CN103373395A - 机动车辆加强的立柱总成 - Google Patents
机动车辆加强的立柱总成 Download PDFInfo
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- CN103373395A CN103373395A CN 201310142280 CN201310142280A CN103373395A CN 103373395 A CN103373395 A CN 103373395A CN 201310142280 CN201310142280 CN 201310142280 CN 201310142280 A CN201310142280 A CN 201310142280A CN 103373395 A CN103373395 A CN 103373395A
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- Prior art keywords
- dividing plate
- pillar assembly
- cavity
- hinge pillar
- vehicle
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- 208000002925 Dental Caries Diseases 0.000 description 3
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- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910000922 High-strength low-alloy steel Inorganic materials 0.000 description 1
- 210000003284 Horns Anatomy 0.000 description 1
- 210000001503 Joints Anatomy 0.000 description 1
- 210000003127 Knee Anatomy 0.000 description 1
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- 238000005275 alloying Methods 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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[Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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- 230000002787 reinforcement Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
- B62D25/04—Door pillars ; windshield pillars
Abstract
本发明公开了一种用于连接前车门和机动车辆的铰链柱总成。该铰链柱总成包括第一柱和第二柱。第一柱具有能够容纳隔板的空腔。基于空腔的尺寸使隔板适合于将隔板实质上固定在空腔中。第二柱安装在第一柱上，用以围住隔板。
Description
机动车辆加强的立柱总成
技术领域
[0001 ] 本申请总体上涉及用于机动车辆的加固构件，更具体地,涉及机动车辆中铰链柱总成的加强。
背景技术
[0002] 近年来，机动车辆中的乘员安全已经改变了消费者对选择机动车辆的看法。基于与车辆的碰撞避免(crash avoidance)、耐撞性(crashworthiness)和碰撞后能力(postcrash capability)相关的各种安全标准,在机动车辆中实施了各种汽车安全技术，例如，那些与安全气囊、安全带和头部保护装置有关的汽车安全技术。车辆的耐撞性定义了车辆的在来自例如正面碰撞、侧面碰撞和翻车碰撞这样的不同类型的碰撞的撞击过程中的安全性能。具有部分的、窄的或小的重叠撞击(small overlap impact) (SOI)的正面碰撞较为普遍，并且在美国国家公路交通安全管理局(NHTSA)和美国公路安全保险协会(InsuranceInstitute for Highway Safety)进行的各种碰撞测试中发现这样的正面碰撞对乘员安全是最危险的。车辆具有例如引擎盖(bonnet)、碰撞悬臂(crush horn)等这样的正面结构,对车身提供硬度并降低碰撞负载对乘客舱的侵入。尽管这样的结构在完全正面碰撞中有效，但它们在SOI碰撞的情况下并非可靠的安全解决方案，因为它们与碰撞负载的接合有限或未与碰撞负载接合。
[0003]当存在与例如汽车、路灯杆或墙壁等这样的碰撞实体小于车辆的宽度的百分之三十的重叠时的正面碰撞称为小重叠撞击(small overlap impact) (SOI)碰撞。SOI碰撞通过在车身中引入斜向动力学(oblique kinematics)以及由于碰撞负载导致的乘客舱的变形而从根本上妨碍乘员安全。车身的斜向动力学导致乘员的下肢相对于安全气囊横向移动。结果，乘员会遭受来自例如车门和A-柱这样的外部组件，或者例如仪表板、方向盘等这样的内部组件，或者车辆外部的物体的头部撞击。此外，乘客舱的变形会导致转向柱的转动，由此导致乘员的头部离开安全气囊的有效范围。此外，这样的乘客舱变形会导致外部组件的侵入并且会使乘员陷于危险中。
[0004] 改善车辆针对SOI碰撞的防撞性的常见方法是增加A-柱和铰链柱总成的厚度，以便在碰撞撞击负载之后维持车身完整。然而，这样的柱总成厚度的增加会明显增加车辆重量，使车辆的期望的效率和性能降低。此外，增加厚度会明显增加车辆的制造成本。
[0005] 因此，仍然需要一种在不增加车辆的任何明显重量的情况下降低来自SOI碰撞的乘员伤害的有成本效益的方法。
发明内容
[0006] 本发明的一个实施例描述了一种用于提高用来连接前车门和机动车辆的铰链柱总成的硬度的系统。铰链柱总成包括内柱和外柱，每一个都具有空腔。可以用隔板填充这些空腔，又从而对铰链柱总成提供硬度。基于空腔的尺寸使隔板适合于确保隔板实质上固定在这些空腔中。在实施中，可以使隔板适合于被实质上固定在外柱的空腔中。在另一实施例中，固定在铰链柱总成内部的隔板可以通过铰链柱总成连接到前车门。在又一实施例中，隔板可以固定在例如A-柱总成、B-柱总成、C-柱总成，或车顶、车门槛梁(rocker beam)和车门总成这样的其它车辆部件的空腔中。
附图说明
[0007] 以下说明的附图陈述并说明本发明的若干示例性实施例。附图中，相同的附图标记表示相同或功能类似的部件。附图本质上是示例性的，并且附图并未按照比例绘制。
[0008] 图1表示根据本发明的一个实施例的示例性机动车辆车架的侧视图。
[0009] 图2A表示根据本发明的一个实施例的机动车辆中示例性铰链柱总成的透视图。
[0010] 图2B表示根据本发明的一个实施例的用于图2A的铰链柱总成的示例性隔板的透视图。
具体实施方式
[0011] 参照附图进行以下详细说明。所描述的示例性实施例用以说明本发明的主旨，并且不是用以限制权利要求所限定的范围。
[0012] MM
[0013] 本发明公开了一种用于提高机动车辆中铰链柱总成的强度和硬度的系统。在实施例中，该系统包括通过添加隔板(bulkhead)增加用于连接前车门和机动车辆的铰链柱总成的硬度。隔板是填充并加固空腔的材料，并且是所属技术领域公知的。铰链柱总成包括内柱和外柱，每一个都具有空腔。为了增加铰链柱总成的硬度，可以在内柱或外柱的空腔中固定隔板，或者在内柱和外柱的空腔中都固定隔板。隔板适合于空腔的尺寸，用于将隔板实质上固定在空腔中。在另一实施例中，例如A-柱总成、B-柱总成和C-柱总成这样的其它车辆部件可以固定有隔板，从而提供需要的硬度和强度。
[0014] 隔板提供有成本效益的解决方案用于在不增加任何明显重量的情况下增加铰链柱总成的荷载能力。结果，车辆的耐撞性得到提高，并且乘员安全性增加。
[0015] 示例件实施例
[0016] 图1表示示例性机动车辆车架的侧视图。机动车辆车架100包括:A-柱总成102a和102b，以下统称为102 ;B-柱总成104a和104b，以下统称为104 ;以及铰链柱总成106。A-柱总成102、B-柱总成104和铰链柱总成106是安装在车架上用于将例如车顶、车门和挡风玻璃这样的其它车辆部件连接到机动车辆100的支承结构。铰链柱总成106可以与A-柱总成102b结合为一体，并且作为A-柱总成102b的延伸部。通常单独制造铰链柱总成106，然后装配到A-柱总成102中。
[0017] A-柱总成102位于车辆100的前部(front section)并支承挡风玻璃。A-柱总成102充当保护乘员防范正面碰撞的安全结构。邻近A-柱总成102的B-柱总成104充当防范翻车和侧面撞击碰撞的安全结构。B-柱总成104帮助后车门连接至车辆100。在一实施方式中，铰链柱总成106位于车辆100的前部，用于将前车门连接到车身。铰链柱总成106的厚度和硬度是确定车辆100在例如SOI碰撞这样的正面碰撞的情况下的防撞性的公知衡量标准。
[0018] 图2A表示机动车辆中示例性铰链柱总成的透视图。铰链柱总成106包括内柱202和外柱204，它们通常是分别制造的。在装配车辆部件的过程中，内柱202连接到外柱204。内柱202通常焊接到外柱204上从而确保内、外柱之间的可靠连接。然而，应当理解的是，内柱202可以利用所属技术领域公知的各种技术连接到外柱204上。在一实施方式中，内柱202和外柱204具有空腔，使得当内、外柱连接在一起形成铰链柱总成106时存在中空分隔(hollow separation)。中空分隔帮助引入用于连接前车门与车身的铰链。而且,如果发生正面碰撞，中空分隔可以为降低对乘客舱、因此对乘员安全有害的碰撞能量作出贡献。
[0019] 图2B表示用于图2A的铰链柱总成的示例性隔板的透视图。在实施例中，例如隔板206a、206b、206c、206d、206e和206f (以下统称为206)这样的加固构件固定在铰链柱总成106内部。在一实施方式中，可以基于铰链柱总成106的外柱204中的空腔的尺寸使隔板206的尺寸适合于在这些空腔中固定隔板。例如，可以使箱型隔板206适合于将它们实质上固定在外柱204的空腔中。类似地，在另一实施方式中，可以使隔板206的尺寸适合于将隔板206实质上固定在内柱202的空腔中。可以利用例如带螺母的螺栓、焊接、粘合剂等各种机构固定隔板206与内柱202或外柱204。可以利用例如金属、合金金属、复合材料和聚合物材料这样的一系列材料制造隔板206。这些材料的具体例子包括但不限于，铝、钨、高强度低合金钢、尼龙、碳纤维增强塑料等等。
[0020] 铰链柱总成106内部的隔板206的引入提高了铰链柱总成106对SOI碰撞的荷载能力和碰撞耐受。隔板206还显著地提高了 A-柱总成102和车身的整体性，从而在碰撞撞击负载过程中和碰撞撞击负载之后避免车门开口侵入并减少头部以及膝关节-大腿-髋关节(KTH)伤害。此外，位于乘客舱内部的例如仪表板和方向盘柱这样的内部组件的转动和平移显著减少，由此降低了乘员伤害。而且，在车辆100不增加任何明显重量的情况下，隔板206提供提高铰链柱总成106的硬度的有成本效益的解决方案。
[0021] 在另一实施例中，隔板206可以参与车辆部件与机动车辆100的连接。例如，前车门可以凭借铰链柱总成106通过铰链或所属技术领域公知的任何其它机构连接至隔板206，从而替换当前使用的车门铰链加固。隔板206与前车门这样的连接可以进一步加强并提高铰链柱总成106的硬度。在又一实施例中，可以利用所属技术领域公知的各种机构固定隔板206和机动车辆100的不同部件，从而对这些部件提供硬度和强度。车身的部件的例子包括但不限于，A-柱总成、B-柱总成、C-柱总成、车顶、门槛(rocker pane I)、车门防撞梁、车门防撞梁总成等等。
[0022] 说明书已经陈述了若干具体示例性实施例，但所属技术领域的技术人员应当理解的是，在具体实现和环境中实施本发明的主旨的过程中，这些实施例的变型将自然而然发生。应当进一步理解的是，这样的变型及其它变型均落入本发明的范围内。那些可能的变型或者上述具体实施例都不是为了限制本发明的范围。相反，本发明要求保护的范围仅由权利要求书限定。
Claims (9)
1.一种用于连接前车门和机动车辆的系统，其特征在于，所述系统包含: 具有至少一个空腔的第一柱； 一个或多个隔板，所述隔板适合于所述空腔的尺寸并固定在所述空腔中；以及 安装在所述第一柱上的第二柱，其中所述第二柱围住所述一个或多个隔板。
2.根据权利要求1所述的系统，其特征在于，所述隔板焊接在所述空腔中。
3.根据权利要求1所述的系统，其特征在于，所述系统是铰链柱总成。
4.根据权利要求1所述的系统，其特征在于，所述第二柱焊接到所述第一柱上。
5.一种机动车辆，其特征在于，包含: 用于所述机动车辆的至少一个前车门；以及 连接到所述前车门的至少一个铰链柱总成，其中，所述铰链柱总成包括至少一个空腔和固定在所述空腔内的一个或多个隔板。
6.根据权利要求5所述的机动车辆，其特征在于，所述隔板焊接在所述空腔中。
7.一种机动车辆，其特征在于，包含: 具有至少一个空腔的铰链柱总成； 固定在所述空腔中的一个或多个隔板；以及 用于所述机动车辆的至少一个前车门，其中所述前车门通过所述铰链柱总成连接到所述隔板。
8.根据权利要求7所述的机动车辆，其特征在于，所述隔板焊接在所述空腔中。
9.根据权利要求7所述的机动车辆，其特征在于，所述车门铰接到所述隔板上。
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| US13/455,139 | 2012-04-25 | ||
| US13/455,139 US20130285414A1 (en) | 2012-04-25 | 2012-04-25 | Automatic vehicle stiffened pillar assembly |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104760619A (zh) * | 2013-11-27 | 2015-07-08 | 通用汽车环球科技运作有限责任公司 | 具有内部保持面板的铰链柱组件及其制造方法 |
| CN106143158A (zh) * | 2015-05-13 | 2016-11-23 | 福特全球技术公司 | 使用注塑膨胀成型的混杂复合材料 |
| CN107336746A (zh) * | 2016-04-28 | 2017-11-10 | 马自达汽车株式会社 | 车辆的侧部车身结构 |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102011120519A1 (de) * | 2011-12-08 | 2013-06-13 | GM Global Technology Operations LLC (n. d. Gesetzen des Staates Delaware) | Verstärkung für eine Fahrzeugsäule, insbesodnere die B-Säule eines Fahrzeuges |
| JP6185437B2 (ja) * | 2014-07-18 | 2017-08-23 | トヨタ自動車九州株式会社 | 車両前部構造 |
| US9266567B1 (en) | 2014-10-21 | 2016-02-23 | Toyota Motor Engineering & Manufacturing North America, Inc. | Vehicles having a dash panel reinforcement gusset |
| EP3224120B1 (en) | 2014-10-30 | 2019-03-27 | SABIC Global Technologies B.V. | Intermittent side rail energy absorbing elements and methods of making the same |
| DE102015100263B3 (de) * | 2015-01-09 | 2016-03-31 | Audi Ag | Strukturbauteil für eine Karosserie eines Personenkraftwagens |
| US9469347B1 (en) | 2015-07-07 | 2016-10-18 | Toyota Motor Engineering & Manufacturing North America, Inc. | Vehicles including a wheel well reinforcement member |
| DE102018222536A1 (de) | 2018-12-20 | 2020-06-25 | Ford Global Technologies, Llc | Fronthaube und Nutzfahrzeug |
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2012
- 2012-04-25 US US13/455,139 patent/US20130285414A1/en not_active Abandoned
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2013
- 2013-04-23 DE DE201310207338 patent/DE102013207338A1/de not_active Withdrawn
- 2013-04-23 CN CN 201310142280 patent/CN103373395A/zh active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104760619A (zh) * | 2013-11-27 | 2015-07-08 | 通用汽车环球科技运作有限责任公司 | 具有内部保持面板的铰链柱组件及其制造方法 |
| CN106143158A (zh) * | 2015-05-13 | 2016-11-23 | 福特全球技术公司 | 使用注塑膨胀成型的混杂复合材料 |
| CN106143158B (zh) * | 2015-05-13 | 2020-08-04 | 福特全球技术公司 | 使用注塑膨胀成型的混杂复合材料 |
| CN107336746A (zh) * | 2016-04-28 | 2017-11-10 | 马自达汽车株式会社 | 车辆的侧部车身结构 |
| CN107336746B (zh) * | 2016-04-28 | 2019-08-02 | 马自达汽车株式会社 | 车辆的侧部车身结构 |
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| US20130285414A1 (en) | 2013-10-31 |
| DE102013207338A1 (de) | 2013-10-31 |
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Application publication date: 20131030 |