CN103394751B - A kind of Double-head cutting machine - Google Patents
A kind of Double-head cutting machine Download PDFInfo
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- CN103394751B CN103394751B CN201310268735.8A CN201310268735A CN103394751B CN 103394751 B CN103394751 B CN 103394751B CN 201310268735 A CN201310268735 A CN 201310268735A CN 103394751 B CN103394751 B CN 103394751B
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Abstract
Description
技术领域:Technical field:
本发明涉及切割机技术领域,更具体地说涉及一种双机头的锯片切割机。The invention relates to the technical field of cutting machines, in particular to a double-head saw blade cutting machine.
背景技术:Background technique:
在加工生产的过程中,许多时候需要对工件进行切割,现有技术中最常用的切割设备为锯片切割机,在切割的时候首先需要将工件定位夹紧,然后切割机头进行移动对工件切割,而在整个切割过程中,工件的夹紧机构是固死的,不会发生动作的,因此需要对一个工件进行多次切割的情况之下,或是切割没有到位需要重新进行切割的时候,只有重新对工件进行定位装夹,这使得切割的生产效率底下,同时多次装夹还会影响生产加工过程中的切割精度。In the process of processing and production, it is often necessary to cut the workpiece. The most commonly used cutting equipment in the prior art is a saw blade cutting machine. When cutting, the workpiece needs to be positioned and clamped first, and then the cutting head moves to the workpiece. During the entire cutting process, the clamping mechanism of the workpiece is fixed and will not move. Therefore, when a workpiece needs to be cut multiple times, or when the cutting is not in place and needs to be re-cut , Only re-positioning and clamping the workpiece, which makes the cutting production efficiency low, and multiple clamping will also affect the cutting accuracy in the production process.
发明内容:Invention content:
本发明的目的就在于提供一种双机头切割机,它可以提高切割的生产效率,降低工人的劳动强度的同时可以提高切割的精度。The object of the present invention is to provide a double-head cutting machine, which can improve the production efficiency of cutting, reduce the labor intensity of workers and improve the cutting precision at the same time.
为实现上述目的,本发明的一种双机头切割机包括机架,所述机架上按左右对称设置有两个工作工位,在每个工作工位上安装有纵向滑轨,可以沿着滑轨移动的切割机头安装在纵向滑轨上,该所述切割机头由液压驱动,所述每个工位上还设置有横向滑轨,可以沿着横向滑轨移动的工件夹紧机构安装在横向滑轨上;所述夹紧机构的结构为在一底板上固定一下夹紧块,所述底板上还安装有气缸,上夹紧块位于下夹紧块的正上方且固定在气缸的活塞杆,所述底板可移动地安装在横向滑轨上;所述底板上设置有一将其锁紧的锁紧装置;所述锁紧装置的结构为在机架上固定有与横向滑轨相平行的成长条状的矩形块,所述矩形块上开设有T型槽,与T型槽相配合的T型块置于T型槽中,所述T型块上固定有一螺杆,该所述螺杆穿设在底板上,一带有拧紧手柄的锁紧螺母螺接在螺杆上;所述切割机头由切割锯片、齿轮箱以及高速电机构成,所述高速电机的主轴与齿轮箱输入齿轮连接,所述切割锯片固定在齿轮箱的输出轴上。In order to achieve the above object, a double-head cutting machine of the present invention includes a frame on which two working stations are symmetrically arranged on the left and right, and a longitudinal slide rail is installed on each working station, which can be moved along the The cutting head moving along the slide rail is installed on the longitudinal slide rail, the cutting head is driven by hydraulic pressure, and each station is also equipped with a transverse slide rail, which can clamp the workpiece moving along the transverse slide rail The mechanism is installed on the horizontal slide rail; the structure of the clamping mechanism is to fix the clamping block on a bottom plate, and the cylinder is also installed on the bottom plate, and the upper clamping block is located directly above the lower clamping block and fixed on the The piston rod of the cylinder, the bottom plate is movably installed on the horizontal slide rail; the bottom plate is provided with a locking device to lock it; The rails are parallel to the elongated strip-shaped rectangular block. The rectangular block is provided with a T-shaped slot. The T-shaped block matched with the T-shaped slot is placed in the T-shaped slot. A screw is fixed on the T-shaped block. The screw rod is installed on the bottom plate, and a lock nut with a tightening handle is screwed on the screw rod; the cutting machine head is composed of a cutting saw blade, a gear box and a high-speed motor, and the main shaft of the high-speed motor and the gear box input The gears are connected, and the cutting saw blade is fixed on the output shaft of the gear box.
作为上述技术方案的优选,所述机架上固定有一定块,所述定块上铰接有一螺纹杆,所述螺纹杆的后端固定有一转动手轮,所述螺纹杆的前部通过丝杆螺母与底板连接。As a preference of the above technical solution, a fixed block is fixed on the frame, a threaded rod is hinged on the fixed block, a rotating hand wheel is fixed at the rear end of the threaded rod, and the front part of the threaded rod passes through the screw rod. The nut is connected with the bottom plate.
作为上述技术方案的优选,所述气缸安装在一立架上,所述立架的下端固定在底板上。As a preference of the above technical solution, the cylinder is installed on a stand, and the lower end of the stand is fixed on the bottom plate.
作为上述技术方案的优选,所述机架的下方设置有一用于放置肥料的废料台车。As a preference of the above technical solution, a waste trolley for placing fertilizer is arranged under the frame.
本发明的有益效果在于:本发明在需要对工件进行多次切割的情况之下,或是切割没有到位需要重新修正切割的时候,不需要再次重新装夹,一次装夹可以完成多次切割,可以大大提高切割的效率,同时由于不在需要进行多次装夹,它还可以进一步提高工件的切割精度,同时在装夹的过程中,工件的装夹非常方便,另外本发明中设置有两个机头,在两个对称设置的切割机头可以同时工作,而且,可以轮换装夹切割,更进一步提高切割效率。The beneficial effect of the present invention is that: the present invention does not need to be re-clamped again when the workpiece needs to be cut multiple times, or when the cutting is not in place and needs to be re-corrected, and one-time clamping can complete multiple cuts. It can greatly improve the cutting efficiency. At the same time, it can further improve the cutting accuracy of the workpiece because it does not need to be clamped multiple times. At the same time, in the process of clamping, the clamping of the workpiece is very convenient. The two symmetrically arranged cutting heads can work at the same time, and the clamping and cutting can be rotated to further improve the cutting efficiency.
附图说明:Description of drawings:
下面结合附图对本发明做进一步的说明:Below in conjunction with accompanying drawing, the present invention will be further described:
图1为本发明的立体结构示意图Fig. 1 is the three-dimensional structure schematic diagram of the present invention
图2为本发明没有安装切割机头时的立体结构示意图Fig. 2 is the schematic diagram of the three-dimensional structure when the cutting head is not installed in the present invention
图3为图2的主视图Figure 3 is the front view of Figure 2
图4为图3的俯视图Figure 4 is a top view of Figure 3
图5为切割机头的结构示意图Figure 5 is a schematic diagram of the structure of the cutting machine head
图6为切割机头的结构示意图Figure 6 is a schematic diagram of the structure of the cutting machine head
图7为锁紧装置的结构示意图Figure 7 is a schematic diagram of the structure of the locking device
图中:1、机架;2、切割机头;3、工件夹紧机构;4、锁紧装置;5、废料台车;11、纵向滑轨;12、横向滑轨;21、高速电机;22、齿轮箱;23、切割锯片;31、底板;32、下夹紧块;33、上夹紧块;34、气缸;35、立架;36、定块;37、转动手轮;38、螺纹杆;41、矩形块;42、T型槽;43、T型块;44、螺杆;45、锁紧螺母In the figure: 1. Rack; 2. Cutting head; 3. Work clamping mechanism; 4. Locking device; 5. Scrap trolley; 11. Longitudinal slide rail; 12. Horizontal slide rail; 22, gear box; 23, cutting saw blade; 31, bottom plate; 32, lower clamping block; 33, upper clamping block; 34, cylinder; 35, stand; 36, fixed block; 37, rotating hand wheel; 38 , threaded rod; 41, rectangular block; 42, T-shaped slot; 43, T-shaped block; 44, screw rod; 45, lock nut
具体实施方式:detailed description:
以下所述仅为体现本发明原理的较佳实施例,并不因此而限定本发明的保护范围The following descriptions are only preferred embodiments embodying the principles of the present invention, and do not therefore limit the protection scope of the present invention
如图1至7所示为本发明一种双机头切割机的实施例,它包括机架1,所述机架1上按左右对称设置有两个工作工位,在每个工作工位上安装有纵向滑轨11,可以沿着滑轨移动的切割机头2安装在纵向滑轨11上,该所述切割机头2由液压驱动,所述每个工位上还设置有横向滑轨12,可以沿着横向滑轨12移动的工件夹紧机构3安装在横向滑轨12上。As shown in Figures 1 to 7, it is an embodiment of a double-head cutting machine of the present invention, which includes a frame 1, and two work stations are symmetrically arranged on the left and right sides of the frame 1, and each work station A longitudinal slide rail 11 is installed on it, and a cutting head 2 that can move along the slide rail is installed on the longitudinal slide rail 11. The cutting head 2 is driven by hydraulic pressure, and each station is also provided with a transverse slide rail. The rail 12, the workpiece clamping mechanism 3 that can move along the transverse slide rail 12 is installed on the transverse slide rail 12.
在本实施例中,切割机头2由切割锯片23、齿轮箱22以及高速电机21构成,所述高速电机21的主轴与齿轮箱22输入齿轮连接,所述切割锯片23固定在齿轮箱22的输出轴上。In this embodiment, the cutting machine head 2 is composed of a cutting saw blade 23, a gear box 22, and a high-speed motor 21. The main shaft of the high-speed motor 21 is connected to the input gear of the gear box 22, and the cutting saw blade 23 is fixed on the gear box. 22 on the output shaft.
夹紧机构3的结构为在一底板31上固定一下夹紧块32,所述底板31上还安装有气缸34,上夹紧块33位于下夹紧块32的正上方且固定在气缸34的活塞杆,所述底板31可移动地安装在横向滑轨12上。The structure of the clamping mechanism 3 is to fix a clamping block 32 on a base plate 31, and an air cylinder 34 is also installed on the base plate 31. The piston rod, the bottom plate 31 is movably mounted on the transverse slide rail 12 .
机架1上固定有一定块36,所述定块36上铰接有一螺纹杆38,所述螺纹杆38的后端固定有一转动手轮37,所述螺纹杆38的前部通过丝杆螺母与底板31连接。A certain block 36 is fixed on the frame 1, a threaded rod 38 is hinged on the fixed block 36, a rotating handwheel 37 is fixed at the rear end of the threaded rod 38, and the front portion of the threaded rod 38 is connected with a screw nut and The bottom plate 31 is connected.
底板31上设置有一将其锁紧的锁紧装置4,该锁紧装置4用于在切割的时候将底板31锁紧,使其在切割的过程中不会发生位移。The bottom plate 31 is provided with a locking device 4 for locking it. The locking device 4 is used to lock the bottom plate 31 during cutting so that it will not be displaced during the cutting process.
具体到本实施例中,该锁紧装置4的结构为在机架1上固定有与横向滑轨12相平行的成长条状的矩形块41,所述矩形块41上开设有T型槽42,与T型槽42相配合的T型块43置于T型槽42中,所述T型块43上固定有一螺杆44,该所述螺杆44穿设在底板31上,一带有拧紧手柄的锁紧螺母45螺接在螺杆44上。Specifically in this embodiment, the structure of the locking device 4 is that a long strip-shaped rectangular block 41 parallel to the transverse slide rail 12 is fixed on the frame 1, and a T-shaped slot 42 is opened on the rectangular block 41. , the T-shaped block 43 matched with the T-shaped slot 42 is placed in the T-shaped slot 42, and a screw 44 is fixed on the T-shaped block 43, and the screw 44 is penetrated on the bottom plate 31, and a screw with a tightening handle The locking nut 45 is screwed on the screw rod 44 .
气缸34安装在一立架35上,所述立架35的下端固定在底板31上,这使得固定在气缸34活塞杆上的上夹紧块33正好位于下夹紧块32的正上方。Cylinder 34 is installed on a stand 35, and the lower end of described stand 35 is fixed on the base plate 31, and this makes the upper clamping piece 33 that is fixed on the piston rod of cylinder 34 just be positioned at the right top of lower clamping piece 32.
机架1的下方设置有一用于放置废料的废料台车5,在切割的时候会出现端部的废料,该废料掉落到废料台车5中,方便了对废料收集,使得设备的工作台面更加清洁。The bottom of the frame 1 is provided with a waste trolley 5 for placing waste materials. When cutting, there will be waste at the end, and the waste will fall into the waste trolley 5, which facilitates the collection of waste materials and makes the work surface of the equipment cleaner.
本发明在工作的时候,首先将工件放置在下夹紧块32上,然后气缸34带动上夹紧块33将工件夹紧,然后通过手摇转动手轮37带动螺纹杆38转动,所述螺纹杆38通过固定在底板31上的丝杆螺母带动底板31沿着横向滑轨12移动,调整使得底板31位于合适的位置,之后拧紧锁紧螺母45使得T型块43与T型槽42紧配合,这使得底板31锁紧在矩形块41上,此时液压驱动切割机头2移动,高速旋转的切割锯片23对工件进行切割。When the present invention is working, the workpiece is first placed on the lower clamping block 32, then the cylinder 34 drives the upper clamping block 33 to clamp the workpiece, and then the threaded rod 38 is driven to rotate by turning the handwheel 37 by hand, and the threaded rod 38 drives the base plate 31 to move along the transverse slide rail 12 through the screw nut fixed on the base plate 31, adjusts the base plate 31 to be in a proper position, and then tightens the locking nut 45 so that the T-shaped block 43 and the T-shaped groove 42 are tightly matched. This causes the base plate 31 to be locked on the rectangular block 41 , and the cutting head 2 is hydraulically driven to move, and the cutting saw blade 23 rotating at high speed cuts the workpiece.
Claims (4)
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| CN103568076B (en) * | 2013-10-30 | 2015-05-06 | 桂林福冈新材料有限公司 | Double-station wood sawing machine |
| CN105269044A (en) * | 2014-07-03 | 2016-01-27 | 池州市大正机械制造有限责任公司 | Multi-surface milling device |
| CN104439525B (en) * | 2014-11-26 | 2017-05-17 | 余姚市富达电子有限公司 | Cutting machine for heating disk of electric kettle |
| CN109723807A (en) * | 2019-03-01 | 2019-05-07 | 苏州金凯达机械科技股份有限公司 | A kind of gear-box mounting surface boss |
| CN110102821B (en) * | 2019-06-05 | 2024-05-10 | 温州阿德沃自动化设备有限公司 | Double-saw-blade opening assembly |
| CN110640221A (en) * | 2019-10-10 | 2020-01-03 | 徐州万旭机械有限公司 | Machining burr cutting device |
| CN114289792A (en) * | 2022-03-09 | 2022-04-08 | 成都市翔风暖通设备有限责任公司 | Ventilation equipment accessory manufacturing is with metal sheet cutting process equipment |
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Denomination of invention: A dual head cutting machine Granted publication date: 20160525 Pledgee: Anhui Mingguang Rural Commercial Bank Co.,Ltd. Tiyulu Sub branch Pledgor: Anhui Jingye Protection Technology Co.,Ltd. Registration number: Y2024980015603 |
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