 . The above-mentioned ports are connected with the corresponding pipelines, that is, the squeeze inlet and outlet pipe 81 is connected with the squeeze port 141, the blowing pressure pipe 93 is connected with the blowing port 111, the slurry inlet pipe 71 is connected with the slurry inlet 124, and the hydraulic pressure hole 131 is connected. It is connected with the hydraulic empty pipe 75 , the first filtrate outlet 122 is connected with the filtrate discharge pipe 123 , and the second filtrate outlet 151 is connected with the filtrate outlet pipe 127 .

为了防止压滤阶段中浆料进入至喷吹压空管93,在端盖11内设置有喷吹室112,喷吹室112与外部接触的部位上设置喷吹口111,与过滤区域4连通的部位设置有喷吹内口113。喷吹室112的设置能够在过滤区域4与喷吹压空管93之间形成一段缓冲区域,当进行压滤时,喷吹室112在喷吹执行机构的作用下进入高压气体形成空气幕,从而能够阻断浆料压入至喷吹压空管93内。In order to prevent the slurry from entering the blowing pressure pipe 93 during the filter press stage, a blowing chamber 112 is arranged in the end cover 11, and a blowing port 111 is set on the part of the blowing chamber 112 in contact with the outside, which communicates with the filter area 4 The part is provided with a blowing inner port 113 . The setting of the blowing chamber 112 can form a section of buffer zone between the filter area 4 and the blowing pressure pipe 93. When performing press filtration, the blowing chamber 112 enters the high-pressure gas to form an air curtain under the action of the blowing actuator. Therefore, it is possible to block the slurry from being pressed into the blowing pressure pipe 93 .

为了防止浆料过快进入至过滤区域4中,在筒体12上还设置有缓冲室125,该缓冲室125位于筒体12周面,缓冲室125通过浆料内口126与过滤区域4连通。压滤执行机构首先将浆料送入至缓冲室125,然后再由缓冲室125经过浆料内口126进入至过滤区域4。In order to prevent the slurry from entering the filter area 4 too quickly, a buffer chamber 125 is also provided on the cylinder body 12. The buffer chamber 125 is located on the peripheral surface of the cylinder body 12. The buffer chamber 125 communicates with the filter area 4 through the slurry inner port 126. . The filter press actuator first sends the slurry into the buffer chamber 125 , and then enters the filter area 4 from the buffer chamber 125 through the slurry inner port 126 .

由于本方案所提供的压滤机将压滤、压榨及气力驱液这三种主要的固液分离方法集于一身,使滤饼含固手大幅度提高;采用的破饼、喷吹及反吹滤饼方式,使压滤机的脱饼变得简单可行;结构简单紧凑、重量轻、占地面积小,虽容积不大,但循环时间短,也有较高的处理能力和较广的使用范围。Since the filter press provided by this program integrates the three main solid-liquid separation methods of filtration, pressing and pneumatic liquid displacement, the solid content of the filter cake is greatly increased; the cake breaking, injection and reverse The filter cake blowing method makes the cake removal of the filter press easy and feasible; the structure is simple and compact, light in weight, and occupies a small area. Although the volume is not large, the cycle time is short, and it also has high processing capacity and wide application. scope.

以下是对各执行机构的详细介绍,请参阅图12至图17,其中,请结合图12至图17所示,图12为图6所提供的压滤机的前视结构示意图;图13为图12所提供的压滤机的俯视结构示意图;图14为图6所提供的压滤机的后视结构示意图;图15为图14所提供的压滤机的俯视结构示意图;图16为本发明实施例所提供的压榨容积罐的结构示意图;图17为本发明实施例所提供的压滤机中各部件间连接关系示意图。The following is a detailed introduction to each actuator, please refer to Figure 12 to Figure 17, where, please refer to Figure 12 to Figure 17, Figure 12 is a front view structural diagram of the filter press provided in Figure 6; Figure 13 is Fig. 12 is a schematic view of the top view of the filter press provided; Fig. 14 is a schematic view of the rear view of the filter press provided in Fig. 6; Fig. 15 is a schematic view of the top view of the filter press provided in Fig. 14; Fig. 16 is this Schematic diagram of the structure of the press capacity tank provided by the embodiment of the invention; FIG. 17 is a schematic diagram of the connection relationship between the components in the filter press provided by the embodiment of the invention.

压滤执行机构可以为液压泵、气压泵等能够持续输送介质的设备。压榨执行机构可以为液压泵、气压泵等能够持续输送介质的设备。具体地,该压滤执行机构包括气动隔膜泵73和连通气动隔膜泵73和过滤区域4的压滤容积罐72。压榨执行机构包括压榨容积罐82,压榨容积罐82与压榨胶囊3连通。The filter press actuator can be a hydraulic pump, a pneumatic pump and other equipment capable of continuously conveying media. The pressing actuator can be a hydraulic pump, a pneumatic pump and other equipment capable of continuously conveying media. Specifically, the pressure filtration actuator includes a pneumatic diaphragm pump 73 and a pressure filtration volume tank 72 communicating with the pneumatic diaphragm pump 73 and the filtration area 4 . The squeeze actuator includes a squeeze volume tank 82 which communicates with the squeeze capsule 3 .

上述各容积罐分别与储气罐95连通,由储气罐95为各容积罐提供气源。其中,压滤容积罐72通过压滤进排气管74与储气罐95连通,压榨容积罐82通过压榨进排气管83与储气罐95连通,充填容积罐63通过充填进排气管64与储气罐95连通。The volume tanks mentioned above are respectively communicated with the gas storage tank 95, and the gas storage tank 95 provides the gas source for each volume tank. Wherein, the filter press volume tank 72 is communicated with the air storage tank 95 through the filter press intake and exhaust pipe 74, the squeeze volume tank 82 is communicated with the air storage tank 95 through the press intake and exhaust pipe 83, and the filling volume tank 63 is connected with the air storage tank 95 through the filling intake and exhaust pipe. 64 communicates with the gas storage tank 95.

压滤容积罐72、充填容积罐63以及压榨容积罐82的结构相同,只是名称不同而已,本发明实施例仅以压榨容积罐82为例,请参阅图17,该压榨容积罐82包括罐体821和胶囊822,胶囊822开口处设置有内夹紧板823,内夹紧板823上设置有容纳胶囊822开口处突起部的凹槽,罐体821的端面设置有外夹紧板824,螺栓825穿过外夹紧板824和内夹紧板823,将胶囊822固定在罐体821上,内夹紧板823和外夹紧板824上设置有连通胶囊822内部的进排气管826,罐体821上设置有连通罐体821内部的进排液口827。采用容积罐方式进行胶囊的膨胀控制,有效地避免了过度膨胀损伤胶囊,工作胶囊充液可提高其压榨压力及承压力,胶囊寿命延长,独特的结构及安装方式,使其可靠性得以保证。只需气源就可运行,并重量轻、体积小、可移动式野外作用,扩大其使用范围及领域。The structure of the filter volume tank 72, the filling volume tank 63 and the squeezing volume tank 82 are the same, but the names are different. The embodiment of the present invention only takes the squeezing volume tank 82 as an example. Please refer to FIG. 17. The squeezing volume tank 82 includes a tank body 821 and capsule 822, the opening of the capsule 822 is provided with an inner clamping plate 823, the inner clamping plate 823 is provided with a groove for accommodating the protrusion at the opening of the capsule 822, the end surface of the tank body 821 is provided with an outer clamping plate 824, and the bolt 825 passes through the outer clamping plate 824 and the inner clamping plate 823, and the capsule 822 is fixed on the tank body 821. The inner clamping plate 823 and the outer clamping plate 824 are provided with an intake and exhaust pipe 826 communicating with the inside of the capsule 822. The tank body 821 is provided with a liquid inlet and discharge port 827 communicating with the inside of the tank body 821 . The expansion control of the capsule is carried out in the form of a volume tank, which effectively avoids damage to the capsule due to excessive expansion. The liquid filling of the working capsule can increase its pressing pressure and bearing pressure, and the life of the capsule is prolonged. The unique structure and installation method ensure its reliability. It can operate only with air source, and it is light in weight, small in size, and mobile in the field, expanding its scope of use and field.

请结合图6和图17所示,介绍上述压滤机具体工作过程:Please combine with Figure 6 and Figure 17 to introduce the specific working process of the above filter press:

准备阶段:①将充填容积罐63、压榨容积罐82充液,②将压滤容积罐72充气③将充填容积罐63内胶囊充气使其罐内液体充入充填胶囊62使其膨胀使过滤区域4与外界隔断。Preparation stage: ① Fill the filling volume tank 63 and the squeezing volume tank 82 with liquid; ② Inflate the pressure filter volume tank 72; 4 Cut off from the outside world.

进料压滤:①启动气动隔膜泵73通过浆料进口管71向过滤区域4进料进行压滤。②喷吹室112注气电磁阀打开,向喷吹室112注入适量的压空,阻止料浆进入喷吹室112。③压滤容积罐72内胶囊排气,将泵入的料浆吸入罐内,待泵停止运转后再充分使罐内料浆继续压入过滤区域4,继续进行压滤过程。Feed filter press: ① Start the pneumatic diaphragm pump 73 to feed material to the filter area 4 through the slurry inlet pipe 71 for press filter. ②The air injection solenoid valve of the injection chamber 112 is opened, and an appropriate amount of compressed air is injected into the injection chamber 112 to prevent the slurry from entering the injection chamber 112. ③The capsule in the pressure filter volume tank 72 is exhausted, and the pumped slurry is sucked into the tank. After the pump is stopped, the slurry in the tank is fully pressed into the filter area 4, and the filter press process is continued.

进行压榨:压榨胶囊3膨胀压榨,向压榨容积罐82内胶囊充气,使其罐内液体注入压榨胶囊3,使其膨胀,对过滤区域4的滤料进行压榨脱液;压榨后期通过驱液压空通路注入压空,对滤饼进气力驱液,同时对过滤介质进反吹再生。Squeeze: Squeeze the capsule 3 to expand and press, inflate the capsule in the squeeze volume tank 82, so that the liquid in the tank is injected into the squeeze capsule 3 to make it expand, and the filter material in the filter area 4 is squeezed and deliquored; The channel is injected with compressed air, and the filter cake is forced to drive liquid, and at the same time, the filter medium is regenerated by backflushing.

破饼过程:压榨容积罐82内胶囊排气,使压榨胶囊3内液体吸回压榨容积罐82,使其收缩。收缩过程中压榨胶囊3上的钢丝92将割破滤饼。在压榨胶囊3收缩后期,通过反吹压空管94向滤液通道5通入压空,对其过滤介质进行反吹及脱饼。Cake breaking process: the capsule in the squeeze volume tank 82 is exhausted, so that the liquid in the squeeze capsule 3 is sucked back into the squeeze volume tank 82 to shrink it. The steel wire 92 on the pressing capsule 3 will cut the filter cake during shrinkage. In the late stage of contraction of the squeeze capsule 3, the filtrate channel 5 is fed with compressed air through the back blowing air tube 94, and the filter medium is back blown and decaketed.

充填容积罐63内胶囊排气,将充填胶囊62内液体吸回充填容积罐63,使其收缩留出滤料通道。打开喷吹室112与储气罐95的电磁阀进行饼料的喷吹滤料,将滤饼吹入下部的料桶(袋)中。The capsule in the filling volume tank 63 is exhausted, and the liquid in the filling capsule 62 is sucked back into the filling volume tank 63 to make it shrink and leave the filter material passage. Open the electromagnetic valve of the blowing chamber 112 and the air storage tank 95 to blow the filter material of the cake, and blow the filter cake into the lower material barrel (bag).

充填容积罐63内胶囊再次充气进行下一循环作业。Fill the capsule in the volume tank 63 to inflate again to carry out the next cycle operation.

经过上述工作过程描述可知,整个工作过程中只需要控制各个管路的开启关闭就能够实现对浆料的压滤,因此,配套的可以在各管路上安装电磁阀,就能够实现各管路的开或闭,就能完成整个循环过程,所以容易实现自动化控制,就能满足整个工艺生产过程自动控制的需求。Through the description of the above working process, it can be known that the pressure filtration of the slurry can be realized only by controlling the opening and closing of each pipeline in the whole working process. Opening or closing can complete the entire cycle process, so it is easy to realize automatic control, which can meet the needs of automatic control of the entire process production process.

经过试验可知,本发明所提供的压滤机过滤压差大,单位面积的过滤能力是真空转鼓过滤机的5-6倍,单位产品耗能下降30%;占地面积小,几台并联就可以实现连续作业;由于是密闭过滤和滤饼含固本提高及滤饼被压实,在喷吹脱饼染料中的飞扬极少,可大大地减轻了作业现场的碳墨粉尘污染;滤饼含固本可由真空过滤的17%提高到27%,可大大地减少滤饼的外运量,成倍减少干燥回收过程中的热能消耗。It can be seen from tests that the filter press provided by the present invention has a large filtration pressure difference, the filtration capacity per unit area is 5-6 times that of a vacuum drum filter, and the energy consumption per unit product is reduced by 30%; Continuous operation can be realized; due to the airtight filtration and the increase of the solid content of the filter cake and the compaction of the filter cake, there is very little flying in the blown decake dye, which can greatly reduce the carbon ink dust pollution on the job site; The solid content of the cake can be increased from 17% to 27% in vacuum filtration, which can greatly reduce the amount of filter cake transported out and double the heat energy consumption in the drying and recycling process.

对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1. a filter press, is characterized in that, comprise housing, filter ring, squeezing capsule, press filtration executing agency and squeezing executing agency, wherein, described filter ring is arranged in described housing, forms filtrate channel between described filter ring and described housing; Described squeezing capsule side face has the sawtooth extended along its axial direction, the passage of filtrate flow warp is formed between described sawtooth and described sawtooth, described squeezing capsule to be arranged in described housing and to be surrounded by described filter ring, therebetween form filtration zone, the part that this squeezing capsule is positioned at described housing can expand or shrink under the driving of described squeezing executing agency; Described housing is provided with the first filtrate (liquid be communicated with described filtrate channel, the filtered solid outlet be communicated with described filtration zone and be communicated with the slurry import of described press filtration executing agency and described filtration zone; Described filtered solid outlet place is provided with and cuts off described filtration zone and extraneous separating mechanism.
2. filter press as claimed in claim 1, it is characterized in that, described separating mechanism comprises filling inlet/outlet pipe, capsule charge and filling executing agency, wherein, described filling inlet/outlet pipe runs through described squeezing capsule, and described filling executing agency drives described capsule charge in the internal expansion of described housing or contraction by described filling inlet/outlet pipe.
3. filter press as claimed in claim 2, it is characterized in that, described capsule charge is dismountable is fixed on one end that described filling inlet/outlet pipe is positioned at described enclosure interior.
4. filter press as claimed in claim 3, it is characterized in that, described capsule charge is fixed on by the first adapter sleeve one end that described filling inlet/outlet pipe is positioned at described enclosure interior, and one end that described first adapter sleeve is positioned at described capsule charge inside is provided with the first clamping plate, groove is provided with in described first clamping plate, described groove holds the jut of described capsule charge, the outer setting of described capsule charge has the second clamping plate, described first clamping plate is fixedly connected with described second clamping plate, described second clamping plate is provided with the second adapter sleeve, described second adapter sleeve is fixedly connected with described squeezing capsule.
5. filter press as claimed in claim 4, it is characterized in that, the two ends of described squeezing capsule are also provided with Po Bing mechanism.
6. filter press as claimed in claim 5, is characterized in that, described Po Bing mechanism comprises the steel wire that the projection that is arranged on described squeezing capsule two ends and connection are positioned at the projection at described squeezing capsule two ends.
7. filter press as claimed in claim 6, it is characterized in that, described Po Bing mechanism also comprises spraying and blowing organ.
8. filter press as claimed in claim 7, it is characterized in that, described spraying and blowing organ comprises air accumulator and presses blank pipe with the winding-up being communicated with described air accumulator and described filtration zone.
9. filter press as claimed in claim 8, is characterized in that, described Po Bing mechanism also comprises and is arranged on described housing central section and blank pipe is pressed in the blowback being communicated with described air accumulator and described filtrate channel.
10. filter press as claimed in claim 2, it is characterized in that, described filling inlet/outlet pipe periphery is also arranged with the 3rd joint sleeve, described 3rd joint sleeve one end be positioned at outside described housing is the second filtrate (liquid, the channel connection between one end in described housing of described 3rd joint sleeve and the sawtooth of described squeezing capsule; Described housing is also provided with the first joint sleeve, eat dishes without rice or wine for driving hydraulic pressure in one end that described first joint sleeve is positioned at outside described housing, channel connection between one end in described housing of described first joint sleeve and the sawtooth of described squeezing capsule, the passage between the sawtooth of described first joint sleeve, described squeezing capsule and described 3rd joint sleeve form a path.
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JPH0671113A (en) * 1992-08-28 1994-03-15 Noritake Tekkosho:Kk Method for releasing cake in filter press
CN2492287Y (en) * 2001-07-21 2002-05-22 深圳市金达莱环保有限公司 Plate filter press with air pocket
CN1460532A (en) * 2003-06-18 2003-12-10 罗英铭 Strong expression blade type filter
CN202342964U (en) * 2011-10-14 2012-07-25 郑州华一高科工程有限公司 Air bag type efficient solid-liquid separation press filter
CN202342965U (en) * 2011-10-28 2012-07-25 郑州华一高科工程有限公司 Air cushion diaphragm type two-stage squeezing solid-liquid separation filter press
CN103223269A (en) * 2013-04-19 2013-07-31 广西新天德能源有限公司 Energy-saving diaphragm type pressure filter
CN203469574U (en) * 2013-08-30 2014-03-12 重庆三温暖电气有限公司 Filter press

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1344160A (en) * 1971-12-21 1974-01-16 Kurita Machinery Manuf Filter press
JPH0671113A (en) * 1992-08-28 1994-03-15 Noritake Tekkosho:Kk Method for releasing cake in filter press
CN2492287Y (en) * 2001-07-21 2002-05-22 深圳市金达莱环保有限公司 Plate filter press with air pocket
CN1460532A (en) * 2003-06-18 2003-12-10 罗英铭 Strong expression blade type filter
CN202342964U (en) * 2011-10-14 2012-07-25 郑州华一高科工程有限公司 Air bag type efficient solid-liquid separation press filter
CN202342965U (en) * 2011-10-28 2012-07-25 郑州华一高科工程有限公司 Air cushion diaphragm type two-stage squeezing solid-liquid separation filter press
CN103223269A (en) * 2013-04-19 2013-07-31 广西新天德能源有限公司 Energy-saving diaphragm type pressure filter
CN203469574U (en) * 2013-08-30 2014-03-12 重庆三温暖电气有限公司 Filter press

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