CN103382636A - Extremely wide type breadth shortening forming cutting machine - Google Patents
Extremely wide type breadth shortening forming cutting machine Download PDFInfo
- Publication number
- CN103382636A CN103382636A CN2012101421297A CN201210142129A CN103382636A CN 103382636 A CN103382636 A CN 103382636A CN 2012101421297 A CN2012101421297 A CN 2012101421297A CN 201210142129 A CN201210142129 A CN 201210142129A CN 103382636 A CN103382636 A CN 103382636A
- Authority
- CN
- China
- Prior art keywords
- length
- breadth
- cloth
- fixing
- tentering
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004904 shortening Methods 0.000 title abstract 2
- 239000004744 fabric Substances 0.000 claims abstract description 45
- 239000004743 Polypropylene Substances 0.000 claims abstract description 6
- 229920004933 Terylene® Polymers 0.000 claims abstract description 6
- 239000000835 fiber Substances 0.000 claims abstract description 6
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 6
- -1 polypropylene Polymers 0.000 claims abstract description 6
- 229920001155 polypropylene Polymers 0.000 claims abstract description 6
- 238000010438 heat treatment Methods 0.000 claims abstract description 5
- 238000005096 rolling process Methods 0.000 claims description 12
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 238000010008 shearing Methods 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 230000001105 regulatory Effects 0.000 claims description 4
- 210000003491 Skin Anatomy 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 claims description 2
- 230000001276 controlling effect Effects 0.000 claims description 2
- 239000003638 reducing agent Substances 0.000 claims description 2
- 230000001360 synchronised Effects 0.000 claims description 2
- 238000001914 filtration Methods 0.000 abstract 2
- 238000002844 melting Methods 0.000 abstract 2
- 238000004804 winding Methods 0.000 abstract 2
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009998 heat setting Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention relates to an extremely wide type breadth shortening forming cutting machine used for the length fixing and breadth fixing of formed high-density fabric of terylene and polypropylene fiber, and providing qualified cloth used for industrial filtration for a belt filter. According to the invention, the overall structure is composed of a shaft bracket, a length fixing and breadth fixing cutter, a winding device, and the like; a yardage roll is unwound on the shaft bracket freely and then enters into a length fixing and breadth fixing cutting area; a variable frequency motor actively drives to-be-cut filter cloth in the breadth fixing cutting area, and a pressure cutting wheel pneumatically controlled by hot melting of 2-3 ultrasonic waves is fixed on a horizontal guide rail according to the size of the breadth for breadth fixing cutting; a winding mechanism is controlled by the variable frequency motor, when the wound yardage roll reaches a set length, the cut filtering cloth stops operation, and is controlled to operate by a heating resistor hot melting cutter along the horizontal guide rail through the variable frequency motor, so as to conduct fixed length cutting.
Description
Technical field
The present invention relates to a kind of extra wide type contracting width typing cutter, the terylene after being used for finalizing the design and the fixed length tentering of polypropylene fibre high-density fabric are for band filter provides qualified filter cloth for industrial use.
Background technology
Extra wide type contracting width setting machine is the machine of our early-stage Study design, its principle be with terylene and polypropylene fibre high-density fabric under some tension, be heated to needed temperature, and heat certain hour at this temperature, then cooling rapidly, high-density fabric is shunk, reach the specification requirement of filter cloth.be the fixed length tentering through the terylene of HEAT SETTING and the filter cloth product that the polypropylene fibre high-density fabric must cut into certain-length and certain width, if adopt artificial shearing work amount larger, efficient is lower, and typing cutter kind in the market is less, that is that all right is ripe for technical conditions, do not match with our setting machine of design yet, therefore, in order to satisfy client's needs, we and Yancheng textile machinery factory cooperation Joint Designing have been developed contracting width typing cutter, therefore, the extra wide type contracting width typing cutter of this paper design is the auxiliary products of extra wide type contracting width setting machine, terylene after being used for finalizing the design and the fixed length tentering of polypropylene fibre high-density fabric, for band filter provides qualified filter cloth for industrial use.
Summary of the invention
The content of patent of the present invention relates to a kind of extra wide type contracting width typing cutter, and the present invention has the following advantages and has the beam of a loom fabric width and reach 4.6m; Manual adjustments tension force; Fixed length tentering shear zone advance the employing subdivision separate transmission such as cloth driving, spooler and cut-to-length move, variable frequency control, easy to operate, need not the advantages such as any adjustment, stay in grade, economy and durability.
The technical solution adopted for the present invention to solve the technical problems is: the general structure of extra wide type contracting width setting machine partly is comprised of pedestal, the shearing of fixed length tentering, rolling etc.Cloth twists on pedestal and freely unreels, and enters fixed length tentering shear zone.The filter cloth that is sheared is initiatively drawn in the shear zone by variable-frequency motor, shear break bar by the pressurization of 2-3 ultrasonic wave hot melt pneumatic control and be fixed on according to the size of fabric width and carry out tentering on horizontal guide rail and shear.Rolling-up mechanism is controlled by variable-frequency motor, and after the yardage roll of rolling reached preseting length, the filter cloth that is sheared was out of service, by the variable-frequency motor controlling run, carries out cut-to-length by heating resistor hot melt shear knife guide rail transversely.
The invention has the beneficial effects as follows, relatively simple for structure, adopt subdivision independence Frequency Drive, fixed length tentering shear zone is advanced cloth driving, spooler and cut-to-length and is moved etc. and to adopt subdivision separate transmission, variable frequency control, the rolling district adopts elongation to control, and shows the speed of a motor vehicle, length by man-machine interface.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples.
Fig. 1 is enforcement structural representation of the present invention.
Fig. 2 is the pedestal design schematic diagram
Fig. 3 is fixed length tentering shear structural representation
Fig. 4 is the wrap-up structural representation
The specific embodiment
Below in conjunction with the drawings and specific embodiments, structure of the present invention is further elaborated.
As shown in Figure 1, extra wide type contracting width typing cutter general structure partly is comprised of pedestal assembly 1, shearing component 2, rolling assembly 3 etc.
Described pedestal assembly is comprised of pedestal 4, bearing 5, spool 6, brake apparatus 7, adjusting handle 8, yardage roll 9, the pedestal two ends can axially be finely tuned, pedestal support position vertically can be regulated, to adapt to different fabric widths, the pedestal support channel-section steel of position adjustments vertically is equal with ground, the tension force pneumatic control, manual adjustment pressure is braked by brake band.
described shearing component is by bracket component 10, tight cloth holder parts 11, tentering is sheared parts 12, drive disk assembly 13, pressure fabric component 14, fixed length Lift Part 15, cut-to-length parts 16 compositions such as grade, rack unit is welded by channel-section steel etc., and fix with spacer, tension part adopts two rollers to seize on both sides by the arms, worm and gear is regulated, manual operations, drive disk assembly is by variable-frequency motor speed reducer drive active mop roller, initiatively the mop roller is steel rider, cloth pressing roller is rubber roll, passive mop roller is steel rider, pressure fabric component is by the supporting arm of force, cloth pressing roller, the compositions such as cylinder, maximum pressure 2000N, tentering is sheared parts and is adopted the shearing break bar of a pair of ultrasonic wave hot melt Pneumatic Pressure to shear, but two cutting mechanisms are by the guide rail transverse shifting, adapt to different fabric widths, the cut-to-length parts adopt the heating resistor hot melt to shear, this cutting mechanism moves left and right on guide rail by frequency conversion speed-down machine live roller, carries out cut-to-length, this guide rail mechanism is controlled lifting by pulley by cylinder.
Described setting machine surface reel mechanism is comprised of bracket component 17, left friction-type wind-up roll 18, spool 19, right friction-type wind-up roll 20, yardage roll 21 etc., adopt two rollers to support yardage roll, frictional drive, alternating-current variable frequency motor drives, initiatively rolling, rolling cloth twist in frictional rotation on two rollers of rotation, two friction-type wind-up rolls, the rough skin rubber of outsourcing, air-expanding shaft two ends gear cylinder rack synchronous pressurization.Maximum take-up diameter is 800mm, and maximum fabric width is 4600mm.
Employing subdivision separate transmission, the variable frequency control such as cloth driving, spooler and cut-to-length move are advanced in described electric control system employing fixed length tentering shear zone; The rolling district adopts elongation to control; Show the speed of a motor vehicle, length by man-machine interface.
Claims (5)
1. extra wide type contracting width typing cutter is used for terylene after typing and the fixed length tentering of polypropylene fibre high-density fabric, for band filter provides qualified filter cloth for industrial use.General structure partly is comprised of pedestal, the shearing of fixed length tentering, rolling etc.Cloth twists on pedestal and freely unreels, and enters fixed length tentering shear zone.The filter cloth that is sheared is initiatively drawn in the shear zone by variable-frequency motor, shear break bar by the pressurization of 2-3 ultrasonic wave hot melt pneumatic control and be fixed on according to the size of fabric width and carry out tentering on horizontal guide rail and shear.Rolling-up mechanism is controlled by variable-frequency motor, and after the yardage roll of rolling reached preseting length, the filter cloth that is sheared was out of service, by the variable-frequency motor controlling run, carries out cut-to-length by heating resistor hot melt shear knife guide rail transversely.
2. extra wide type contracting width typing cutter according to claim 1, it is characterized in that: the pedestal assembly is comprised of pedestal, bearing, spool, brake apparatus, adjusting handle, yardage roll, the pedestal two ends can axially be finely tuned, pedestal support position vertically can be regulated, adapting to different fabric widths, the pedestal support channel-section steel of position adjustments vertically is equal with ground, the tension force pneumatic control, manual adjustment pressure is braked by brake band.
3. extra wide type contracting width setting machine according to claim 1, it is characterized in that: shearing component is by bracket component, tight cloth holder parts, tentering is sheared parts, drive disk assembly, pressure fabric component, the fixed length Lift Part, the compositions such as cut-to-length parts, rack unit is welded by channel-section steel etc., and fix with spacer, tension part adopts two rollers to seize on both sides by the arms, worm and gear is regulated, manual operations, drive disk assembly is by variable-frequency motor speed reducer drive active mop roller, initiatively the mop roller is steel rider, passive mop roller is steel rider, pressure fabric component is by the supporting arm of force, cloth pressing roller, the compositions such as cylinder, maximum pressure 2000N, tentering is sheared parts and is adopted the shearing break bar of a pair of ultrasonic wave hot melt Pneumatic Pressure to shear, but two cutting mechanisms are by the guide rail transverse shifting, adapt to different fabric widths, the cut-to-length parts adopt the heating resistor hot melt to shear, this cutting mechanism moves left and right on guide rail by frequency conversion speed-down machine live roller, carries out cut-to-length, this guide rail mechanism is controlled lifting by pulley by cylinder.
4. extra wide type contracting width setting machine according to claim 1, it is characterized in that: the two rollers of surface reel mechanism's employing support yardage rolls, frictional drive, alternating-current variable frequency motor drives, initiatively rolling, rolling cloth twist in frictional rotation on two rollers of rotation, two friction-type wind-up rolls, the rough skin rubber of outsourcing, air-expanding shaft two ends gear cylinder rack synchronous pressurization.Maximum take-up diameter is 800mm, and maximum fabric width is 4600mm.
5. extra wide type contracting width setting machine according to claim 1 is characterized in that: electric control system adopts to move etc. into cloth driving, spooler and cut-to-length and adopts subdivision separate transmission, variable frequency control; The rolling district adopts elongation to control; Show the speed of a motor vehicle, length by man-machine interface.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2012101421297A CN103382636A (en) | 2012-05-03 | 2012-05-03 | Extremely wide type breadth shortening forming cutting machine |
Applications Claiming Priority (1)
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CN2012101421297A CN103382636A (en) | 2012-05-03 | 2012-05-03 | Extremely wide type breadth shortening forming cutting machine |
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CN103382636A true CN103382636A (en) | 2013-11-06 |
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CN2012101421297A Pending CN103382636A (en) | 2012-05-03 | 2012-05-03 | Extremely wide type breadth shortening forming cutting machine |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103832862A (en) * | 2014-03-20 | 2014-06-04 | 杭州奥科服装辅料有限公司 | Multifunctional coiling device for non-woven fabric dyeing production line |
CN104310104A (en) * | 2014-10-23 | 2015-01-28 | 浙江得伟纺织科技有限公司 | Multifunction cloth rolling machine |
CN105200757A (en) * | 2015-09-25 | 2015-12-30 | 绍兴亨利领带时装有限公司 | Cloth cutting machine applied to clothing production |
CN105297388A (en) * | 2015-09-23 | 2016-02-03 | 杭州泰利德纺织科技有限公司 | Cloth cutting device |
CN106276347A (en) * | 2016-09-19 | 2017-01-04 | 梁洁华 | A kind of winding mechanism of grey cloth |
CN106625809A (en) * | 2016-12-22 | 2017-05-10 | 周胡琴 | Automatic feeding, cutting-off and conveying equipment for cloth strips |
CN106624141A (en) * | 2016-09-21 | 2017-05-10 | 依合斯电梯配件(上海)有限公司 | Fixed-length cutting facility for flat steel strip of elevator |
CN109877380A (en) * | 2019-03-08 | 2019-06-14 | 富华中元江苏重机科技有限公司 | A kind of transmission mechanism of cutter |
CN113106737A (en) * | 2021-04-19 | 2021-07-13 | 浙江明士达股份有限公司 | Automatic cutting device is used in processing of covering cloth |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3684140A (en) * | 1970-08-03 | 1972-08-15 | Phillips Petroleum Co | Cutter and cutting method |
CN201162151Y (en) * | 2008-01-31 | 2008-12-10 | 东莞市硕源电子材料有限公司 | Ultrasonic slitter for cloth |
CN201165085Y (en) * | 2008-02-18 | 2008-12-17 | 郑家宏 | Full-automatic calibration hot trimming system |
CN101418512A (en) * | 2007-10-24 | 2009-04-29 | 卢坰一 | Processing device and method for non-woven fabrics |
CN101498096A (en) * | 2008-01-31 | 2009-08-05 | 东莞市硕源电子材料有限公司 | Ultrasonic slitter for clothes |
CN201321576Y (en) * | 2008-12-29 | 2009-10-07 | 莱芜兴业滤材树脂有限公司 | Filter cloth electric-heating cutter |
CN202157229U (en) * | 2011-07-04 | 2012-03-07 | 辽宁博联过滤有限公司 | Edge sealing and cutting machine for industrial filter cloth |
-
2012
- 2012-05-03 CN CN2012101421297A patent/CN103382636A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3684140A (en) * | 1970-08-03 | 1972-08-15 | Phillips Petroleum Co | Cutter and cutting method |
CN101418512A (en) * | 2007-10-24 | 2009-04-29 | 卢坰一 | Processing device and method for non-woven fabrics |
CN201162151Y (en) * | 2008-01-31 | 2008-12-10 | 东莞市硕源电子材料有限公司 | Ultrasonic slitter for cloth |
CN101498096A (en) * | 2008-01-31 | 2009-08-05 | 东莞市硕源电子材料有限公司 | Ultrasonic slitter for clothes |
CN201165085Y (en) * | 2008-02-18 | 2008-12-17 | 郑家宏 | Full-automatic calibration hot trimming system |
CN201321576Y (en) * | 2008-12-29 | 2009-10-07 | 莱芜兴业滤材树脂有限公司 | Filter cloth electric-heating cutter |
CN202157229U (en) * | 2011-07-04 | 2012-03-07 | 辽宁博联过滤有限公司 | Edge sealing and cutting machine for industrial filter cloth |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103832862A (en) * | 2014-03-20 | 2014-06-04 | 杭州奥科服装辅料有限公司 | Multifunctional coiling device for non-woven fabric dyeing production line |
CN104310104A (en) * | 2014-10-23 | 2015-01-28 | 浙江得伟纺织科技有限公司 | Multifunction cloth rolling machine |
CN105297388A (en) * | 2015-09-23 | 2016-02-03 | 杭州泰利德纺织科技有限公司 | Cloth cutting device |
CN105297388B (en) * | 2015-09-23 | 2017-10-17 | 杭州泰利德纺织科技有限公司 | Cloth cutter device |
CN105200757A (en) * | 2015-09-25 | 2015-12-30 | 绍兴亨利领带时装有限公司 | Cloth cutting machine applied to clothing production |
CN106276347A (en) * | 2016-09-19 | 2017-01-04 | 梁洁华 | A kind of winding mechanism of grey cloth |
CN106624141A (en) * | 2016-09-21 | 2017-05-10 | 依合斯电梯配件(上海)有限公司 | Fixed-length cutting facility for flat steel strip of elevator |
CN106624141B (en) * | 2016-09-21 | 2018-09-25 | 依合斯电梯配件(上海)有限公司 | Elevator flat steel band is equipped with customized cut-off |
CN106625809A (en) * | 2016-12-22 | 2017-05-10 | 周胡琴 | Automatic feeding, cutting-off and conveying equipment for cloth strips |
CN106625809B (en) * | 2016-12-22 | 2018-09-04 | 周胡琴 | A kind of self-feeding cut-out conveying equipment of cloth |
CN109877380A (en) * | 2019-03-08 | 2019-06-14 | 富华中元江苏重机科技有限公司 | A kind of transmission mechanism of cutter |
CN113106737A (en) * | 2021-04-19 | 2021-07-13 | 浙江明士达股份有限公司 | Automatic cutting device is used in processing of covering cloth |
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Application publication date: 20131106 |