CN103390773A - Coating machine for plate group of lead acid battery - Google Patents

Coating machine for plate group of lead acid battery Download PDF

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Publication number
CN103390773A
CN103390773A CN2013103371206A CN201310337120A CN103390773A CN 103390773 A CN103390773 A CN 103390773A CN 2013103371206 A CN2013103371206 A CN 2013103371206A CN 201310337120 A CN201310337120 A CN 201310337120A CN 103390773 A CN103390773 A CN 103390773A
Authority
CN
China
Prior art keywords
film
utmost point
cutting knife
acid battery
guide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2013103371206A
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Chinese (zh)
Inventor
段后江
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GUIYANG JIANGSAN AUTOMATION EQUIPMENT CO Ltd
Original Assignee
GUIYANG JIANGSAN AUTOMATION EQUIPMENT CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by GUIYANG JIANGSAN AUTOMATION EQUIPMENT CO Ltd filed Critical GUIYANG JIANGSAN AUTOMATION EQUIPMENT CO Ltd
Priority to CN2013103371206A priority Critical patent/CN103390773A/en
Publication of CN103390773A publication Critical patent/CN103390773A/en
Pending legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention discloses a coating machine for a plate group of a lead acid battery. The coating machine comprises a base plate as well as a membrane draft gear and a membrane guide device which are arranged on the base plate, wherein the membrane guide device is arranged below the membrane draft gear, a membrane cutting mechanism is arranged below the membrane guide device, a membrane pulling device is also arranged under the membrane guide device, a feed device and a boxing device are respectively arranged at two sides of the membrane pulling device, and the boxing device is installed on the base plate through a work platen and a platen support arranged below the boxing device. The coating machine can complete automatic coating of the plate group of the lead acid battery by integrating the membrane draft gear, the membrane guide device, the membrane cutting mechanism and the membrane pulling device and combining the feed device and the boxing device, thus having high degree of automation, low labor intensity, high production efficiency, and convenience in use, and operators do not inhale dust easily. The coating machine has low cost and simple structure, is easy to process, and can be widely popularized and applied in the technical field of storage battery production.

Description

A kind of lead-acid battery utmost point group coating machine
Technical field
The invention belongs to lead-acid battery manufacturing technology field, relate to a kind of lead-acid battery production equipment, specifically relate to a kind of lead-acid battery utmost point group coating machine.
Background technology
Lead-acid battery is that a kind of electrode is mainly made by lead and oxide thereof, and electrolyte is the storage battery of sulfuric acid solution.Application and extensively,, no matter be in traffic, communication, electric power, military affairs or in navigation, each economic field of aviation, all played indispensable important function.Along with the development of economic technology and the increase day by day of lead-acid battery use amount, the production of lead-acid battery is had higher requirement.Yet the operating type of traditional lead-acid battery laminating machine easily causes utmost point group to produce barrier film or pole plate left and right displacement, highly uneven, the quality problems such as the dust that utmost point group is piled up on platform pollutes, not only affect work efficiency, and be related to inside battery pole plate rosin joint and these two important generations of off quality of short circuit.Therefore, can wrap up thin film on utmost point group, in the lead-acid battery industry, most of the employing on simple platform of utmost point group's coating operation fully be relied on and manually carry out coating, lack necessary instrument, this artificial coating mode causes the staff easily to suck dust, and labour intensity is large, and efficiency is low.For realizing the automation of utmost point group coating, at present, various storage battery coating machines have appearred on the market, but existing coating machine is mostly employing, and horizontal membrane mode is carried out coating, adopt this coating mode can not regulate arbitrarily film length, therefore when the utmost point group to requiring different film length carries out coating, need to separately install standby or change corresponding parts, thereby increasing use cost.The horizontal membrane mode of employing is simultaneously carried out coating; film easily damages in the coating process, and therefore operating personnel will constantly shut down the film that arranges damage in process of production, and then affect the machine operation stability; thereby reduction production efficiency, affect the product yields simultaneously.
Summary of the invention
For addressing the above problem, the invention provides a kind of lead-acid battery utmost point group coating machine, adopt this coating machine to carry out coating to utmost point group by vertical membrane mode, thereby greatly enhance productivity and the product yields.
The objective of the invention is to be achieved by following technical solution:
A kind of lead-acid battery utmost point group coating machine, comprise base plate and be arranged on packaging film feeding device and film guide on base plate, described film guide is positioned at packaging film feeding device below, be provided with the film cutting machine structure below film guide, also be provided with film drawing device under described film guide, described film drawing device both sides are respectively equipped with pay-off and enter box device, describedly enter box device and are arranged on base plate by working plate and the platen plate supporting that is placed in its below.
Described packaging film feeding device comprises film vertical support and film lateral support, wherein the film vertical support is fixed on base plate, the film lateral support is fixed on film vertical support upper end and parallel with base plate, is respectively equipped with the reel and the film guide wheel that are parallel to each other on the film lateral support.
Described film guide comprises active rubber tire and the driven rubber tire that is arranged on side by side film lateral support front lower place, also comprises simultaneously the cylinder that drives film guide.
Described film drawing device comprises the vertical lift planker and is arranged on grip block on the vertical lift planker, and be connected with the folding shifting block in the grip block lower end, the folding pulling block is connected with the vertical lift planker by the pulling block drive unit.
Described film cutting machine structure comprises to be cut film drive unit, film cutting machine structure seat, film cutting machine structure mounting panel, cutting knife planker, cutting knife mount pad and is arranged on cutting knife on the cutting knife mount pad, wherein film cutting machine structure mounting panel is arranged on film cutting machine structure seat, the cutting knife planker is arranged on film cutting machine structure mounting panel, the cutting knife mount pad is arranged on the cutting knife planker, cut the film drive unit and be arranged on film cutting machine structure mounting panel, and piston rod is connected with the cutting knife planker.
The described cutting knife mount pad that is arranged on is provided with open slot, and cutting knife is arranged in open slot by bolt, and the edge of a knife of cutting knife becomes 5~80 ° of angles with the installed surface of cutting knife mount pad.
Described pay-off comprises horizontal drive mechanism and the utmost point group lowering or hoisting gear that is arranged on base plate, and wherein utmost point group lowering or hoisting gear is arranged on base plate by utmost point group lifting guide pillar, at horizontal drive mechanism, by utmost point group lowering or hoisting gear one end, is provided with ejection block.
Described enter box device comprise feed bin, in the discharging push pedal below feed bin, at the trapezoidal cylinder that enters the box guide block and be connected the discharging push pedal between discharging push pedal and film cutting machine structure seat.
Described film cutting machine structure seat is provided with the height regulating block, and the upper end of height regulating block is connected with film cutting machine structure mounting panel.
Described film guide below is provided with vaccum suction pipe by cutting knife one side.
The invention has the beneficial effects as follows:
Compared with prior art, the present invention is integrated by combination film draw-gear, film guide, film cutting machine structure and film drawing device, then coordinates pay-off and enter box device and complete lead-acid battery utmost point group's automatic coating.Automaticity is high, and labour intensity is low, and production efficiency is high, easy to use, and operating personnel are difficult for sucking dust.On film lateral support due to the packaging film feeding device, the film guide wheel is set, and below the film guide wheel, film guide is set, vertically advance film thereby form, form vertical membrane in conjunction with the film drawing device that is placed in the film guide below again, thereby avoided film damage in the coating process, improved utmost point group coating quality.Owing to being provided with the height regulating block on film cutting machine structure seat, the upper end of height regulating block is connected with film cutting machine structure mounting panel, thereby film length is regulated arbitrarily, to meet the requirement of different coating operating modes, improve simultaneously the versatility of coating machine, increase its scope of application, the cost that need to bring with exchange device or certain parts when having reduced film to the different length requirement and carrying out coating.Owing to being provided with vaccum suction pipe by cutting knife one side below film guide, down drop thereby avoid cutting off rear film, reduce operating personnel and shut down cleaning, and then enhance productivity, increase the stability of coating machine operation.It is low that the present invention has use cost, simple in structure, and easily processing, be difficult for the advantages such as contaminated environment, can be extensively in storage battery production technical field wide popularization and application.
Description of drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is the A place structure for amplifying schematic diagram of Fig. 1;
Fig. 3 is the film drawing device structural representation in the present invention;
Fig. 4 is cutting knife in the present invention and the mounting structure schematic diagram of cutting knife mount pad.
in figure: the 1-base plate, the 2-horizontal drive mechanism, 3-film vertical support, 4-film lateral support, the 5-feed bin, the 6-film guide, 7-film cutting machine structure, the 8-film drawing device, the 9-working plate, the 10-platen plate supporting, 11-utmost point group lowering or hoisting gear, 12-utmost point group elevating lever, the 13-ejection block, 14-discharging push pedal, 15-enters the box guide block, 16-height regulating block, the 17-discharge runner, the 41-reel, 42-film guide wheel, 61-is rubber tire initiatively, the driven rubber tire of 62-, 71-cuts the film drive unit, 72-film cutting machine structure seat, 73-film cutting machine structure mounting panel, 74-cutting knife planker, 75 cutting knife mount pads, the 76-cutting knife, the 77-bolt, 81-vertical lift planker, the 82-grip block, 83-folding pulling block, the 751-open slot, the 752-installed surface, the 761-edge of a knife.
Embodiment
Further describe technical scheme of the present invention below in conjunction with accompanying drawing, but that claimed scope is not limited to is described.
As shown in Figures 1 to 4, a kind of lead-acid battery utmost point group coating machine of the present invention, comprise base plate 1 and be arranged on packaging film feeding device and film guide 6 on base plate 1, described film guide 6 is positioned at packaging film feeding device below, be provided with film cutting machine structure 7 below film guide 6, also be provided with film drawing device 8 under described film guide 6, described film drawing device 8 both sides are respectively equipped with pay-off and enter box device, describedly enter box device and are arranged on base plate 1 by working plate 9 and the platen plate supporting 10 that is placed in its below.
Described packaging film feeding device comprises film vertical support 3 and film lateral support 4, wherein film vertical support 3 is fixed on base plate 1, film lateral support solid 4 fixes on film vertical support 3 upper ends and parallel with base plate 1, is respectively equipped with the reel 41 and the film guide wheel 42 that are parallel to each other on film lateral support 4.Adopt the technical program, can carry out coating to utmost point group by vertical membrane mode, thereby avoid being damaged at coating process film, and then enhance productivity and the qualification rate of product.
Described film guide 6 comprises active rubber tire 61 and the driven rubber tire 62 that is arranged on side by side film lateral support 4 front lower places, also comprises simultaneously the cylinder that drives film guide 6.When mounted, should make the outward flange of active rubber tire 61 and driven rubber tire 62 phase connections and film guide wheel 42 on a vertical plane,, to guarantee that film can vertically glide, prevent that film from producing fold and damaging.
Described film drawing device 8 comprises vertical lift planker 81 and is arranged on grip block 82 on vertical lift planker 81, and be connected with folding shifting block 83 in grip block 82 lower ends, folding pulling block 83 is connected with vertical lift planker 81 by the pulling block drive unit.Can jacking folding pulling block 83 by the pulling block drive unit, make 83 vertical up-or-down movements of folding pulling block, thereby realize the folding of grip block 82, reached the purpose of stepping up film.Described pulling block drive unit can adopt the devices such as electric driving, air cylinder driven, hydraulic-driven to realize that folding pulling block 83 is done back and forth and move up and down.The preferred air cylinder driven of the present invention, adopt the technical program, can realize preferably vertical membrane, greatly improves quality and the production efficiency of product, reduces hand labor intensity, improves the machine operation stability.
Described film cutting machine structure 7 comprises to be cut film drive unit 71, film cutting machine structure seat 72, film cutting machine structure mounting panel 73, cutting knife planker 74, cutting knife mount pad 75 and is arranged on cutting knife 76 on cutting knife mount pad 75, wherein film cutting machine structure mounting panel 73 is arranged on film cutting machine structure seat 72, cutting knife planker 74 is arranged on film cutting machine structure mounting panel 73, cutting knife mount pad 75 is arranged on cutting knife planker 74, cut film drive unit 71 and be arranged on film cutting machine structure mounting panel 73, and piston rod is connected with cutting knife planker 74.
The described cutting knife mount pad 75 that is arranged on is provided with open slot 751, and cutting knife 76 is arranged in open slot 751 by bolt 77, and 752 one-tenth 5~80 ° of angles of installed surface of the edge of a knife 761 of cutting knife 76 and cutting knife mount pad 75.Make like this and be difficult for producing volume film phenomenon in the coating process, film cut-out simultaneously is reliable, and otch is more suitable, has overcome film and can not reliably cut off and produce fold, thereby improved the coating quality.
Described pay-off comprises horizontal drive mechanism 2 and the utmost point group lowering or hoisting gear 11 that is arranged on base plate 1, wherein utmost point group lowering or hoisting gear 11 is arranged on base plate 1 by utmost point group lifting guide pillar 12, at horizontal drive mechanism 2, by utmost point group lowering or hoisting gear 11 1 ends, is provided with ejection block 13.In actual applications, horizontal drive mechanism 2 can adopt chain drive, air cylinder driven or other forms of driving, as long as can promote ejection block 13, completes feeding work.
Described enter box device comprise feed bin 5, in the discharging push pedal 14 below feed bin 5, at the trapezoidal cylinder that enters box guide block 15 and be connected discharging push pedal 14 between discharging push pedal 14 and film cutting machine structure seat 72.
Described film cutting machine structure seat 72 is provided with height regulating block 16, and the upper end of height regulating block 16 is connected with film cutting machine structure mounting panel 73.Can regulate arbitrarily the length of film like this,, to meet the requirement of different coating operating modes, improve simultaneously the versatility of coating machine, increase its scope of application.
Described film guide 6 belows are provided with vaccum suction pipe by cutting knife one side.The air entry of vaccum suction pipe is positioned at cutting knife below (not shown), its role is to prevent landing automatically in situation that film cut.
The retaining part entire body of described grip block 82 is provided with rubber blanket.The effect of rubber blanket is to make film uniform stressed on whole Width in the membrane process, to prevent film generation fold.
Described utmost point group lowering or hoisting gear 11 forms fluted body structure (not shown) by utmost point group elevating bracket and the utmost point group lifting side bearing that is placed in utmost point group elevating bracket both sides, during use, utmost point group is put into groove can realize straight feeding by driving mechanism.
Described working plate 9 one ends are provided with discharge runner 17.Be convenient to so the lead-acid battery transportation of completing coating is deposited.
as shown in Figure 1, the present invention is in use: whole equipment that assembles is arranged on corresponding frame, the frame here can be determined according to actual service condition, after the equipment installation is adjusted, again thin-film covering is contained on the reel 41 of film lateral support 4, pull film to walk around film guide wheel 42 front ends, film is introduced between the active rubber tire 61 and driven rubber tire 62 of film guide 6, again utmost point group plate is put into the utmost point group lowering or hoisting gear 11 of pay-off, and it is aimed at ejection block 13, when the transducer on being arranged on membrane mechanism detects the signal that pay-off sends, vertical lift planker 81 moves up, the piston rod of cylinder stretches out upwards to back down and closes shifting block 83 simultaneously, make grip block 82 open clamping films in the process that folding shifting block 83 upwards pushes up.when receiving contraction signal, vertical lift planker 81 drives folding pulling block 83 and moves downward, while grip block 82 hauls film and moves downward, molding machine structure 7 receives to be cut the film signal film is cut off, (the vacuum film adsorption device here adopts vaccum suction pipe to the vacuum film adsorption device, not shown) film that holds cut-out do not fall down it, discharging push pedal 14 is pushed to utmost point group and trapezoidally enters box guide block 15 lower ends and enter utmost point group box under the driving of cylinder, outwards open two clamping plate rotating shaft upper ends, decontrol film, discharging push pedal 14 receives and pushes away the box signal, promote forward utmost point group box, the packaged utmost point group of utmost point group box is pushed out coating machine, discharging push pedal 14 returns, complete a coating action.
The present invention has adopted above technical scheme, has the advantages such as efficiency is high, easy to use, the difficult suction of operating personnel dust, can be in storage battery production technical field wide popularization and application.

Claims (10)

1. lead-acid battery utmost point group coating machine, comprise base plate (1) and be arranged on packaging film feeding device and film guide (6) on base plate (1), it is characterized in that: described film guide (6) is positioned at packaging film feeding device below, be provided with film cutting machine structure (7) in film guide (6) below, also be provided with film drawing device (8) under described film guide (6), described film drawing device (8) both sides are respectively equipped with pay-off and enter box device, describedly enter box device and be arranged on base plate (1) by working plate (9) and the platen plate supporting (10) that is placed in its below.
2. a kind of lead-acid battery utmost point group coating machine according to claim 1, it is characterized in that: described packaging film feeding device comprises film vertical support (3) and film lateral support (4), wherein film vertical support (3) is fixed on base plate (1), film lateral support (4) is fixed on film vertical support (3) upper end and parallel with base plate (1), is respectively equipped with the reel (41) and the film guide wheel (42) that are parallel to each other on film lateral support (4).
3. a kind of lead-acid battery utmost point group coating machine according to claim 1, it is characterized in that: described film guide (6) comprises active rubber tire (61) and the driven rubber tire (62) that is arranged on side by side film lateral support (4) front lower place, also comprises simultaneously the cylinder that drives film guide (6).
4. a kind of lead-acid battery utmost point group coating machine according to claim 1, it is characterized in that: described film drawing device (8) comprises vertical lift planker (81) and is arranged on grip block (82) on vertical lift planker (81), be connected with folding shifting block (83) in grip block (82) lower end, folding pulling block (83) is connected with vertical lift planker (81) by the pulling block drive unit.
5. a kind of lead-acid battery utmost point group coating machine according to claim 1, it is characterized in that: described film cutting machine structure (7) comprises cuts film drive unit (71), film cutting machine structure seat (72), film cutting machine structure mounting panel (73), cutting knife planker (74), cutting knife mount pad (75) and be arranged on cutting knife (76) on cutting knife mount pad (75), wherein film cutting machine structure mounting panel (73) is arranged on film cutting machine structure seat (72), cutting knife planker (74) is arranged on film cutting machine structure mounting panel (73), cutting knife mount pad (75) is arranged on cutting knife planker (74), cutting film drive unit (71) is arranged on film cutting machine structure mounting panel (73), and piston rod is connected with cutting knife planker (74).
6. a kind of lead-acid battery utmost point group coating machine according to claim 5, it is characterized in that: the described cutting knife mount pad (75) that is arranged on is provided with open slot (751), cutting knife (76) is arranged in open slot (751) by bolt (77), and the edge of a knife (761) of cutting knife (76) becomes 5~80 ° of angles with the installed surface (752) of cutting knife mount pad (75).
7. a kind of lead-acid battery utmost point group coating machine according to claim 1, it is characterized in that: described pay-off comprises horizontal drive mechanism (2) and the utmost point group lowering or hoisting gear (11) that is arranged on base plate (1), wherein utmost point group lowering or hoisting gear (11) is arranged on base plate (1) by utmost point group lifting guide pillar (12), at horizontal drive mechanism (2), by utmost point group lowering or hoisting gear (11) one ends, is provided with ejection block (13).
8. a kind of lead-acid battery utmost point group coating machine according to claim 1 is characterized in that: described enter box device comprise feed bin (5), be positioned at feed bin (5) below discharging push pedal (14), be positioned at the trapezoidal cylinder that enters box guide block (15) and be connected discharging push pedal (14) between discharging push pedal (14) and film cutting machine structure seat (72).
9. a kind of lead-acid battery utmost point group coating machine according to claim 5 is characterized in that: described film cutting machine structure seat (72) is provided with height regulating block (16), and the upper end of height regulating block (16) is connected with film cutting machine structure mounting panel (73).
10. a kind of lead-acid battery utmost point group coating machine according to claim 1, is characterized in that: be provided with vaccum suction pipe by cutting knife one side below described film guide (6).
CN2013103371206A 2013-08-05 2013-08-05 Coating machine for plate group of lead acid battery Pending CN103390773A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2013103371206A CN103390773A (en) 2013-08-05 2013-08-05 Coating machine for plate group of lead acid battery

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2013103371206A CN103390773A (en) 2013-08-05 2013-08-05 Coating machine for plate group of lead acid battery

Publications (1)

Publication Number Publication Date
CN103390773A true CN103390773A (en) 2013-11-13

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Country Link
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103659888A (en) * 2013-12-04 2014-03-26 苏州凯欧机械科技有限公司 Fine adjustment for cutter rests of film cutting machine
CN104409763A (en) * 2014-10-31 2015-03-11 泉州东山机械有限公司 Storage battery pole group film-coating mechanism
CN104835986A (en) * 2015-05-20 2015-08-12 株洲盈定自动化设备科技有限公司 Coating machine for storage battery pole group
CN107285023A (en) * 2016-04-11 2017-10-24 宁德新能源科技有限公司 Pole piece feeding device
CN107528094A (en) * 2017-10-12 2017-12-29 创谱(长兴)新能源科技有限公司 A kind of automatic coating process flow of battery electrode group

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103659888A (en) * 2013-12-04 2014-03-26 苏州凯欧机械科技有限公司 Fine adjustment for cutter rests of film cutting machine
CN104409763A (en) * 2014-10-31 2015-03-11 泉州东山机械有限公司 Storage battery pole group film-coating mechanism
CN104835986A (en) * 2015-05-20 2015-08-12 株洲盈定自动化设备科技有限公司 Coating machine for storage battery pole group
CN104835986B (en) * 2015-05-20 2017-06-16 株洲盈定自动化设备科技有限公司 A kind of accumulator pole group coating machine
CN107285023A (en) * 2016-04-11 2017-10-24 宁德新能源科技有限公司 Pole piece feeding device
CN107528094A (en) * 2017-10-12 2017-12-29 创谱(长兴)新能源科技有限公司 A kind of automatic coating process flow of battery electrode group

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Application publication date: 20131113